Fluidwell D030-P Series Manuale utente

Fluidwell D-Series Indicators - The better alternative for DIN panel mount indicators

D030-P

BATCH CONTROLLER

WITH CONTROL OUTPUT

Signal input type P: pulse, Namur and coil

Control Output: one control output for one stage

batching

User manual D030-P Batch Controller

ii FW-D030-P-MAN-EN-V0102_02

Health and Safety Information

This instruction manual supplements the requirements of nationally accepted codes of

practice. All installations must comply with the relevant sections of these codes and/or

other comparable codes that applies in the region the D030-P is installed in.

In addition, particular industries or end users may have specific requirements relating to

the safety of their installations. These requirements must also be met.

Disposal

Caution:

The D030-P must only be installed, operated and maintained by competent personnel

that received proper training on regular basis, including instructions on the various

types of protection and installation practices, relevant rules and regulations, and the

general principles of area classification.

At the end of its life this product must be disposed of according to local regulations

regarding waste electronic equipment. If a battery is present in this product it must be

disposed of separately. The separate collection and recycling of your waste equipment

will help to conserve natural resources and ensure that it is recycled in a manner that

protects the environment.

FW-D030-P-MAN-EN-V0102_02 iii

Read Me First!

About This Guide

This manual describes all standard features and instructions related to the D030-P Batch

Controller.

This manual is intended for all personnel involved in the operation, configuration,

installation and troubleshooting of the D030-P Batch Controller.

Information in this manual is subject to change without prior notice. Fluidwell bv is not

responsible for mistakes in this material or for incidental damage caused as a direct or

indirect result of the delivery, performance or use of this material.

form or by any means without written permission of your supplier.

Prerequisites

All personnel working with the D030-P Batch Controller are assumed to fully understand,

be capable of and act according to the information provided in this manual.

All personnel working with the D030-P are further assumed to be authorized and

properly trained for the task at hand.

About Functions and Type Codes

Not all D030-P types share the same functions. Depending on the type codes on your

particular D030-P, some functions described in this manual may –or may not– be

available.

For details see this manual.

Conventions

The following conventions may have been used to emphasize information:

Note:

This version (FW-D030-P-MAN-EN-V0102_02) is written with a focus on software

version 03.03.01. For other versions contact your supplier.

Warning:

This icon warns about actions that, when not performed correctly, may lead to product

damage, personal injury or even death.

Warning:

Danger of electrical shock: this icon warns about actions that include the risk of

electrical shock, resulting in product damage, personal injury or even death.

Such actions are best performed with power removed or made inaccessible.

Caution:

This icon warns about actions or procedures that may lead to incorrect functioning of

the D030-P when not applied correctly.

Note:

This icon indicates a hint or provides important background information about the

consequences of the described procedure or action.

Example:

This icon indicates a solution for a hypothetic situation, intended to help you interpret

the related concept information.

User manual D030-P Batch Controller

iv FW-D030-P-MAN-EN-V0102_02

How To Read This Manual

This guide consists of the following main sections:

Power up, Power down and Storage of the D030-P

Your D030-P was shipped to you in a cardboard box and may be equipped with battery

power. During transport the unit was switched off (shelf mode).

• If your D030-P is equipped with a battery you can press START twice to power it up.

• To power your D030-P down you must perform the following steps:

a Press and hold PROG for 7 seconds. (See "Password Protection" on page 19 when

password protected.)

b Setup is indicated. Use to go to Setup Menu 4 — "Power Management"

c Next press twice to go to 42 "Battery Mode" and press PROG

dYouenter menu 42. Select shelf and press PROG to switch the unit off.

Storage and Hot Spare Configuration

When storing or transporting the D030-P, put the unit back in shelf mode and store it

at room temperature, in a dry place and in the original box.

Caution:

• Before operating, configuring, opening or installing the D030-P you are expected to

have read and understood all relevant sections in this manual.

• Before operation the D030-P MUST be installed in compliance with the installation

instructions as described in "Installation Instructions" on page 8.

chapter 1: "Introduction" on page 1 Provides an introduction and technical overview of the

D030-P Batch Controller.

chapter 2: "Specifications of the D030-P" on page 4 Provides an overview of the D030-P specifications.

chapter 3: "Installation Instructions" on page 8 Providesmechanicalandelectricalinstallationinstructions.

chapter 4: "Configuring the D030-P" on page 18 Provides an overview of configuration commands and

programming sequence of the D030-P.

chapter 5: "Operating the D030-P" on page 27 Provides operating instructions for the daily use of the

D030-P.

chapter 6: "Maintenance" on page 31 Provides maintenance instructions.

Note:

Before storing you may want to consider configuring a spare unit with identical settings

as an active unit in the field. This way you have created a “hot spare” which can be

taken from shelf and field mounted within minutes by electrical engineers.

SETUP

FW-D03FW-D030-P-MAN-EN-V0102_02 v

Contents

Read Me First! iii

About This Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

About Functions and Type Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

How To Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv

Power up, Power down and Storage of the D030-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv

Storage and Hot Spare Configuration. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . iv

1 Introduction 1

System Description of the D030-P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Functions and Features . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . 1

Field Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Standard Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

The D030-P Display Functions. . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . 2

Configuration of the D030-P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

EEPROM Memory . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. 2

Options of the D030-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Available D030-P configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Specifications of the D030-P 4

General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Panel Mount Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Approvals and compliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Power supply . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . 4

Sensor excitation . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . 5

Terminal connections . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . 5

Data protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Flowmeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Control output. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 6

Operational. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operator functions . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . 6

Preset and Total. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Accumulated total. . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . 6

3 Installation Instructions 8

Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electrical installation – general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Overview of Terminal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

External Power Supply wiring. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . 10

Backlight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

I/O wiring options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Control output wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Active / Passive output, Type OH. . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . 16

Passive output, Type OT . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . 17

Relay Contact Output, Type OR. . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . 17

User manual D030-P Batch Controller

1–CONTENTS

vi FW-D030-P-MAN-EN-V0102_02

4 Configuring the D030-P 18

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

The D030-P Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

The D030-P Key Functions . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . 18

Quick Reference Menu . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . 19

Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Overview of Setup Functions and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

The D030-P Setup Functions Explained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Overrun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Power Management . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .25

Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5 Operating the D030-P 27

The D030-P button and display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

The D030-P Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

The D030-P Key Functions . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . 27

Operator functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

To enter a batch quantity. . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . .28

Batch maximum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Starting up the batch process . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . 28

Interrupting and ending the batch process. . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . 29

Display total and accumulated total. . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . 29

Clear total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Display accumulated total . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .29

Operator alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Low-battery alarm . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . 30

Alarm 01-03. . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 30

6 Maintenance 31

General directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Battery life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Replacing the battery. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . 31

Preventive maintenance checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Setup Configuration Examples 33

Troubleshooting the D030-P 35

FW-D030-P-MAN-EN-V0102_02 1

CHAPTER

Introduction

System Description of the D030-P

Functions and Features

The Batch Controller model D030-P is a microprocessor controlled device for batching and filling

of small batch sizes up to medium large quantities as well as displaying total and accumulated

total .

The D030-P has been designed with a focus on:

• Ultra-low power consumption, to allow for battery operation of up to five years.

• Front panel mounting solution based on IP66/67 (Nema4X), suitable for harsh industrial

surroundings.

• Very easy and user-friendly installation and programming through an easy menu-driven

structure. Know one, know them all!

• Ability to process all type of signals.

• One control output for controlling a pump or valve.

Field Input

The “P” in D030-P indicates a pulse flowmeter input. Other versions are available to process (0)4-

20mA “A” or 0-10V “U” flowmeter signals.

•The D030-P can read one passive or active flowmeter with a passive, active, Namur or sine

wave (coil) pulse output.

•To power the flowmeter, several options are available.

Standard Outputs

The following output is available for the D030-P:

• Control output: This passive transistor output controls the valve or pump for the batch

process.

Control output

Figure 1: Typical application of the D030-P

User manual D030-P Batch Controller

1–INTRODUCTION

2FW-D030-P-MAN-EN-V0102_02

The D030-P Display Functions

The D030-P has a large transflective LCD with a number of symbols and digits to display

measuring units, status information, trend indication and keyword messages.

Configuration of the D030-P

"Available D030-P configurations" on page 3 shows that this unit is available in various hardware

configurations to support a wide range of applications. Other models of this type have other

configurations. Contact your reseller for details.

The configuration mode of the D030-P allows you to configure and shape your D030-P towards

your specific requirements. The configuration mode supports all available hardware

configurations of the D030-P and includes several important features such as K-factor,

measurement units, signal settings, etc.

All setting as are stored in EEPROM memory and will not be lost in case of power breakdown or in

the event of an empty battery.

EEPROM Memory

The D030-P contains EEPROM memory that does not loose its data upon power loss.

All configuration settings remain stored in case of a power failure or deactivation of the unit (e.g.

during transport or storage).

Options of the D030-P

The following section describes the configuration options this particular D030-P may have been

equipped with. Other models of this type have other options. Contact your reseller for details.

Figure 2: The display functions of the D030-P

Indication of large

display readout Measuring units large display

readout

Large display trending

(increase or decrease) Numerical 17mm large display

readout

low battery indicator (replace

when steady) D030-P status indicators

indication of small

display readout Alphanumerical small display

readout

RUN

LOW BATTERY

SET-UP PAUSE

ALARM

PROGRAM

READY

Note:

You may optimize battery-life time (type PB only) by optimizing the power-

management functions as described in "Power Management" on page 25.

User manual D030-P Batch Controller

INTRODUCTION – 1

FW-D030-P-MAN-EN-V0102_02 3

Available D030-P configurations

Your D030-P model is available in a number of hardwired configuration options.

A product label on the backside of the unit identifies which configuration options are included in

your D030-P.

The following table identifies the options that may apply to your D030-P.

Note:

A combination of configuration options is not always possible: some options rule others

out and some options require others to be included. Consult the product label on your

D030-P enclosure to see which options are included on your particular unit.

Standard confuguration: D030-P-HB-OT-PX-ZX

Coding information D030-_ -HB -O_ -P_ -Z_

flowmeter input signal(s)

PPulse (coil, NAMUR, npn, pnp, reed switch)

Front Panel mount enclosure - IP66/67 (NEMA4X)

HB Aluminum DIN 43700 / IEC 61554 front panel

Control output

OH Active and passive transistor output - requires PD (DC). (PD (AC) and PM are pending).

OR Highly isolated mechanical relay output - requires PD (DC). (PD (AC) and PM are pending

OT Passive transistor output - standard configuration.

Power supply

PB Long life lithium battery

PD 24V DC/AC + sensor supply.

PM 115 - 230V AC + sensor supply.

PX Basic power supply 8 - 30V DC

Other options

ZB Backligh, Bi-colort green/amber

ZF Extra high sensitive coil input: 10mV p-p

ZG Very high sensitive coil input: 5mV p-p

ZX No options

The bold marked text contains the standard configuration.

CHAPTER

4FW-D030-P-MAN-EN-V0102_02

Specifications of the D030-P

General specifications

Display

Type High intensity reflective numeric and alphanumeric LCD, UV-

resistant.

Digits Seven 17mm (0.67") and eleven 8mm (0.31")digits.

Various symbols and measuring units.

Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off.

Option ZB Transflective LCD with bi-color LED backlight; green / amber.

Intensity and color can be adjusted in the configuration menu.

High contrast readings in full sunlight and darkness.

Panel Mount Enclosure

General Die-cast ALU (aluminum) enclosure with Polycarbonate

window and silicone.

UV stabilized and flame retardant material. GRP back cover.

Control Keys Three industrial micro switch keys. UV-stabilized silicone

keypad

Painting UV-resistant 2-component industrial paint

Dimensions 144 x 72 x 71.4mm (5.67" x 2.83" x 2.81") – LxHxD

Weight 325 gr.

Classification IP66, IP67 (NEMA4x) at the front-side

Panel cutout 138 x 68mm (5.43" x 2.68") – LxH

Panel thickness Max. 6mm (¼")

Type HB Die-cast ALU panel-mount enclosure according: DIN 43700 /

IEC 61554

Temperature

Operating -40°C to +80°C (-40°F to +176°F) ambient

Approvals and compliances

EMC compatibility Compliant ref: EN 61326 (1997), EN 61010-1 (1993).

Power supply

Type PB 3,6V Lithium battery life-time depends upon settings and

configuration – up to 5 years.

Type PD 24V AC / DC + 10%. Power consumption max. 5 Watt.

Type PM 115-230V AC + 10%. Power consumption max. 15 Watt.

Type PX 8-30V DC. Power consumption max. 0.3 Watt.

Type ZB 20 - 30V DC. Power consumption max. 1 Watt.

With type PD - PM: Internally powered

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