Forest-Master FM9DD Manuale utente
Models: FM9DD/FM14DD/FM18DD
IMPORTANT: Read this manual fully before assembly and use and observe all safety
rules and operating instructions
Forest Master Direct
Drive Wood Chipper
Forest Master Models: FM9DD/FM14DD/FM18DD2
Your Product
Thank you for purchasing the Forest Master Direct Drive Wood Chipper. We hope you are 100% satisfied with
your product but if you have any questions or queries, please don’t hesitate to contact us:
Forest Master Ltd Sales Tel: +44 (0)191 265 5000
Heaton Website: www.forest-master.com
Newcastle Upon Tyne Technical Enquiries Tel: +44 (0)191 276 6553
NE6 5XB
About Your Product
This manual is for models:
FM9DD - 9hp 306cc Petrol Engine with Pull Start or Electric Start
FM14DD - 14hp 460cc Petrol Engine with Electric Start
FM18DD - 18hp 478cc Petrol Engine with Electric Start
The FM9DD, FM14DD and FM18DD are wood chippers specifically designed to chip all kinds of wood that has
been freshly cut up to diameters of 75mm (FM9DD), 100mm (FM14DD) & 125mm (FM18DD). NOTE: Do not
insert wood over the diameter specified, roots, trunks or knots, stones, plastic, metal or any other objects that
are not specifically wood branches. Do not insert seasoned wood as the chippers are designed for freshly cut
soft and hard wood.
Please thoroughly read the safety instructions and guidelines and make sure you are familiar with them before
use.
Forest Master Models: FM9DD/FM14DD/FM18DD 3
Contents
Contents
Title Page No.
Specifications 4
Safety Instructions 5
Assembly 7
Operation 13
Maintenance 18
Troubleshooting 19
Warranty 21
Exploded Diagram 22
Parts List 23
Forest Master Models: FM9DD/FM14DD/FM18DD4
Specifications
Specification FM9DD FM14DD FM18DD
Engine LCT Maxx 9hp 306cc
4 Stroke
LCT Maxx 14hp
460cc 4 Stroke
LCT Maxx 18hp
478cc 4 Stroke
Fuel Petrol Petrol Petrol
Engine Oil Amount 1.1 litre 1.1 litre 1.1 litre
Chipper Blade Twin Reversible
Blades
Twin Reversible
Blades
Twin Reversible
Blades
Overall Height 1200mm 1220mm 1220mm
Overall Length 1690mm 1690mm 1690mm
Overall Width 690mm 700mm 730mm
Weight 92kg 97kg 106kg
Max Drum RPM 3600rpm 3600rpm 3600rpm
Max Wood Diameter 75mm (3 inch) 100mm (4 inch) 125mm (5 inch)
Starting Mechanism Pullstart / Eletcric
Start Electric Start Electric Start
Forest Master Models: FM9DD/FM14DD/FM18DD 5
Safety
General Safety
• The person using the machine must have adequate knowledge of the functioning and operation of the
machine and must have read the manual.
• Operators must be over the age of 18 and must not be under the influence of alcohol, drugs or any other
substance that has an adverse effect on reaction speed.
• The material to be fed into the machine should only be wood that is free from nails, screws etc.
• The machine should be positioned on dry, level ground in the proper upright position and there must be
no tripping or slipping hazards in the vicinity that could cause harm to the operator.
• Make sure the blades are in good condition and secure.
• Check that all bolts are tight and secure, especially on the hopper and discharge chute.
• Only use the chipper in adequate lighting (i.e. sunlight or sufficient artificial light).
Operation Safety
• When operating the chipper, always wear gloves, ear defenders, helmet and visor or safety glasses and
appropriate clothing. Do not wear loose clothing or jewellery.
• The chipper should be operated by one person only. Any other bystanders must always be at least 50 feet
from the work area.
• Do not chip wood over the specified maximum diameter.
• Do not chip seasoned wood, the chippers are designed for freshly cut soft and hard wood.
• Do not operate the chipper inside or in a confined space; the exhaust from the engine contains carbon
monoxide which is poisonous.
• Never overload or attempt to chip woods beyond the manufacturer’s recommendation. It could result in
personal injury or damage to the machine.
• Never place any part of your body inside the feed hopper or the discharge chute. Fragments of wood that
have not self-fed into the machine should only be pushed with other pieces of wood that you are feeding
into the chipper.
• If the chipper gets jammed you must immediately stop the engine or motor.
• Obstructing fragments inside the hopper should only be removed after the motor is turned off and the
drum has stopped rotating.
• Never leave the chipper unattended while the motor is running.
• Never stand or move in front of the discharge chute.
• Ensure no wood fragments remain inside the chipper when turning it off.
• Always take into account the time delay needed from switching the machine off for the knife drum to
come to a halt.
• If the machine starts to make an unusual noise or vibrate, shut down the engine, disconnect the spark
plug wire, wait 5 minutes for the engine to cool down, then inspect for damage. Vibration is generally a
warning of trouble. Check damaged parts and clean, repair and/or replace as necessary.
• If the machine topples over during operation, immediately turn off the engine.
Safety with Maintenance
• Inspection and maintenance must be done with the engine off and the spark plug cap removed. Wait 5
minutes for the engine or motor to cool down.
• Any worn or damaged parts must be replaced, to ensure that the chipper is maintained and in a safe state.
Only use Forest Master spare parts for replacements. Contact us to arrange.
• Never use the wood chipper with damaged or worn cables.
• Never, under any conditions, remove, bend, cut, fit, weld or otherwise alter standard parts on the wood
chipper. This includes all shields and guards.
• Modifications to your machine could cause personal injuries and property damage and will invalidate your
warranty.
• Do not use any aggressive cleaning products. The inside of the input hopper, output chute and drum can
be cleaned with a hosepipe.
• Never transport the chipper with the motor still running.
• Prior to transport, use appropriate fixing materials to fasten the chipper to the fixing points on the load
surface.
Safety Instructions
Forest Master Models: FM9DD/FM14DD/FM18DD6
• Prior to storing the machine, make sure that it has been restored to a sufficient state (i.e. clean and free
from debris). Apply oil to the knives, the knife drum and the bearings to protect them from corrosion. This
is especially the case for storage during long periods of inactivity of the appliance.
• Store the machine in a dry, closed room, out of children’s reach.
Safety with Petrol
Petrol is a highly flammable liquid. Petrol also gives off flammable vapour that can be easily ignited and cause
a fire or explosion. Never overlook the hazards of petrol. Always follow these precautions:
• Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine
contains carbon monoxide, which is an odourless, tasteless and a deadly poisonous gas.
• Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from
heat, open flame and the reach of children.
• Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use.
• Fill the petrol tank outdoors with the engine off and allow the engine to cool completely. Don’t handle
gasoline if you or anyone nearby is smoking, or if you’re near anything that could cause it to ignite or
explode. Re-install the fuel tank cap and fuel container cap securely.
• If you spill petrol, do not attempt to start the engine. Move the machine away from the area of the spill
and avoid creating any source of ignition until the gas vapours have dissipated. Wipe up any fuel to
prevent fire hazard and properly dispose of the waste.
• Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas
in the tank, or a fuel container, near an open flame or spark such as a water heater, space heater, clothes
dryer or furnace.
• Never make adjustments or repairs with the engine running. Shut down the engine, disconnect the spark
plug wire, keeping it away from the spark plug to prevent accidental starting, wait 5 minutes before
making adjustments or repairs.
• Never tamper with the engine’s governor setting. The governor controls the safe operation speed and
protects the engine. Over-speeding the engine is dangerous and will cause damage to the engine and
to the other moving parts of the machine. If required, see your authorised dealer for engine governor
adjustments.
• Keep combustible substances away from the engine when it is hot.
• Never cover the machine while the exhaust is still hot.
• Do not operate the engine with the air cleaner or carburettor air intake cover removed. Removal of such
parts could create a fire hazard. Do not use flammable solutions to clean the air filter.
• The exhaust and engine become very hot and can cause a severe burn; do not touch.
This list of warnings and cautions cannot be all-inclusive. If situations occur that are not covered by
this manual, the operator must apply common sense and operate the wood chipper in a safe manner.
Contact the dealers for assistance in your area.
Safety
Forest Master Models: FM9DD/FM14DD/FM18DD 7
Assembly
Part Name Part
No. Qty.
Engine with Drum 8 1
Base 1 1
Feed Hopper 21 1
Feed Hopper Tray 22 1
Discharge Chute 36 1
Axle 3 1
Wheels 2 2
Split Pin 43 2
20mm Washer 4 4
Dome Cap 44 2
M10x45 Bolts 48 4
Part Name Part
No. Qty.
M10 Washers 47 8
M10 Spring Washer 49 4
M10 Nut 50 4
M8x20 Bolt 55 4
Battery Box 56 1
Battery 57 1
M5x125 Bolt 58 2
M5 Nut 59 2
M8 Flat Washer 45 4
M8 Spring Washer 33 4
M8 Nut 46 4
Assembly Parts
Assembly
Note that the majority of bolts specified are loosely fitted in their correct location for shipping.
1. Lay all the parts out flat in a suitable assembly area and check to make sure all parts are there.
2. Slide the axle (3) into the square tubing of the base (1) and place a 16mm flat washer (4) on each end of
the axle. Note you should only need two washers but four are provided in case the wheels are a bit loose.
3. Next, place the wheels (2) on each end of the axle (3) and secure with a split pin (43) through the small
holes on the outer end of the axle (3). Bend the ends of the slit pins back against the axle to secure.
4. Finally, place each dome cap (44) on the ends of the axle (3) and secure the cap by tapping it with a mallet
or hammer.
1
44
44
2
2
3
4
4
43
43
Forest Master Models: FM9DD/FM14DD/FM18DD8
Assembly
5. Place the engine (8) on top of the base (1), lining the engine mounting holes with the bolt holes of the
base. Note that the base is drilled with the holes to fit all three engines. See the diagrams below for the
correct holes.
6. Fasten the engine (8) with the M10 bolts (48), M10 washers (47), M10 spring washers (49) and M10 nuts
(50). The order of assembly is from below is:
[Bolt] – [Washer] – [Base] – [Engine] – [Washer] – [Spring Washer] – [Nut].
1
48
48
48
48
47
47
47
47
47
47
47 47
49
49
49
49
50
50
8
FM18DD
FM14DD
FM9DD
Forest Master Models: FM9DD/FM14DD/FM18DD 9
Assembly
7. Note that this step only applies to the FM14DD & FM18DD. The FM9DD does not have an electric start.
Attach the battery box (56) to the base (1) using the 4 M8x20 bolts (55), M8 washers (45), M8 spring washers
(33) and M8 nuts (46).
Place the battery in the box and secure using the two M5 x 125 bolts (58) and nuts (59). Connect the battery
wires to the terminals on the battery (red to positive(+)).
56
555
55
58
59
RED WIRE TO +VE
4646 4646
33
33
33
33
45
4545
45
55
55 55
Forest Master Models: FM9DD/FM14DD/FM18DD10
Assembly
8. Insert the hinge pins on the feed hopper (21) into the ferules on the drum housing (9). The pins are
inserted into the ferules from the outside of the housing.
21
9
21
9
51
33
45
9. Fasten the bottom of the feed hopper (21) to the drum housing (9) using the M8 bolt (51) the M8 spring
washer (33) and the M8 washer (45). There is a thread in the flange of the drum housing to fasten the
bolt into. The order of assembly is: [Bolt] – [Spring Washer] – [Washer] – [Feed Hopper] – [Drum
Housing]. This bolt must be tight for the engine to start as it deactivates the engine cut out. If it is loose
the engine will not start
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