Forbes Marshall CODEL EnergyTech 300 Series Guida

www.codel.co.uk

Page: 1

CODEL

300

Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246

Installation, Commissioning, Operating and

Maintenance Manual

For EnergyTech 301 and EnergyTech 302

Triboelectric Dust Air Quality Monitors

CODEL International Ltd.

Unit 4, Station Road, Bakewell, Derbyshire DE45 1GE United Kingdom

t : +44 (0) 1629 814 351 f : +44 (0) 8700 566 307 e : [email protected] web : www.codel.co.uk

300 Series

Section 1

The EnergyTech 300 Series

Page: 2

CODEL

A Forbes Marshall Company

Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246

www.codel.co.uk

Page: 3

CODEL

300

CODEL International Ltd is a UK company based in the heart of the Peak District National Park at Bakewell,

Derbyshire. The company specialises in the design and manufacture of high-technology instrumentation for the

monitoring of combustion processes and atmospheric pollutant emissions.

The constant search for new products and existing product improvement keeps CODEL one step ahead. With a

simple strategy, to design well-engineered, rugged, reliable equipment, capable of continuous operation over

long periods with minimal maintenance, CODEL has set standards both for itself and for the rest of the industry.

All development and design work is carried out ‘in-house’ by experienced engineers using proven state-of-the-

art CAD and software development techniques, while stringent assembly and test procedures ensure that the

highest standards of product quality, synonymous with the CODEL name, are maintained.

High priority is placed upon customer support. CODEL’s dedicated team of field and service engineers will assist

with any application problem to ensure that the best possible use is derived from investment in CODEL quality

products.

If you require any further information about CODEL or its products, please contact us using one of the numbers

below or alternatively visit our web site.

t : +44 (0) 1629 814 351

f : +44 (0) 8700 566 307

e : [email protected]

web : www.codel.co.uk

Section 1

The EnergyTech 300 Series

Page: 4

CODEL

A Forbes Marshall Company

Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246

 
 
www.codel.co.uk 
Page: 5 
© 2010 CODEL International Ltd. 
CODEL 
 300 
Contents 
Contents 
1THE ENERGYTECH 300 SERIES........................................................................................................................................ 9 
1.1 CONTINUOUS INDICATIVE PARTICULATE MONITORING ....................................................................................................10 
2SPECIFICATION.................................................................................................................................................................. 11 
1.2 MEASUREMENTS ............................................................................................................................................................... 11 
1.3 OUTPUTS .......................................................................................................................................................................... 11 
1.4 ELECTRONICS ENCLOSURE............................................................................................................................................12 
1.5 INTRUSIVE PROBE..............................................................................................................................................................12 
1.6 CABLING (IF SUPPLIED BY CODEL) .....................................................................................................................................12 
3PRINCIPLES OF OPERATION ..........................................................................................................................................13 
4DESCRIPTION.....................................................................................................................................................................14 
1.7 POWER SUPPLY (ET302 ONLY).........................................................................................................................................15 
5INSTALLATION...................................................................................................................................................................16 
1.8 SELECTING A SUITABLE SENSOR LOCATION ......................................................................................................................16 
1.9 INSTALLING THE MOUNTING STUB....................................................................................................................................18 
 Steel Stacks................................................................................................................................................................... 18 
1.10 THIN-WALLED STACKS................................................................................................................................................19 
1.11 MOUNTING THE SENSOR ............................................................................................................................................20 
 EnergyTech 301:.....................................................................................................................................................20 
 EnergyTech 302:..................................................................................................................................................... 20 
1.12 WIRING THE MAINS CONNECTOR................................................................................................................................21 
 ET302 Power Connector ............................................................................................................................................21 
 ET301 Power Connector ............................................................................................................................................21 
1.13 OUTPUT CONNECTOR .................................................................................................................................................22 
 Volt Free Output......................................................................................................................................................... 22 
 24V Output .................................................................................................................................................................. 22 
 Optional –RS485 looped with output connection, for maintenance only. ................................................. 23 
1.13.1 24V and Volt Free Output Selection...................................................................................................................... 23 
1.14 WIRING TO POWER PCB CONNECTORS......................................................................................................................24 
1.14.1 EnergyTech 301........................................................................................................................................................... 24 
1.14.2 EnergyTech 302...................................................................................................................................................... 24 
6COMMISSIONING............................................................................................................................................................25 
POWER-UP................................................................................................................................................................................25 
1.15 ZERO CALIBRATION.....................................................................................................................................................26 
1.16 INSITU SPAN CALIBRATION (HARDWARE GAIN SETTING):............................................................................................27 
1.17 TRANSFER FACTOR (DUST FACTOR) ............................................................................................................................ 28 
1.17.1 CF_m (Transfer Factor) ............................................................................................................................................. 28 
1.17.2 CF_c (Offset Factor)....................................................................................................................................................29 
1.19 ANALOGUE (MA) OUTPUT CONFIGURATION: ..............................................................................................................31 
1.20 CONTACT OUTPUT: ....................................................................................................................................................33 

Section 1

The EnergyTech 300 Series

Page: 6

CODEL

A Forbes Marshall Company

Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246

1.21 DAMPING....................................................................................................................................................................35

7MAINTENANCE ................................................................................................................................................................36

1.22 CLEANING INTERVAL ...................................................................................................................................................36

1.23 BRIDGING ....................................................................................................................................................................36

1.24 SERIOUS INSTRUMENT FAILURE ................................................................................................................................... 37

8APPENDIX 1 ....................................................................................................................................................................... 38

1.25 STANDARD MODBUS COMMUNICATION WITH CODEL MODBUS ........................................................................38

Host Request Frame ..................................................................................................................................................38

Slave Response (from CODEL MODBUS SCU)...................................................................................................39

1.26 MODBUS LIST ...........................................................................................................................................................40

9APPENDIX 2 - REVISION & AMENDMENT REGISTER ...............................................................................................41

10 APPENDIX-3: MEMORY MAP ........................................................................................................................................42

1.27 GENERAL.....................................................................................................................................................................42

1.28 COMMS RAM ..........................................................................................................................................................43

1.29 COMMS EEPROM...................................................................................................................................................53

1.30 COMMANDS LIST ........................................................................................................................................................69

1.31............................................................................................................................................................................................69

www.codel.co.uk

Page: 7

CODEL

300

IMPORTANT

The warning signs (and meanings) shown below, are used throughout these instructions and are intended to

ensure your safety while carrying out installation, operation and maintenance procedures. Please read these

instructions fully before proceeding.

Caution, risk of danger or damage.

WARNING!

Caution, risk of electric shock.

WARNING!

Earth (ground) terminal

EARTH

Attention, important information

NOTE

Caution, Hot surfaces

HOT SURFACE!

Section 1

The EnergyTech 300 Series

Page: 8

CODEL

A Forbes Marshall Company

Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246

www.codel.co.uk

Page: 9

CODEL

300

1The EnergyTech 300 Series

The EnergyTech 301 and 302 are low-cost dust monitors using well-proven

technology providing accurate and rapid results.

Being adaptable it can can be used on duct sizes from 250mm to 5m making the

EnergyTech 301 a suitable sensor for a wide range of applications where a dust

measurement is required A low cost dust monitor using well-proven technology

providing accurate and rapid results. Being adaptable it can can be used on duct

sizes from 250mm to 5m making the EnergyTech 301 a suitable sensor for a wide

range of applications where a dust measurement is required

The EnergyTech 301 continuous dust monitor uses the well-proven tribo-electric

sensor technology to directly measure mass particulate concentration by sensing

the frictional charge created when particles collide with a conductor.

The advanced electronics of the EnergyTech 301 detect this signal and present it

to the operator via RS485 or 4-20mA directly out from the sensor head. The

EnergyTech 201 also features a built-in display for viewing live sensor data as well

as for configuration and calibration.

The measurement levels can be corrected to mg/m3 via an integrated calibration

function. The tribo-electric technique is extremely sensitive, capable of detecting

dust concentrations of less than 1mg/m3 in small ducts. The EnergyTech 301

requires no critical alignment and has no optical surfaces to keep clean. The sensor

is easy to install, requiring only a simple probe and is ideal for small duct sizes.

Minimal maintenance is required, infrequent probe cleaning and low installation

costs make this technology extremely attractive for dust collector monitoring.

Section 1

The EnergyTech 300 Series

Page: 10

CODEL

A Forbes Marshall Company

Issue: A | Revision: 9 | Date: 15/10/21 | Reference: 100246

1.1 Continuous Indicative Particulate

Monitoring

With the recent increase in world-wide environmental legislation, there has evolved

a general requirement for operators to monitor the performance of their dust

collectors and ensure that emissions to atmosphere are kept below the maximum

legal enforcement level.

In the case of small collectors or non-critical processes, it has been accepted by

legislators in the UK, that low cost continuous indicative particulate monitors may

be used. These devices give an output that shows the operator a relative increase

or decrease in dust loading and have the facility to initiate alarms if an

unacceptable level is exceeded. Such instruments are described as ‘indicative’ and

are not intended to give quantitative results. They are normally set up using

subjective criteria and without reference to a standard gravimetric stack test

The better indicative monitors, such as Energy Tech 301, have an analogue and

RS485 output that can be used to constantly record the output from the instrument

and enable the operator to review the results and identify impending filter failure

at an early stage. The results may also be used to show evidence of good practice

to environmental authorities.

Whilst it is not recommended to calibrate this class of instrument in mg/m3, the

operator may wish to set an alarm point with reference to a specific mass

concentration of particulate required by law. This manual will show a method that

satisfies this requirement using a single iso-kinetic stack test.

If emissions are required to be quantified in mg/m3 on a continuous basis, then

please contact Codel for advice.

Questo manuale è adatto per i seguenti modelli

Indice

Manuali Monitor popolari di altre marche

Linear Acoustic

Linear Acoustic LQ-1000 Manuale utente

AOC

AOC I2579V Manuale utente

Gateway

Gateway FPD1520 Manuale utente

Furuno

Furuno Mu 120c Manuale utente

Asus

Asus VB171D - 17" LCD Monitor Manuale utente

Dell

Dell S2230MX Istruzioni utente

Philips

Philips 107C64 Manuale utente

Dell

Dell S2409WFP Manuale utente

EverFocus

EverFocus EN-7517E Manuale utente

Panasonic

Panasonic TH152UX1 - 152" PLASMA TV Manuale utente

Dell

Dell Precision 7680 Manuale di istruzioni

LG 50PM1M - - 50" Plasma Panel Manuale utente

Bosch

Bosch DDU 9 Manuale utente

Acer

Acer A231HL Manuale utente

Philips

Philips 86BDL4152T Manuale utente

NEC

NEC AccuSync LCD5V Manuale utente

Emay

Emay SleepO2 Manuale utente

IBM

IBM 6360 Istruzioni per l'installazione