Fluiteco SD Manuale utente

SLUDGE SCREW PRESS

FLUITECO reserves the right to make any change to its machines whenever the company feels that there is a

necessity to do so.

This manual is not to be sold to others for viewing without the written permission of FLUITECO.

REV 08

28/08/2019

This manual is an integral part of the supply of machinery, in the case it suffers damage and becomes unreadable in

any part, demand a copy to FLUITECO.

FLUITECO assumes no liability for the misuse of the machine and for any damage caused as a result of any

operation not covered or described in this manual.

The machine must be used only to meet the needs for which it was expressively designed, and any other use is

considered dangerous.

Every action that changes the structure and the operation cycle of the machine must be allowed explicitly only by the

technical department of FLUITECO.

Use only original parts; FLUITECO is not responsible for any damage following the use of non-original spare parts.

FLUITECO reserves the right to amend the draft and make marketable improvements without notifying customers

that already have similar models.

FLUITECO is responsible only for the descriptions in Italian and in case of difficulty of understanding contact our

office for clarification.

Warning!

This manual contains important information about safety procedures that must be

adopted for the use and maintenance of the machine: it is necessary that each operator

takes accurate view of such information before carrying out any work related to the

machine.

 
 
3 
 
 
Index 
GENERAL INFORMATION...................................................................................................................................................5 
INTRODUCTION.............................................................................................................................................................5 
HOW TO READ THE MANUAL........................................................................................................................................5 
IDENTIFY THE UNIT........................................................................................................................................................6 
CONFORMITY DECLARATION ........................................................................................................................................6 
TECHNICAL SERVICE ......................................................................................................................................................6 
SAFETY...........................................................................................................................................................................7 
SAFETY LABEL POSITION................................................................................................................................................7 
LIFTING AND INSTALLATION..............................................................................................................................................8 
CHECKS AFTER RECEPTION............................................................................................................................................8 
LIFTING AND POSITIONING ...........................................................................................................................................8 
INSTALLATION AREA......................................................................................................................................................9 
INSTALLATION..................................................................................................................................................................10 
Fixing ...........................................................................................................................................................................10 
ELECTRICAL CONNECTION...........................................................................................................................................11 
Sludge Inlet-Outlet Connections .................................................................................................................................13 
Hydraulic connection ..................................................................................................................................................14 
SAFETY RULES ..................................................................................................................................................................14 
NOT PERMISSIBLE USE ................................................................................................................................................14 
SAFETY DEVICES OF THE PLANT ..................................................................................................................................16 
RESIDUAL RISKS...........................................................................................................................................................17 
DESCRIPTION AND SPECIFICATIONS................................................................................................................................19 
SAFE AND CORRECT USE .............................................................................................................................................19 
COMMANDS................................................................................................................................................................19 
WORKING PRINCIPLE, NOT PERMISSIBLE WORKING PRINCIPLE ............................................................................19 

 
 
4 
 
TECHNICAL CHARACTERISTICS ....................................................................................................................................20 
USE OF THE MACHINE .....................................................................................................................................................21 
CHECKING AND STARTING ..........................................................................................................................................21 
WASHING SYSTEM.......................................................................................................................................................22 
PNEUMATIC COUNTERWEIGHT...................................................................................................................................23 
MAINTENANCE ................................................................................................................................................................24 
PRELIMINARY OPERATIONS FOR SAFETY ....................................................................................................................24 
PERIODIC CHECKS........................................................................................................................................................24 
OTHER INFORMATION.....................................................................................................................................................26 
LONG TERM STORAGE.................................................................................................................................................26 
DISMANTLING OF THE MACHINE................................................................................................................................26 
HOW TO ORDER SPARE PARTS....................................................................................................................................26 
Pneumatic actuator.....................................................................................................................................................27 
SCREW CONVEYOR GEAR MOTOR ..............................................................................................................................28 
WASHING GEAR MOTOR.............................................................................................................................................28 
BREAKDOWNS.............................................................................................................................................................29 
 
 

GENERAL INFORMATION

INTRODUCTION

Before starting with any operation, it is necessary to have read the manual very carefully , as to avoid any problem

and/or mistaken usage of the machine, which could potentially be dangerous for the objects and the employees in

proximity. The operation and instruction manual is part of the technical leaflets supplied with the machine and the

aim is to give all the information necessary for a safe and correct use of the machine.

The manual is addressed to the people in charge of the installation of the machine, to the ones in charge of the use

and for the maintenance.

HOW TO READ THE MANUAL

During the consultation of this manual it is possible to see some symbols and the meaning of these symbols is

explained in the following table:

GENERAL WARNING

This type of signal advises the personnel about the

dangers during the operation of the machine. If the

notice is not followed and the fundamental

carefulness is not applied, the machine could

potentially put the employees in danger.

NOTICE OF DANGER

BECAUSE OF THE

PRESENCE OF ELECTRIC

TENSION ON THE

MACHINE

This type of notice informs about the presence of

tension. Before starting with regular/special

maintenance, it is necessary to stop the electric

tension by turning off the general switch. After

that it is necessary to be sure that tension is

totally absent.

WARNING

This type of notice advises about the necessity to give

particular attention.

HOW TO IDENTIFY THE UNIT

The machine can be identified by the descriptions on the metallic Plate here represented. The Plate is easily

recognizable on the metallic frame of the unit.

On the Name plate it is possible to find the following

details:

1) Name and address of the manufacturer

2) Machine model

3) Serial number

4) Years of manufacturing

5) Weight

6) Power

7) Tension of the motor

Plate data cannot be modified.

In the case of necessity, when contacting our after sales service, please provide us with the serial number of the

machine as to quickly identify it.

CONFORMITY DECLARATION

The machine is manufactured according to the directive 2006/42/CE. The machine is destined to be part of a plant

that will be responsibility of the installer.

Attached with the present manual is reported the Conformity Declaration provided for the directive 2006/42/CE.

TECHNICAL SERVICE

To obtain the best performance from the machine and to avoid any possible problem that could cause the

termination of the warranty it is necessary to follow all the indications of such operation and maintenance manual.

This operation and maintenance manual is part of the machine and it must be easily reachable by all the personnel in

charge.

In case of necessity to contact FLUITECO, even after reading the instruction, it is necessary to have this manual close

at hand, to have a better understanding of all the explanations.

Please always remember to inform our Service about the serial number of the machine. The serial number is always

reported on the Plate of the machine.

SAFETY

This machine has been designed and constructed according to the applicable regulations for prevention of

accidents in reference both to the mechanical and electrical parts. The safety systems of which it is equipped have

the function to protect the operator and the machine itself during the working phases.

Where it has not been possible to eliminate potentially dangerous situations, these have been reported by

appropriate labels or labels applied in the surrounding of the installation area. Periodically check that they are

present and in good condition.

SAFETY LABEL POSITION

On the machine some labels are applied to indicate the points of residual risks for the user or important points of the

machine.

You must ensure that these do not deteriorate over time or come off.

If you encounter this situation, please contact our support department for you to ship the damaged or missing labels to

reapply when originally planned.

LIFTING AND INSTALLATION

CHECKS AFTER RECEPTION

When receiving the machine it is necessary to check if the type and the quantities are as per order confirmation. It is

necessary to verify also that the machine is complete in all the parts as per the transport document.

Before unloading, please check that the machine was not damaged during the transport. In case of damages, it is

necessary to make a short description on the transport document.

LIFTING AND POSITIONING

Lifting and positioning of the machine can be done by means of suitable lifting system for the weight and dimension

(for the weight of the machine, please check the weight present on the Name plate). In case of machine supplied in a

wood cage, please take note also about its weight.

The lifting of the machine must be always done using suitable lifting eyebolts fixed on the machine. Always use them

for transportation using hooks with safety fasteners.

Always lift and move the machine using only the eyebolts positioned on the machine.

Lifting Points Lifting Points

Lifting Points

Picture 1: Lifting of the machine by means of hooks put in the appropriate lifting eyebolts

It is forbidden to use clamps, rings, open hooks or other system that does not guarantee the safety

in the lifting operation.

The lifting and positioning operation must be executed only by competent personnel. it is forbidden to remove the

hooks from the eyelets while transporting the machine.

WARNING

The employee in charge of the lifting and positioning of the machine must operate with maximum attention to avoid

any damage to the goods or any person in proximity. Nobody can remain under the area where the machine is

hanging.

Check the efficiency of the lifting system to avoid damage to the operator or the ones surrounding the area.

It is forbidden to use a lifting chain that can damage the surface of the machine. If the chain will damage the

surface of the steel, it is necessary to make again the surface treatment of passivation.

Transport packing must be removed only near the installation area (machine is supplied without packing in the

standard version).

INSTALLATION AREA

The area destined for the positioning of the machine must be provided by the user with all the connections (electric

power, air, etc..) for the operation of the machine, in conformity with the information of the present manual, and in

conformity with the characteristics of the electric and electronic components. It is responsibility of the user that the

positioning area are in line with the local laws and safety rules: aeration, ground lead, appropriate illumination, etc...

In particular places with cold weather, machines without insulation (optional), can be used only inside a proper

building. Ice inside extraction screw conveyor can cause damages on the gearmotor or in the solids outlet.

It is responsibility of the user to preview the positioning area with the safety devices

as per the present manual.

INSTALLATION

During installation it is necessary to think beforehand about the proper movement space around the

machine to do the maintenance service safely.

FIXING

The installation area must be appropriate for the weight and the dimensions of the machine. The fixing of the unit

must be done by an installer through suitable fixing screws, put in correspondence of the scheduled fixing points,

located as in the following picture.

Picture 2: Position of the fixing points

Fixing Points

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