Flowserve MX Manuale del proprietario

Experience In Motion

USER INSTRUCTIONS

Installation

Operation

Maintenance

Limitorque

®MX Electronic Actuator

FCD LMENIM2306-09-AQ - 08/17

LMENIM2306-09 AQ.indd 1 Mittwoch23.08.17 08:53

Limitorque

®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

Contents

1 Important Notes 8

2 Quick Start 10

2.1 Calibrate – Position Limits 11

2.1.1 Entering the Setup Mode 11

2.1.2 Electrical Operation Feature 11

2.1.3 Handwheel Operation Feature 12

2.2 DDC/Modbus Option 14

2.3 Check the Settings 14

3 Installation and Operation 15

3.1 Preparing the Stem Nut 15

3.1.1 Type “B” Bases: Torque-only Applications 15

3.1.2 Type “A” Bases: Thrust-only Applications 17

3.1.3 Type “BL” Drive: Splined Drive Application 21

3.2 Mechanical Installation Onto Valve or Gearbox 21

3.2.1 Mounting (Type “B” Bases): Torque-only 22

3.2.2 Removal (Type “B” Bases): Torque-only 22

3.2.3 Mounting (Type “A” Bases): Thrust-only 22

3.2.4 Removal (Type “A” Bases): Thrust-only 22

3.3 Electrical Connections 23

3.3.1 Removing Terminal Cover 23

3.3.2 Terminal Compartment Documents 23

3.3.3 Sealing Cable/Conduit Entries 23

3.3.4 Recommended Terminal Connections 23

3.3.5 Termination of Cables 25

3.3.6 Cable Connections 25

3.3.7 Network Installations 25

3.3.8 Foundation Fieldbus Installation 29

3.3.9 Network Wiring – Proﬁbus DP/PA Installation 30

3.3.10 Network Wiring – DeviceNet 30

3.3.11 HART Installation 31

3.3.12 Replacing Terminal Cover 31

3.3.13 External Earth/Ground Connections 31

3.4 Terminal Block Shield Installation 31

3.5 Commissioning the Actuator 31

3.5.1 Default Conﬁguration Set 32

3.5.2 View the Existing Settings 33

3.5.3 Entering the Setup Mode 33

3.5.4 Setting Position Limits 34

3.6 Operating the MX Actuator 37

3.6.1 Manual Operation 37

3.6.2 Electrical Operation 37

3.6.3 Local Control 37

3.6.4 Remote Control 38

3.6.5 Local Indication 38

4 Customizing the Actuator 39

4.1 Changing the Existing Settings 39

4.2 Password Entry 42

4.3 New Password 42

4.4 Valve Setup 43

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®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

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4.4.1 Close Direction 43

4.4.2 Close Seating 43

4.4.3 Open Seating 43

4.5 Torque Switch Timer 44

4.5.1 Status 44

4.5.2 Torque Timer 44

4.6 Torque Setup 45

4.6.1 Close Torque Valve or Open Torque Valve 45

4.7 Position Setup 46

4.7.1 Set Position Limits for Electrical Operation 46

4.7.2 Set Position Limits for Manual Operation 46

4.8 Modutronic Option 48

4.8.1 Status 48

4.8.2 Proportional Band 48

4.8.3 Fail Position 48

4.8.4 Deadband 48

4.8.5 Polarity (20 mA) 48

4.8.6 Delay After Stop 49

4.8.7 4-20 mA Signal Range 49

4.8.8 Set High Reference 49

4.8.9 Set Low Reference 49

4.8.10 Modutronic LCD Display 50

4.9 DDC/Modbus Option 50

4.9.1 Status 50

4.9.2 Network Address 51

4.9.3 Protocol 51

4.9.4 Analog Scale 51

4.9.5 ESD Action 51

4.9.6 Proportional Band 52

4.9.7 Deadband 52

4.9.8 Offset 52

4.9.9 Move To 52

4.9.10 Comm Loss Delay 52

4.9.11 Comm Loss Action 52

4.10 FF Option 52

4.10.1 Status 53

4.10.2 Terminate Bus 53

4.10.3 Analog Scale 53

4.10.4 ESD Action 53

4.10.5 OPEN/CLOSE Mode 53

4.10.6 Proportional Band 53

4.10.7 Deadband 53

4.10.8 Comm Loss Delay 54

4.10.9 Comm Loss Action 54

4.11 PB Option 54

4.11.1 Status 55

4.11.2 PB DP Operation 55

4.11.3 Comm Loss Delay 56

4.11.4 Comm Loss Action 56

4.12 DN Option 57

4.12.1 Status 57

4.12.2 Baud Rate 57

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®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

4.12.3 Network Address 57

4.12.4 Analog Scale 57

4.12.5 ESD Action 57

4.12.6 Proportional Band 58

4.12.7 Deadband 58

4.12.8 Comm Loss Delay 58

4.12.9 Comm Loss Action 58

4.13 HART Option 59

4.13.1 Status 59

4.13.2 Multi-drop 59

4.13.3 Input Action 60

4.13.4 Fail Position 60

4.13.5 Polling Address 60

4.13.6 Save Settings 60

4.13.7 Change Prop/Deadband 60

4.13.8 ESD Action 60

4.13.9 Change clock 61

4.14 Status and Alarm Contacts 61

4.14.1 Status and Alarm Contact Default Settings 61

4.14.2 Status Function 62

4.14.3 Contact 62

4.14.4 Valve Position 63

4.15 Two-speed Timer (Optional) 63

4.15.1 Status 63

4.15.2 Start Position 63

4.15.3 Stop Position 63

4.15.4 Pulse Time – ON 63

4.15.5 Pulse Time – OFF 64

4.16 Analog Output 64

4.16.1 APT Polarity Option 67

4.16.2 ATT Polarity Option 67

4.17 Remote Mode 68

4.17.1 Local Control 68

4.17.2 LED Customization 69

4.18 ESD (Emergency Shutdown) Overrides 69

4.18.1 ESD Override 69

4.18.2 Inhibit 70

4.18.3 Local Command 70

4.18.4 Stop 70

4.18.5 Jammed Valve* 70

4.18.6 Lost Phase* 70

4.18.7 Overtorque* 71

4.18.8 Motor Thermostat 71

4.18.9 Oil Over Temperature 71

4.18.10 Two-speed Timer 71

4.18.11 Network ESD 71

4.18.12 Torque Switch Timer 72

4.19 Inputs 72

4.19.1 Input Standard Remote Control 72

4.19.2 Status 73

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®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

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4.19.3 Custom Input Mode #1 – Momentary ESD/PSESD (Optional) 73

4.19.4 Custom Input Mode #2 – Momentary ESD/CSE (Optional) 76

4.19.5 Custom Input Mode #3 – ESD Time Delay Relay 76

4.19.6 Custom Input Mode #4 – Multi-position mode (optional) 77

4.19.7 Limigard Controls 78

4.19.8 SIL Mode – Standard SIL (Optional) 78

4.19.9 SIL Mode – Enhanced SIL (Optional) 79

4.20 Monitor Relay 82

4.21 Diagnostic Reset 83

4.22 TAG Number 83

4.23 LCD Contrast 84

4.24 Torque Boost 84

4.25 Motor Thermostat 85

4.26 Change Valve Data 85

4.27 Change Port 86

5 Troubleshooting 87

5.1 View Diagnostics Routine 87

5.2 Troubleshooting Problems/Corrective Action 87

5.2.1 Actuator Fails to Operate 87

5.2.2 Jammed Valve Detected 88

5.2.3 Actuator Operates but Does Not Drive Valve 89

5.2.4 Valve Does Not Seat Correctly 89

5.2.5 Status Messages 89

5.3 View Diagnostics 92

5.4 View Hardware Status 93

5.5 View Motor Status 94

5.6 View Power Supply 95

5.7 View Identiﬁcation 95

5.8 View Torque Proﬁle 96

5.9 View Operation Log 97

5.10 View DNET Status? 98

6 Maintenance 100

6.1 Lubrication 100

6.1.1 Oil Capacities 100

6.1.2 Checking Oil Level 100

7 Regulatory Information 101

7.1 Speciﬁc Conditions of Use (denoted by X after the certiﬁcate number)

for Atex and IECEx Applications 104

7.2 Statement of Compliance With Applicable European Directives 104

7.3 Single-Phase MX Full Load Amperage values (FLA) 106

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®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

Figures

Figure 1.1 – MX-05 Actuator 8

Figure 2.1 – Electrical operation 12

Figure 2.2 – Handwheel operation 13

Figure 3.1 – B4 base 15

Figure 3.2 – B4E base 16

Figure 3.3 – Exploded view of B4/B4E base (MX-05 shown) 16

Figure 3.4 – B1 base 17

Figure 3.5 – Exploded view of B1 base 17

Figure 3.6 – A1 base 17

Figure 3.7 – Exploded view of A1/A1E base (MX-05/10/20/40 only) 18

Figure 3.8 – Exploded view of thrust base (MX-85 only) 20

Figure 3.9 – Exploded view of thrust base (MX-140/MX-150 only) 21

Figure 3.10 – Power terminal connector size limitations 24

Figure 3.11 – Terminal block rating; power terminals 24

Figure 3.12 – Control terminal connector size limitations 24

Figure 3.13 – View of terminal block 26

Figure 3.14 – Standard wiring diagram 26

Figure 3.15 – Removing outer plastic jacket 27

Figure 3.16 – Separating cable parts 27

Figure 3.17 – Stripping conductors and applying heat shrink tubing 28

Figure 3.18 – Ring tongue connectors 28

Figure 3.19 – Terminal block shield 31

Figure 3.20 – User network connection for loop topology/Typical for all two-wire network protocols 32

Figure 3.21– External earth/ground connection – housing 32

Figure 3.22 – View settings 34

Figure 3.23 – Position setup – electrical operation 36

Figure 3.24 – Declutch lever shows direction of engagement (MX-05 shown) 37

Figure 3.25 – Control panel 38

Figure 4.1 – Entering the setup mode 40

Figure 4.2 – Main menu selections 41

Figure 4.3 – Changing settings 41

Figure 4.4 – Password entry 42

Figure 4.5 – New password 43

Figure 4.6 – Torque Switch Timer 44

Figure 4.7 – MX Nameplate 45

Figure 4.8 – Torque setup 45

Figure 4.9 – Electrical operation 47

Figure 4.10 – Handwheel operation 47

Figure 4.11 – Modutronic option 49

Figure 4.12 – Modutronic signals 50

Figure 4.13 – DDC 51

Figure 4.14 – FF 54

Figure 4.15 – Proﬁbus DP 55

Figure 4.16 – Proﬁbus PA 56

Figure 4.17 – DN option 58

Figure 4.18 – HART 59

Figure 4.19 – Status and alarm contacts (Shown with optional boards needed) 62

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®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

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Figure 4.20 – Two-speed timers 64

Figure 4.21 – Change analog out 64

Figure 4.22 – Change analog out voltage – APT 65

Figure 4.23 – Change analog out current 65

Figure 4.24 – Change analog out voltage – ATT 66

Figure 4.25 – Change analog out current – ATT 66

Figure 4.26 – Remote mode 68

Figure 4.27 – Local control 68

Figure 4.28 – ESD overrides 69

Figure 4.29 – Custom input modes 75

Figure 4.30 – Inputs 77

Figure 4.31 – Inputs 78

Figure 4.32 – SIL control (Standard) 79

Figure 4.33 – SIL control (Enhanced) 81

Figure 4.34 – Monitor Relay Conﬁguration 82

Figure 4.35 – Diagnostic reset 84

Figure 4.36 – TAG number 84

Figure 4.37 – LCD contrast 84

Figure 4.38 – Torque boost 85

Figure 4.39 – Motor thermostat 85

Figure 4.40 – Change valve data 86

Figure 4.41 – Change port and Bluetooth settings 86

Figure 5.1 – Initialize routine 81

Figure 5.2 – Single phase only Initialize Routine 92

Figure 5.3 – Diagnostic overview 93

Figure 5.4 – View Hardware Status for Single Phase 93

Figure 5.5 - View three phase ACV hardware status 94

Figure 5.6 – View three phase ACV motor status 94

Figure 5.7 View Single Phase Motor Status 94

Figure 5.8 – View power supply 95

Figure 5.9 – View Single Phase Power supply 95

Figure 5.10 – View identiﬁcation 95

Figure 5.11 – View Single Phase Identiﬁcation 96

Figure 5.12 – View torque proﬁle 96

Figure 5.13 – View operation log 97

Figure 5.14 – View DNET status 98

Figure 7.1 - Typical three-phase IEC nameplate 107

Figure 7.2 - Typical Single Phase MX IECEx Nameplate 108

Figure 7.3 – Typical Three Phase MX ATEX Nameplate 109

Tables

Table 3.1 - Hardware and torque for thrust base mounting 19

Table 3.2 – Terminal block rating; control terminals 25

Table 3.3 – Required ratings for external wires 25

Table 3.4 – Loop topology connections 28

Table 3.5 – Foundation ﬁeldbus connections 29

Table 3.6 – Proﬁbus cable speciﬁcations 30

Table 3.7 – DeviceNet cable speciﬁcations 30

Table 3.8 – Default conﬁgurations 33

Table 3.9 – LED indicators – default settings 38

Table 4.1 – Digital input terminals 80

Table 7.1 – EMC, EMI standards 105

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®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

Figure 1.1 – MX-05 Actuator

Piece Description

1 Handwheel

2 Declutch Lever (MX-05)

3 Oil Fill

4 Controls Cover

5 LCD

6 Control Knob

7 Ground Lug

8 Thrust/Torque Base

9 Conduit Entry

10 Terminal Compartment

11 Motor

12 Nameplate

1 Important Notes

• Please read this manual in its entirety before attempting to install or operate your MX actuator. A full understanding

of the installation and operation options will assist you in installing the actuator in the most effective manner.

Limitorque has designed the MX actuator for long life even in the harshest environments. Flexible control and

protection options are provided to ensure the actuator meets your requirements.

• All actuator enclosures are sealed by O-rings, and cable entries are supplied with threaded plugs to protect the

terminal compartment until the unit is wired. If the actuator cannot be installed immediately, it is recommended that

it be stored in a clean, dry place, preferably in an area that is not subject to large ﬂuctuations in temperature.

• Disconnect all incoming power before opening any cover on the actuator. The user/operator must ensure that safe

working practices are employed at all times and are in accordance with local or national standards that are enforced

at the particular site.

• To install and commission the actuator, only the terminal compartment cover needs to be removed. See Figure

1.1, Item 10. Settings for commissioning the actuator are done externally; therefore, no other covers need to be

removed. The actuator was assembled in ideal dry conditions and the total sealing of the enclosure protects all

electrical components against deterioration.

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®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

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NOTE: Removal of any cover, other than the terminal compartment cover, will invalidate the unit warranty. Exposure

of actuator components to an environment that results in deterioration of internal components will also invalidate the

unit’s warranty.

• During ﬁnal ﬁeld installation, ensure that all cable entries are correctly sealed in accordance with National Standards

or Regulatory Authorities. All temporary transit plugs must be removed and any unused cable entries closed in an

approved manner. See Section 3.3.3, Sealing Cable/Conduit Entries.

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®MX Electronic Actuator FCD LMENIM2306-09-AQ – 08/17

2 Quick Start

Quick Start provides step-by-step instructions for commissioning each MX actuator. This information is also available in

Bulletin LMENIM2310, Quick Start-Up Instructions. These instructions are for the following:

• Position limits calibration – can be performed one of two ways:

1. Electrical operation: See Section 2.1.2, Electrical Operation Feature.

2. Handwheel operation: See Section 2.1.3, Handwheel Operation Feature.

• DDC operation: See Section 2.2, DDC Option.

• FF operation: See Section 4.10, FF Option.

• PB operation: See Section 4.11, PB Option.

• DeviceNet operation: See Section 4.12. DN Option.

• HART Operation: See Section 4.13, HART Option

When these Quick Start instructions are complete, the position limits will be set and the actuator will be ready for

normal operation.

NOTE: The actuator has been conﬁgured with all customer-speciﬁed parameters and no further calibration should be

necessary. If full valve data was not provided when ordering, or if changes are needed for parameters, see Sections 4,

Customizing the Actuator.

2.1 Calibrate – Position Limits

1. Install the MX actuator on the valve.

2. Refer to the nameplate for the correct main power supply voltage. Switch on the main power to the unit.

3. Turn the red knob to the STOP position. The “SET CLOSE POSITION LIMIT” message will be displayed. When the

red knob is in “LOCAL” or “REMOTE,” the liquid crystal display (LCD) screen will read “SET POSITION LIMITS.”

4. Calibrate end position limits one of two ways:

• Electrically, using the control panel. See Section 2.1.2, Electrical Operation Feature and Figure 3.25 for control

panel and Table 3.9 for LED indication.

• Manually, using the handwheel. See Section 2.1.3, Handwheel Operation Feature.

Once the position limits have been set, the screen message will indicate the valve position as a percentage of the valve

opening.

While setting limit switches, place the red selector knob in the “LOCAL” position to permit the actuator to run open or

closed in push-to-run mode (inching) only.

a CAUTION: Extreme care must be taken as the valve approaches its end position.

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