Force Flow WIZARD 4000 Guida

WIZARD 4000

DRUMM-SCALE

INSTALLATION & OPERATION

electronic 30- to 55-gallon drums

to 1,000 lb. with

1- to 4-Channel Wizard Indicator

factory calibrated

s/n __________________

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 Fax: 925-686-6713

www.forceflow.com / [email protected]

Version: PR128G

REF: T4\O&M\DRUMWIZ\CVRDRMWZ.tcw (G00.pdf)

WIZARD 4000

WIZARD 40007

INDICATOR:

FORCE FLOW

DRUMM-SCALE

SCALE:

WIZARD 4000

12345678

SCALE 1 350 LBS

FORCE FLOW

INCLUDES MODELS:

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

WWW.FORCEFLOW.COM / [email protected]

REF: T4\O&M\DRUMELEC\MODELNOS.tcw (G0A.pdf)

ELECTRONIC

DRUMM-SCALE

with WIZARD 4000 DIGITAL INDICATOR

FOR CAPACITIES:

27-1/2" x 27-1/2" (699mm x 699mm)

FOR PLATFORM SIZES:

COVERING MODELS:

400 lbs. (181 kg) thru 1,000 lbs. (454 kg)

400 lbs.

600 lbs.

800 lbs.

1000 lbs.

27-DR4DS

27-DR6DS

27-DR8DS

27-DR10DS

(Metric: DR2KDS 200 kg)

(Metric: DR3KDS 300 kg)

(Metric: DR4KDS 400 kg)

(Metric: DR5KDS 500 kg)

Includes Stainless Steel Models

FORCE FLOW

W.1.000

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

SECTION

W.2.000 INDICATOR OPERATION

W.2.101

W.2.102

W.2.103

Keyboard Display Selections

Keyboard Menu - Quick Reference

Tank Load Mode

W.3.000 Code 9081 (Field Calibration)

Checking Calibration via Water Test

Troubleshooting Tips

Spare Parts List

WIZARD Indicator with DRUMM-SCALE

INDEX

Code 9080 (Scale Set Up)

Code 9082-9083 (Feed Rate Format/Display Units)

Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)

Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)

Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)

Code 3256 (cont...)

Indicator Wiring & Plumbing

Indicator Installation Instructions

Wizard Component Layout

INDICATOR INSTALLATION

W.1.201

W.1.202-203

W.1.204

SET-UP CODES - CUSTOM FORMATTING

W.2.201

W.2.202

W.2.203

W.2.204

W.2.205

W.2.206

MEMU OF DAY-TO-DAY OPERATIONS

W.2.104

W.2.105

W.2.106

W.2.107

W.2.108

MISCELLANEOUS

W.3.101

W.3.201

W.3.301

W.3.401

Low Level Alarm & Date Last Cleared

Clear Amount Used & Set Scale Zero

Set Scale Zero cont... & Allarm Reset

Review Daily Usage & Printing Report

Report (example) & Protocol

YOU

ARE

HERE !

INSTALLATION OF SCALE PLATFORM:

W.1.101

W.1.102 Installation Instructions

Dimensional Drawing

INSTALLATION CHECK OFF LISTS

W.1.301

W.1.305 Installation Check-Off List

Installation Start-Up Check-Off List

INSTALLATION OF LOAD CELL

W.1.141 Load Cell Installation Drawing

INSTALLATION

DRUMM-SCALE with ELECTRONIC INDICATOR

(1,000 lb. or 500 kg. Capacity)

DRUMM-SCALE SCALES

for PORTABLE Drums

INSTALLATION:

(See Installation Drawings 29886 and 29895 for Drumm-Scale)

1Position scale platform on level surface. The hinge and load cell must be adequately supported

by concrete slab or other suitable substrate.

2Anchor hinge to ground or substrate using suitable anchors. DO NOT OPERATE SCALE

UNLESS IT IS ANCHORED TO GROUND !

3Install shear-beam load cell using 2 flat head socket screws, shim plate and threaded nuts per

Drawing 29886 and Drawing 29895. Load cell “arrow” should point upward, load button with jam

nut should face toward ground with shim plate between load cell and platform.

4Level the platform by threading the load button in or out and locking the jam nut in place when

level. DO NOT extend the load button beyond the available threads in the load cell. This will

cause the improper operation of your scale. The load button is all that contacts the ground.

5Feed load cell cable through notch in side of platform and use tab to keep cable suspended and

clear of platform edge and obstructions.

6The Load Cell is equipped with 20' of shielded cable which connects to the inside of the bottom of

the indicator (see page 6). If you are imbedding conduit in your concrete pad, between your scale

and indicator, we recommend 1-1/2" ID conduit so you can fit all your load cell cables in one

conduit. DO NOT run any other inductive load with your load cell cable. Wire load cell cable to

indicator per indicator wiring instructions Page 9.

7Measure the diameter of your drum and set the backstop on the platform to the drum diameter

using the calibration grid.

REF: WP File: O&M\DRUMWIZ\ELECDRUM.wpd (T01.pdf) QUESTIONS ? Call ourHELP HOTLINE 1-800-893-6723

W.1.101

S.1.101

________ Model Number of Platform

________ Model Number of Indicator

________ Feet of Cable (20' Std)

________ Pound or Kilo Indicator

________ Number of Scales

27 1/2"

(699mm)

27 1/2"

(699mm) 27 3/4"

(705mm)

(51mm)

31 1/2" (800mm)

Mounting Bolt Sleeves

Load Button & Jam Nut

Arrow Facing Up

Scale Platform

Spacer

Shear Beam Load Cell

Platform

Cross Brace

Calibration

Grid

Backstop

Load Cell Anchor

Bolt Holes in Platform

Tab Guide

for Cable

Load Cell

Cable to

Indicator

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

Drawn by: SLP

Date: 09/01/95

Revised:

Scale: NONE

Drawing Number

File: T4\O&M\DRUMELEC\DRUMWIZ.tcw (G02.pdf) (WEB: DRUMWIZ.pdf) 01/24/02

30290

ELECTRONIC DRUMM-SCALE

with WIZARD INDICATOR

for 30- to 55-Gallon Drums

(Capacities to 1000 lbs or 500 kg)

FORCE FLOW

1/2"

9/16"

Hole

DR4DSS ( 400 lb) DR2KDSS (200 kg)

DR5DSS ( 500 lb) DR2.5KDSS (250 kg)

DR6DSS ( 600 lb) DR3KDSS (300 kg)

DR8DSS ( 800 lb) DR4KDSS (400 kg)

DR10DSS (1,000 lb) DR5KDSS (500 kg)

DR4DS ( 400 lb) DR2KDS (200 kg)

DR5DS ( 500 lb) DR2.5KDS (250 kg)

DR6DS ( 600 lb) DR3KDS (300 kg)

DR8DS ( 800 lb) DR4KDS (400 kg)

DR10DS (1,000 lb) DR5KDS (500 kg)

MODEL NUMBER (for WIZARD 4000 Indicator)

4000-1 1-Channel WIZARD 4000 Indicator

4000-2 2-Channel WIZARD 4000 Indicator

4000-3 3-Channel WIZARD 4000 Indicator

4000-4 4-Channel WIZARD 4000 Indicator

EPOXY MODEL (Platform with Load Cell)

316 SS MODEL (Platform with Load Cell)

W.1.102

FORCE FLOW

W.1.000

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

SECTION

W.2.000 INDICATOR OPERATION

W.2.101

W.2.102

W.2.103

Keyboard Display Selections

Keyboard Menu - Quick Reference

Tank Load Mode

W.3.000 Code 9081 (Field Calibration)

Checking Calibration via Water Test

Troubleshooting Tips

Spare Parts List

WIZARD Indicator with DRUMM-SCALE

INDEX

Code 9080 (Scale Set Up)

Code 9082-9083 (Feed Rate Format/Display Units)

Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)

Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)

Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)

Code 3256 (cont...)

Indicator Wiring & Plumbing

Indicator Installation Instructions

Wizard Component Layout

INDICATOR INSTALLATION

W.1.201

W.1.202-203

W.1.204

SET-UP CODES - CUSTOM FORMATTING

W.2.201

W.2.202

W.2.203

W.2.204

W.2.205

W.2.206

MEMU OF DAY-TO-DAY OPERATIONS

W.2.104

W.2.105

W.2.106

W.2.107

W.2.108

MISCELLANEOUS

W.3.101

W.3.201

W.3.301

W.3.401

Low Level Alarm & Date Last Cleared

Clear Amount Used & Set Scale Zero

Set Scale Zero cont... & Allarm Reset

Review Daily Usage & Printing Report

Report (example) & Protocol

YOU

ARE

HERE !

INSTALLATION OF SCALE PLATFORM:

W.1.101

W.1.102 Installation Instructions

Dimensional Drawing

INSTALLATION CHECK OFF LISTS

W.1.301

W.1.305 Installation Check-Off List

Installation Start-Up Check-Off List

INSTALLATION OF LOAD CELL

W.1.141 Load Cell Installation Drawing

Mounting Bolts

Spacer

Arrow facing up

Load Button

Mounting Bolt Sleeves

Drumm-Scale

Platform Frame

Jam Nut

Strain Relief

Cable

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

Drawn by: SLP

Date: 09/01/95

Revised: 05/20/97

Scale: NONE

Drawing Number

File: T4\O&M\DRUMWIZ\DRDRUMLC.tcw (T03.pdf)

29886

DRUMM-SCALE

Load Cell Mounting Drawing

FORCE FLOW

S.1.141

W.1.141

FORCE FLOW

W.1.000

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

REF: T4\O&M\INDEX.\Y07.tcw etc (Y07.pdf etc) 1/24/02

SECTION

W.2.000 INDICATOR OPERATION

W.2.101

W.2.102

W.2.103

Keyboard Display Selections

Keyboard Menu - Quick Reference

Tank Load Mode

W.3.000 Code 9081 (Field Calibration)

Checking Calibration via Water Test

Troubleshooting Tips

Spare Parts List

WIZARD Indicator with DRUMM-SCALE

INDEX

Code 9080 (Scale Set Up)

Code 9082-9083 (Feed Rate Format/Display Units)

Code 9084-9086 (Single or Dual Display/Tank Loading/Printer)

Code 9086 (cont...)-9089 (Time/Date/Calibration/Channels)

Code 4200 & 3256 (Set Point Configuration/4-20mA Output Configuration)

Code 3256 (cont...)

Indicator Wiring & Plumbing

Indicator Installation Instructions

Wizard Component Layout

INDICATOR INSTALLATION

W.1.201

W.1.202-203

W.1.204

SET-UP CODES - CUSTOM FORMATTING

W.2.201

W.2.202

W.2.203

W.2.204

W.2.205

W.2.206

MEMU OF DAY-TO-DAY OPERATIONS

W.2.104

W.2.105

W.2.106

W.2.107

W.2.108

MISCELLANEOUS

W.3.101

W.3.201

W.3.301

W.3.401

Low Level Alarm & Date Last Cleared

Clear Amount Used & Set Scale Zero

Set Scale Zero cont... & Allarm Reset

Review Daily Usage & Printing Report

Report (example) & Protocol

YOU

ARE

HERE !

INSTALLATION OF SCALE PLATFORM:

W.1.101

W.1.102 Installation Instructions

Dimensional Drawing

INSTALLATION CHECK OFF LISTS

W.1.301

W.1.305 Installation Check-Off List

Installation Start-Up Check-Off List

INSTALLATION OF LOAD CELL

W.1.141 Load Cell Installation Drawing

4-20mA

CONNECTIONS

LOAD CELL/ULTRASONIC CONNECTIONS

RELAYS

#1 #2 #3 #4

RS485/RS232

#1 #2 #3 #4

DISPLAY ANGLE

ADJUSTMENT (BLUE)

EPROM

RAM

CPU

POWER SUPPLY

POWER IN

CONNECTOR SLEEVE

PLASTIC WASHER

RUBBER GROMMET

CABLE

CONDUIT FITTING

BOX

#1 #2 #3 #4

BOX (FRONT VIEW)

1/4" CORD CONNECTOR, USED FOR:

6 SLOTTED PAN HEAD SCREWS.

(TIGHTEN SCREWS EVENLY TO

GET UNIFORM SEAL ON COVER GASKET)

3RD: ATTACH TO CONDUIT

OR CABLE CONNECTOR

FITTING ON BOX

2ND: SCREW CONDUIT

CONNECTOR ONTO

CONDUIT

1ST: SLIP CONDUIT

FITTING BASE

OVER CONDUIT

1/2" CONDUIT CONNECTOR, USED FOR:

LOAD CELL CABLE

ULTRASONIC CABLE

POWER

4-20 MA SIGNAL

RELAY WIRING

COMMUNICATIONS)

NOTE:

Mount Indicator at "EYE LEVEL"

with the mounting fixtures provided.

FUSE

BOX (BOTTOM VIEW)

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

Drawn by: SLP

Date: 09/01/95

Revised: 01/17/01

Scale: NONE

Drawing Number

File: T4\O&M\AWIZMSTR\WIZINDI.tcw (B01.pdf)

29893

INDICATOR WIRING &

PLUMBING INSTRUCTIONS

FORCE FLOW

4-20mA WIRING,

LOAD CELL CABLE,

ULTRASONIC CABLE

WIRE/CABLE

CLAMP

WIRE/CABLE

CLAMP

OPTIONAL

AUDIBLE

ALARM

CORD

CONNECTION

CONDUIT

CONNECTION

LOAD CELL/ULTRASONIC (1 & 3)

(1/4" CORD CONNECTION)

4-20mA OUTPUT

(1/2" CONDUIT

CONNECTION)

RS485/RS232

(1/2" CONDUIT

CONNECTION)

110V POWER CONNECTION

(1/2" CONDUIT CONNECTION)

RELAYS (1/2" CONDUIT CONNECTION) OPTINOAL LOAD CELL

or ULTRASONIC (2 & 4)

(1/4" CORD CONNECTION)

BOX

CONDUIT

CONNECTION CORD

CONNECTION

W.1.201

TURN OFF MAIN POWER BEFORE CONNECTING !! Use a clean 110 Volt AC (or 220 Volt, if provided)

power line, connected directly to the main power panel at the facility. DO NOT connect any other inductive

loads, relays, etc. to this power line ! Resulting power surges can damage the electronics !!! Use far left

bottom port and connect per following: (NOTE: Use 1/2" conduit connector)

QUESTIONS ? Help Hotline: 1-800-893-6723

When routing load cell cable into box, use a separate 1/2" cord connector per cable. DO NOT

run load cell cable with any other inductive load or power cables !! Run load cell cable up right

hand side of enclosure and use the cable clamps provided to keep cables from laying on the

PC board. Connect load cell wires per following: (NOTE: Use 1/2" conduit connector)

All connectors have a "PLUG IN" feature to assist in connecting wires. Remove the connector

from the board before attaching wires.

Your 4-20 MA signals are internally powered for up to 900 OHMS each. DO NOT use external loop power.

Run 4-20 MA wiring up the right hand side of enclosure using the cableclamps to keep wires off of PC Board.

(NOTE: Use 1/2" conduit connector). If more than one (1) 4-20 MA signal is used, you may use the same conduit

and connector, but DO NOT run 4-20 MA signals with any other power lines, which carry an inductive load..

+ EXCITATION

- EXCITATION

INDICATOR INSTALLATION & WIRING

ALWAYS SHUT OFF MAIN POWER, AS WELL AS POWER TO ANY AUXILIARY EQUIPMENT

THAT WILL BE INSTALLED IN THIS UNIT, BEFORE OPENING FRONT OF CASE !!

DESCRIPTION

POWER IN PC BOARD

DO NOT CUT LOAD CELL CABLE !! This may void your warranty!! Your WIZARD 4000

Indicator is shipped with the load cells connected and ready to power up. Should you

need to run the load cell cable through conduit, first unplug the connector from the board,

then disconnect wires, and remove by unscrewing cord connectors.

+ EXCITATION

+ SIGNAL

- SIGNAL

- EXCITATION

SHIELD

WIRE COLOR

RED

GREEN

WHITE

BLACK

BRAIDED WIRE

PC BOARD

+ X

+ S

- S

- X

+X4

+S4

- S4

- X4

+X3

+S3

- S3

- X3

+X2

+S2

- S2

- X2

+X1

+S1

- S1

- X1

Scale #4

Scale #1

Scale #2

Scale #3

PC BOARD DESCRIPTION

Scale #1

110 Volt

Hot

Ground

Common

3 4-20 MA SIGNALS

2 LOAD CELL CONNECTION

1 POWER HOOK-UP

+ G C

1150-D Burnett Ave, Concord, CA 94520 USA

1-800-893-6723 US & Canada, Fax: 925-686-6713

www.forceflow.com / [email protected]

File: T4\O&M\AWIZMSTR\WZININST.tcw (B02.pdf)

FORCE FLOW

Scale #2

Scale #3

Scale #4

POWER IN PC BOARD 230 Volt

Hot

Ground

Hot

+ G +

230 VOLT AC

110 VOLT AC

W.1.202

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