2
G BG B
G BG B
G B BLITZ
CONTENTS
1 GENERALWARNINGS................................................................................................................... 3
1.1 INTRODUCTION ............................................................................................................................. 3
1.2 WARRANTY ................................................................................................................................... 3
2 GENERALINFORMATION .............................................................................................................. 4
2.1 FOREWORD .................................................................................................................................. 4
2.2 IDENTIFICATIONAND CERTIFICATIONPLATE ............................................................................ 5
2.3 PLATES ON THE MACHINE .......................................................................................................... 6
3 OVERALLDIMENSIONS ................................................................................................................ 7
3.1 CUTTINGDIAGRAM ....................................................................................................................... 8
3.2 TECHNICALSPECIFICATIONS ..................................................................................................... 9
3.3 BASICMACHINEVERSION COMPONENTS................................................................................ 10
3.4 SOUND EMISSION OF THE BLITZ SAWING MACHINE ............................................................... 11
4 HEALTHANDSAFETYSTANDARDS........................................................................................... 12
4.1 FOREWORD ................................................................................................................................ 12
4.2 INTENDED MACHINEUSE .......................................................................................................... 12
4.3 SAFETY WARNINGS ................................................................................................................... 12
4.4 SAFETY DEVICES ....................................................................................................................... 14
4.5 RISK AND RESIDUAL RISK AREAS - 1 ....................................................................................... 15
4.6 RESIDUAL RISK AREAS - 2 ........................................................................................................ 17
5 TRANSPORTANDINSTALLATION ............................................................................................... 19
5.1 HANDLING ................................................................................................................................... 19
5.2 CHECKS ...................................................................................................................................... 20
5.3 MACHINEPOSITIONINGANDINSTALLATION ............................................................................ 20
5.4 LEVELLING ..........................................................................................................................26
5.5 FIXING TO THE GROUND................................................................................................. ....30
5.7 CHECKINGTHE ALIGNMENT OF THEMOBILE HEAD ROLLER TABLE ..................................... 31
6 CONTROLS .................................................................................................................................. 32
7 ELECTRICALANDPNEUMATICCONNECTION .......................................................................... 35
8 PROCEDUREFOR START UP AND MACHINING ........................................................................ 37
9 ADJUSTMENTS ............................................................................................................................ 39
9.1 BLADES FEED RATE................................................................................................................... 39
9.2 REGULATING THE FLOW OF LUBRICANT TO THE BLADES ...................................................... 40
9.3 VICE - POSITIONING / ADJUSTMENTS ...................................................................................... 41
9.4 MINIMUMCUT .............................................................................................................................. 46
9.5 CUTTINGANGLES ....................................................................................................................... 49
9.6 CUTTINGPROCEDURE ............................................................................................................... 49
9.7 SAW BLADE ................................................................................................................................ 49
9.8 PROFILEPOSITIONING ............................................................................................................... 50
9.9 CLAMPINGPROFILES ................................................................................................................. 51
9.10 ADJUSTINGTHEPROFILEHEIGHTMEASURER(IFPRESENT) ................................................ 52
9.11 CALCULATINGTHECUTTINGLENGTH ....................................................................................... 53
9.12 CUTS AT EXTERNAL ANGLES OF LESS THAN 30° - SPECIFIC RULES .................................... 54
9.13 RETRACTABLEMIDDLEPROFILESUPPORT(OPTIONAL) ........................................................ 55
9.14 CUTS WITH THE STEP-BY-STEP KIT (OPTIONAL) .................................................................... 58
10 MAINTENANCE ............................................................................................................................ 60
10.1 DAILYMAINTENANCE ................................................................................................................. 60
10.2 PERIODICMAINTENANCE .......................................................................................................... 61
10.3 FITTING A NEW BLADE .............................................................................................................. 63
10.4 FITTING A NEW PRESSURE SWITCH ........................................................................................ 65
10.5 FITTING NEW SOLENOID VALVES ............................................................................................. 66
10.6 FITTINGA NEWREMOTECONTROL SWITCH ........................................................................... 67
10.7 CHANGING THE PADS ON THE VICES ....................................................................................... 68
10.8 FITTING A NEW HORIZONTAL VICE CYLINDER......................................................................... 69
10.9 FITTING A NEW VERTICAL VICE CYLINDER ............................................................................. 70
10.10 CLEANING THE VICE CYLINDER STOP VALVE ......................................................................... 72
10.11 SUBSTITUTINGTHECHIPSCONVEYOR BELT ........................................................................... 73
11 PROBLEMS - CAUSES - REMEDIES........................................................................................... 79
12 DISPOSAL OF THE MACHINE ..................................................................................................... 82
13 ELECTRICALANDPNEUMATICDIAGRAMS............................................................................... 83
14 ORDERINGSPAREPARTS.......................................................................................................... 84
