Fluidwell F Series Manuale utente

F114-P

Ratio monitor / totalizer

with high / low alarms and analog outputs

Signal input flowmeter: pulse, Namur and coil

Signal outputs: 4-20mA ref. ratio or flow rate

Alarm outputs: maximum four flow rate alarms

Options: Intrinsically Safe, Modbus communication

F-Series - Field mounted indicators for safe and hazardous areas.

More info: www.fluidwell.com/fseries

FW_F114P_v1702_02_EN

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FW_F114P_v1702_02_EN

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SAFETY INSTRUCTIONS

Any responsibility is lapsed if the instructions and procedures as described in this

manual are not followed.

LIFE SUPPORT APPLICATIONS: The F114-P is not designed for use in life support

appliances, devices, or systems where malfunction of the product can reasonably be

expected to result in a personal injury. Customers using or selling these products for

use in such applications do so at their own risk and agree to fully indemnify the

manufacturer and supplier for any damages resulting from such improper use or sale.

Electro static discharge does inflict irreparable damage to electronics! Before installing

or opening the unit, the installer has to discharge himself by touching a well-grounded

object.

This unit must be installed in accordance with the EMC guidelines (Electro Magnetic

Compatibility).

Do connect a proper grounding to the metal enclosure as indicated if the F114-P has an

incoming power line which carries a 115-230V AC. The Protective Earth (PE) wire may

never be disconnected or removed.

Intrinsic safe applications: follow the instructions as mentioned in Chapter 5 and consult

“Fluidwell F1..-..-XI - Documentation for Intrinsic safety”.

DISPOSAL OF ELECTRONIC WASTE

The WEEE Directive requires the recycling of disposed electrical and electronic equipment in the

European Union. When the WEEE Directive does not apply to your region, we support its policy

and ask you to be aware on how to dispose of this product.

The crossed out wheelie bin symbol as illustrated and found on our products tells that this

product shall not be disposed of into the general waste system or into a landfill.

At the end of its life, equipment shall be disposed of according to the local regulations regarding

waste of the electrical and the electronic equipment.

Please contact your local dealer, national distributor or the manufacturer’s Technical helpdesk for

information on the product disposal.

SAFETY RULES AND PRECAUTIONARY MEASURES

The manufacturer accepts no responsibility whatsoever if the following safety rules and

precautions instructions and the procedures as described in this manual are not followed.

Modifications of the F114-P implemented without preceding written consent from the

manufacturer, will result in the immediate termination of product liability and warranty period.

Mounting, electrical installation, start-up and maintenance of this device may only be carried out

by trained persons authorized by the operator of the facility. Persons must read and understand

this manual before carrying out its instructions.

This device may only be operated by persons who are authorized and trained by the operator of

the facility. All instructions in this manual are to be observed.

Check the mains voltage and information on the manufacturer's plate before installing the unit.

Check all connections, settings and technical specifications of the various peripheral devices

with the F114-P supplied.

Open the enclosure only if all leads are free of potential.

Never touch the electronic components (ESD sensitivity).

Never expose the system to heavier conditions than allowed according the classification of the

enclosure (see manufacture's plate and chapter 4).

If the operator detects errors or dangers, or disagrees with the safety precautions taken, then

inform the owner or principal responsible.

The local labor and safety laws and regulations must be adhered to.

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ABOUT THE MANUAL

This manual is divided into two main sections:

The daily use of the unit is described in chapter 2 "Operation". These instructions are meant for

users.

The following chapters and appendices are exclusively meant for electricians/technicians. These

provide a detailed description of all software settings and hardware installation guidance.

This manual describes the standard unit as well as the available options. For additional information,

please contact your supplier.

A hazardous situation may occur if the F114-P is not used for the purpose it was designed for

or is used incorrectly. Please carefully note the information in this manual indicated by the

pictograms:

A "warning !" indicates actions or procedures which, if not performed correctly, may lead to

personal injury, a safety hazard or damage of the F114-P or connected instruments.

A "caution !" indicates actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the F114-P or connected instruments.

A "note !" indicates actions or procedures which, if not performed correctly, may indirectly

affect operation or may lead to an instrument response which is not planned.

WARRANTY AND TECHNICAL SUPPORT

For warranty and technical support for your Fluidwell products,

visit our internet site www.fluidwell.com or contact us at s[email protected].

Hardware version : 03.01.xx

Software version : 03.01.xx

Manual : FW_F114P_v1702_02_EN

Information in this manual is subject to change without prior notice. The

manufacturer is not responsible for mistakes in this material or for incidental

damage caused as a direct or indirect result of the delivery, performance or

use of this material.

in any form or by any means without written permission of your supplier.

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CONTENTS MANUAL

Safety instructions.......................................................................................................... 3

Disposal of electronic waste.......................................................................................... 3

Safety rules and precautionary measures..................................................................... 3

About the manual............................................................................................................ 4

Warranty and technical support..................................................................................... 4

Contents manual............................................................................................................. 5

1. Introduction.......................................................................................................... 6

1.1. System description ....................................................................................................6

2. Operational........................................................................................................... 7

2.1. Control panel .............................................................................................................7

2.3. Operator information and functions...........................................................................7

3. Configuration....................................................................................................... 9

3.1. How to program the F114-P......................................................................................9

3.1.1. Setup menu - Settings.............................................................................................11

3.1.2 Explanation of SETUP-menu 1 - Total-A.................................................................12

3.1.3 Explanation of SETUP-menu 2 - Flow rate-A.........................................................12

3.1.4 Explanation of SETUP-menu 3 - Total-B.................................................................13

3.1.5 Explanation of SETUP-menu 4 - Flow rate-B..........................................................13

3.1.6 Explanation of SETUP-menu 5 - Ratio....................................................................13

3.1.7 Explanation of SETUP-menu 6 - Alarm...................................................................14

3.1.8. Explanation of SETUP menu 7 - Display.................................................................15

3.1.9 Explanation of SETUP-menu 8 - Power management............................................15

3.1.10 Explanation of SETUP-menu 9 - Flowmeter ...........................................................15

3.1.11 Explanation of SETUP-menu A - Analog output......................................................16

3.1.12. Explanation of SETUP menu B - Relays.................................................................17

3.1.13 Explanation of SETUP-menu C - Communication (option) .....................................17

3.1.14 Explanation of SETUP-menu D - Others.................................................................18

4. Installation.......................................................................................................... 18

4.1. General directions....................................................................................................18

4.2. Installation - surrounding conditions........................................................................18

4.3. Dimensions- Enclosure............................................................................................19

4.4. Installing the hardware ............................................................................................21

4.4.1. General installation guidelines.................................................................................21

4.4.2. Aluminum enclosure - Field mounted......................................................................22

4.4.3. Aluminum enclosure - Panel mounted.....................................................................22

4.4.4. Plastic (GRP) enclosure ..........................................................................................23

4.4.5. Terminal connectors................................................................................................24

5. Intrinsically safe applications........................................................................... 32

5.2. Terminal connectors Intrinsically safe applications .................................................33

5.3. Configuration examples Intrinsically Safe applications ...........................................35

5.4 Battery replacement instructions .............................................................................37

5.4.1. Safety instructions ...................................................................................................37

5.4.2. Replace the battery (hazardous area).....................................................................37

5.4.3. Disposal of batteries................................................................................................37

6. Maintenance....................................................................................................... 38

6.1. General directions....................................................................................................38

6.2 Repair......................................................................................................................38

6.3. Repair policy............................................................................................................38

Appendix A: Technical specificationS................................................................... 39

Appendix B: Problem solving................................................................................. 42

Appendix C: Communication variables ................................................................. 43

Appendix D: Declaration of conformity.................................................................. 47

Index of this manual ..................................................................................................... 48

List of figures in this manual........................................................................................ 49

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1. INTRODUCTION

1.1. SYSTEM DESCRIPTION

Functions and features

The function of the F114-P is to calculate, show and monitor the ratio between two flows as well as

the flow rates and the totals.

This product has been designed with a focus on:

ultra-low power consumption to allow long-life battery powered applications (type PB/PC),

intrinsic safety for use in hazardous applications (type XI);

several mounting possibilities with aluminum or GRP enclosures for harsh industrial

surroundings;

ability to process all types of flowmeter signals;

transmitting possibilities with analog / alarm and communication outputs.

Flowmeter input

This manual describes the unit with a pulse input from the flowmeter. Other versions are available to

process (0)4-20mA signals.

Two flowmeters with a passive or active pulse, Namur or sine wave (coil) signal output can be

connected to the F114-P. To power the sensor, several options are available.

Standard outputs

Max. four configurable alarm outputs: flow rate alarm, high-, low-, high-high- or low-low-flow rate

alarm. Switched as long as the flow rate is too high or too low.

Linear (0)4-20mA or 0-10V analog output to represent the actual flow rate as programmed. The

(0)4-20mA or 0-10V signal limits can be tuned.

Fig. 1: Typical application

Configuration of the unit

The F114-P is designed for use in many types of applications. For that reason, a setup menu is

available to program the F114-P according to your specific requirements.

The setup includes several important features, such as K-Factors, engineering units, signal

selection, power management (to extend battery life-time), etc. All settings are stored in a non-

volatile memory and therefore kept in the event of a power failure or an exhausted battery.

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Display information

The unit has a LCD with (optional) backlight to show the process information, status and alarm messages.

The display refresh rate is programmed in the setup menu. At a key press, the display refresh rate will

switch to FAST for 30 seconds. When 'OFF' is selected, the display goes off after 30 seconds after

the last key press. The display temporarily comes on after a key press.

Options

The following options are available: isolated or active (0)4-20mA / 0-10V analog output, full Modbus

communication RS232/485/TTL (also battery powered), intrinsic safety, mechanical relay or active

output, power- and sensor-supply options, panel -mount, wall-mount and weather-proof enclosures,

flame proof enclosure and LED backlight.

2. OPERATIONAL

This device may only be operated by persons who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

Take careful notice of the "Safety rules, instructions and precautionary measures" in the

front of this manual.

This chapter describes the daily use of the F114-P . This instruction is meant for users / operators.

2.1. CONTROL PANEL

The control panel has three keys. The available keys are:

Fig. 2: Control Panel

Functions of the keys

This key is used to program and save new values or settings.

The PROG/ENTER key is also used to gain access to the setup menu (read

chapter 3).

This key is used to select the flow rates, the (accumulated) total and the alarm

messages.

The SELECT/key is also used to increase a value after the PROG/ENTER key has

been pressed (read chapter 3).

This key is used to reset the total.

The CLEAR/key is also used to select a digit or an option after the PROG/ENTER

key has been pressed (read chapter 3).

2.3. OPERATOR INFORMATION AND FUNCTIONS

In general, the F114-P operates in the operator mode. The shown information depends on the

settings which are made in the setup menu. The signal from the connected sensor is processed by

the F114-P in the background, independent from the selected display refresh rate.

Not all information can be shown at once, but first after pressing the select-key. At the bottom-left of

the display, the actual liquid number (A or B) is shown when necessary.

Fig. 3: Process information (typical)

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For the Operator, the following functions are available:

Display ratio:

This is the main display information of the F114. After selecting other information, it will return to

the main display automatically. The ratio is calculated by measuring the flow A and flow B. The

shown ratio can indicate:

-the actual flow rate of the additive compared to the flow rate of the main flow, or

-the actual flow rate of the additive compared to the total flow (summed additive + main flow).

The arrows indicate the increase/decrease of the ratio trend.

Display flow rate:

When enabled in the setup menu, the display shows the flow rate only. When you press the

select key, the total shows momentarily.

When "-------" is shown, then the flow rate value is too high to be shown. The arrows indicate

the increase/decrease of the flow rate trend.

Programming the ratio alarm values

When enabled in the setup menu,

When you press the SELECT/key several times, the following ratio alarm values are shown:

low-low ratio alarm (LL): enter here 1-0.010 for example,

low ratio alarm (LO): enter here 1-0.2 for example,

high ratio alarm (HI): enter here 1-1.0 for example,

high-high ratio alarm (HH): enter here 1-1.2 for example.

To change the alarm value, the following procedure must be executed:

1. Press the PROG/ENTER key to access the submenu.

2. Use the SELECT/key to increase the digit. Use the CLEAR/key to go to the next

number.

3. Confirm the new alarm value by pressing ENTER.

If you do not press the PROG/ENTER key to confirm, your selection is not saved.

Fig. 4: Examples display information in % and 1:x during programming the high ratio value

Ratio alarm

When the actual ratio is outside the allowed range, an alarm message will be shown indicating

the type of alarm. The alarm is terminated automatically as soon as the ratio is within its range

again.

Display total:

The actual total quantity of each flowmeter is shown after pressing select several times.

Clear total:

The value for total can be reset. To do so, press the CLEAR/key twice. When the key is

pressed once, the text "PUSH CLEAR" is shown. To avoid a reset at this stage, press another

key other than the CLEAR/key or wait for 20 seconds. A reset of the total does not influence

the accumulated total.

Low battery alarm

Only use original batteries. Original batteries can be ordered at the manufacturer.

The use of unapproved batteries will void the warranty.



At the end of the battery’s life-time, the

voltage starts to drop. When the voltage

becomes too low, the battery indicator

comes on. When the battery indicator is

on, install a new and fresh battery as

soon as possible.

Fig. 5: Low-battery alarm (typical)

Alarm

When the alarm indicator is shown, refer to Appendix B: Problem Solving.

RUN RUN

RUN

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3. CONFIGURATION

This and the following chapters are exclusively meant for electricians and non-operators. In these,

an extensive description of all software settings and hardware connections are provided.

Mounting, electrical installation, start-up and maintenance of this device may only be

carried out by trained persons authorized by the operator of the facility. Persons must

read and understand this manual before carrying out its instructions.

This device may only be operated by persons who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

Make sure, the measuring system is correctly wired up according to the wiring diagrams.

Protection against accidental contact is no longer assured when the housing cover is

removed or the panel cabinet has been opened (danger from electrical shock). The

housing may only be opened by trained persons authorized by the operator of the facility.

Take careful notice of the "Safety rules, instructions and precautionary measures" in the

front of this manual.

The setup menu is used to program the F114-P.

The setup menu is accessible at all times while the F114-P remains fully operational. Be aware that

in this case any change to the settings may have an influence on the operation.

It is possible to prevent access to the setup menu with a password. A password may be

required to enter the setup menu. Without this password, access is denied.

3.1. HOW TO PROGRAM THE F114-P

The setup menu has different

submenus. Each submenu has an

unique number which is shown in

front of the menu name.

Each setting has an unique two-

digit number which is shown in

front of the setting. The first digit

refers to the submenu and the

second digit refers to the setting.

Note that sometimes the name of

the setting is shown on the upper

line of the display.

How to enter the setup menu

When the setup menu is protected by a password, the F114-P asks for a password to access the

setup menu. When in the operator mode, press and hold the PROG/ENTER key for 7 seconds to

access the setup menu.

How to navigate in the setup menu

The setup menu has different submenus to program the F114-P. For navigation, the submenus

and the settings are identified with numbers (for the submenu: e.g. 1; for the setting: e.g. 12.).

The CLEAR/key and the PROG/ENTER key are used for navigation. The explanation

assumes that you are in the submenu TOTAL.

Action

Result

Remark

Press the CLEAR/key to

select the next submenu.

The submenu FLOW

RATE shows

Press again to go to the

next submenu.

The submenu DISPLAY

shows.

Momentarily, press the

PROG/ENTER key to

select the previous

submenu.

The submenu FLOW

RATE shows

The PROG/ENTER key is

used as a ◄key.

Press again to go to the

previous submenu.

The submenu TOTAL

shows

The PROG/ENTER key is

used as a ◄key.

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The SELECT/key and the CLEAR/key are used for navigation.

The explanation assumes that you are in the submenu TOTAL. When you are:

in the first setting and you navigate to the previous setting, the F114-P goes back to the related

main menu.

in the last setting and you navigate to the next setting, the F114-P goes to the related main

menu.

Action

Result

Remark

Press the SELECT/key

to select the first setting.

The setting UNIT shows.

Press the SELECT/key

again to go to the next

setting.

The setting DECIMALS

shows.

Press the CLEAR/key to

select the previous setting.

The setting UNIT shows.

Press the CLEAR/key

again to go to the previous

setting.

The submenu TOTAL

shows

This is normal behavior

because the setting UNIT is

the first setting of the

submenu TOTAL.

How to make a setting

Changes are only saved when you press the PROG/ENTER key.

The explanation assumes that you are in the submenu TOTAL and the setting UNIT. When you do

not want to save the change, wait for approximately 20 seconds or press and hold the

PROG/ENTER key for approximately 3 seconds.

Action

Result

Remark

Momentarily, press the

PROG/ENTER key.

The PROG indicator blinks.

The engineering unit L shows.

To access the setting.

Press the SELECT/key to

select the next engineering

unit.

The PROG indicator blinks.

The engineering unit m3shows.

If you wait too long, the

program mode goes off and

changes are not saved, this

is normal behavior.

Press the SELECT/key to

select the next engineering

unit.

The PROG indicator blinks.

The engineering unit US GAL

shows.

Press the CLEAR/key to

select the previous

engineering unit

The PROG indicator blinks.

The engineering unit m3shows.

To confirm the changes:

Momentarily, press the

PROG/ENTER key.

The PROG indicator goes off.

The change is saved.

The engineering unit m3shows.

If you do not press the

PROG/ENTER key to

confirm, your selection is not

saved.

To discard the changes:

Press and hold the

PROG/ENTER key for

approximately 3 seconds.

The PROG indicator goes off.

The change is discarded.

The engineering unit L shows.

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