Formica Intentek Guida rapida

1INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

TABLE OF CONTENTS

Use and Care / Safety .......................................................................................................................... 2

Introduction: ............................................................................................................................................ 2

Intentek™System Componentry Provided by Formica Group:.................................................................. 2

What is Wireless Charging:...................................................................................................................... 3

WPC, Qi and Qi Certication:................................................................................................................... 4

Incorporation of Intentek™Wireless Charging Surfaces into Furniture Design: Tips & Best Practices ....... 4

To Order: ................................................................................................................................................. 5

General Safety:........................................................................................................................................ 5

Customer Safety:..................................................................................................................................... 5

Customer Use & Care after Installation:.................................................................................................... 5

Scratch and Impact Protection of the Decorative Surface: ....................................................................... 5

Hot Objects: ............................................................................................................................................ 5

Ordinary Cleaning of the Decorative Surface:........................................................................................... 6

Ordinary Cleaning of Underside of Table/Counter:.................................................................................... 6

Fabrication & Installation..................................................................................................................... 7

Fabrication & Installation Related Safety:.................................................................................................. 7

Inspection:............................................................................................................................................... 7

Storage Conditions:................................................................................................................................. 7

Acclimation Conditions: ........................................................................................................................... 7

Fabrication Conditions:............................................................................................................................ 7

Intentek™ Wireless Charging Surfaces May Be Applied To: ..................................................................... 7

Tools & Materials Sold by Formica Group:................................................................................................ 8

Additional Tools & Materials Needed:....................................................................................................... 8

Approved Adhesives:............................................................................................................................... 8

Important Installation Tips & Reminders:.................................................................................................. 9

Basic Installation Steps for Panel Lay-up and CNC Fabrication:............................................................. 10

1. PANEL LAYUP............................................................................................................................. 10

2. PRE-PRODUCTION – Engineering and CNC Operations ............................................................. 11

3. PRODUCTION - CNC Operations (Typical steps) ......................................................................... 12

4. PRODUCTION............................................................................................................................. 15

5. ELECTRONICS INSTALLATION ................................................................................................... 15

6. FINISH ASSEMBLY...................................................................................................................... 21

Connecting Multiple Electronics Modules to a Single AC Adapter: ......................................................... 17

Quality Check - Conrmation of Successful Installation: ......................................................................... 22

Troubleshooting:.................................................................................................................................... 22

Electronics Module Unit Replacement:................................................................................................... 22

INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

Physical Properties Backer .............................................................................................................. 22

Physical Properties Laminate............................................................................................................ 23

Electronics Specications and Compliance ................................................................................... 24

Lifetime Expectancy Testing: ............................................................................................................ 25

FCC Compliance Statement:............................................................................................................. 25

UL Standards: ..................................................................................................................................... 26

LEGAL TERMS AND CONDITIONS OF USE ..................................................................................... 26

Warranty .............................................................................................................................................. 26

Intentek™Wireless Charging Surfaces Limited Warranty: ....................................................................... 26

Other Information: .............................................................................................................................. 29

Manufacturer: ........................................................................................................................................ 29

Electronics Disposal: ............................................................................................................................. 29

Technical Services: ................................................................................................................................ 29

Trademarks: .......................................................................................................................................... 29

Charging Surface

Smartphone

Receiver in Smartphone

Magnetic field

Electronics

Module

Decorative Laminate

Electrical Coil Array

Substrate

Backer

Transmitter in

Intentek™Laminate

Use Care & Safety

Introduction

Intentek™Wireless Charging Surfaces feature integrated phone charging technology within the decorative

laminate surface for a beautiful, seamless, clutter-free design and superior user experience.

• Embedded technology for an uninterrupted surface

• Fast charge times that rival cord charging

• Large 2”x2” charging zone for a simple drop and charge user experience

• Qi Certied for safe, reliable wireless power transfer and device protection

• Works with all Qi certied devices

• Durable laminate surface

• Easy to clean and maintain

• Full range of Formica®Brand Laminate designs

Intentek™ System Componentry Provided by Formica Group:

• Intentek™ Laminate

• Intentek™ Laminate backer

• Intentek™ Electronics universal AC power adapter

• Intentek™ Electronics Module

3INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

What is Wireless Charging:

Wireless charging, also known as wireless power transfer, provides the ability to charge a device without

charging cables. The Intentek™ System uses the Qi wireless charging standard which provides safe and

reliable wireless power transfer. The power is transferred from the Qi wireless transmitter to the Qi wireless

receiver via magnetic resonant induction.

The magnetic eld is generated in the transmitter

coils by a time-varying electric current.

This time-varying magnetic eld generates an

alternating electric current in the receiver coil

which is rectied and used to charge the battery.

The diagram below demonstrates this concept.

Charging Surface

Smartphone

Receiver in Smartphone

Magnetic field

Electronics

Module

Decorative Laminate Electrical Coil Array

Substrate

Backer

Transmitter in

Intentek™Laminate

Electronics Module Parts:

INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

WPC, Qi and Qi Certication:

Qi (pronounced “chee”) is the predominant standard for wireless charging. The standard is governed

by the Wireless Power Consortium (WPC) which has more than 575 member companies. To date,

more than 500 million Qi enabled receivers have been shipped.

Qi Certied products have passed rigorous, independent laboratory tests for safety, interoperability,

energy eciency and quality. To be certied, they must work with all Qi wireless products regardless

of brand or manufacturer. Qi certication ensures that devices (the power receivers) and chargers

(the power transmitters) always work together for simple and easy charging.

Incorporation of Intentek™Wireless Charging Surfaces into Furniture Design:

Tips & Best Practices

Location of the charging zones will vary from project to project. The following points represent tips

and best practices that should be considered for placement of the charging zones only. Formica

Group is not responsible and assumes no liability for the design, engineering, installation, assembly

or structural integrity of the fabricated piece.

• Cavity for electronics module must be at least 1” from all edges of table/top.

• Blower direction can point up, down, left, or right (at 90, 180, 270, 360 degrees).

• Blower inlet and outlet cannot be covered by pedestal, leg, or other obstruction.

• When placing charging zones near each other, we recommend at least 11” is left between

center points of the charging icons. The electronic module casing must be at least 1” apart.

• When placing two electronics modules near each other, a blower inlet must be at least 8”

from another blower’s outlet. This rule is to be followed only if blower inlet and outlet are

designed to be near each other.

• If Intentek™System is going to be used in an enclosed counter (i.e. on top of a cabinet or

drawer), the enclosed space must be properly vented. Vent determination is the responsibility

of the furniture designer. Venting must be sucient to support the blower at 2CFM.

• Electronics module cannot be in direct contact with obstructions: edges, screws, pedestals/

legs.

This is the outlet.

This is the inlet.

5INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

To Order:

Call 1-800-FORMICA™ or visit here: https://www.formica.com/en-us/campaigns/intentek/intentek-inquiry-form

General Safety:

Please read this Technical Guide, Use & Care, Warranty, and Installation Guide and all warnings

contained herein prior to handling the Intentek™System.

Customer Safety:

1. For indoor use only.

2. Do not overload electrical outlets.

3. AC Adapter must be plugged into a compatible mains supply to operate.

4. Intentek™ Electronics AC Adapter or equivalent must be used.

5. Never use the AC Adapter if damaged in any way.

6. When using the AC Adapter or extension cord, conrm safety precautions have been made so

there are no tripping hazards.

7. Keep any wiring used to connect Electronics Modules covered.

Customer Use & Care after Installation:

1. Do not unscrew the electronics module housing without professional support.

If internal parts are ever exposed, avoid contact with sharp objects and moisture.

2. May not be housed outside of recommended temperature range.

3. May not be stored outdoors.

4. At all times, keep electronics module and AC adapter away from liquids.

5. Do not place foreign or sharp objects in the electronics module or blower inlet / outlet.

6. Follow all cleaning instructions for decorative surface. Do not attempt to clean inside of

electronics module.

Scratch and Impact Protection of the Decorative Surface:

The decorative surface is resistant to scratches and impacts under normal use and cleaning conditions.

However:

• Heavy blows may crack or gouge the surface.

• Sharp or abrasive objects and unglazed ceramics materials may slice, scratch or cause premature wear

on the surface.

• Abrasive pads, scouring powders or cleaners may permanently dull and scratch the decorative surface.

Hot Objects:

Hot objects, such as cookware, irons, hot appliances, cigarettes, etc. should not be placed directly on dec-

orative surfaces. Use a trivet, insulated hot pad or other protective device beneath all hot cookware, heat

generated appliances or other heated objects.

Prolonged exposure to temperatures of 140 degrees F (60C) or higher may cause the laminate to

separate from the core material. Intentek™Laminate surfacing material can withstand heat up to

275 degrees F (135C) for short periods of time.

INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

Ordinary Cleaning of the Decorative Surface:

Decorative surface may be cleaned with a damp cloth and mild detergent. Use of abrasive cleaners,

powders, scouring pads, steel wool, or sandpaper can damage the nish of the decorative surface.

Acid, sodium hypochlorite or alkaline-based cleaners and/or compounds will mar, etch, corrode, and

permanently discolor the melamine decorative surface.

Do not use these cleaning materials on decorative laminate, nor allow bottles and/or rags contaminat-

ed with acid or alkaline–based cleaners/compounds to contact the surface. Accidental spills or splat-

ters from these harsh materials should be wiped o immediately, and the area cleaned with a damp

cloth.

Examples of cleaners containing acid, alkali, or sodium hypochlorite include, but are not limited to:

• ceramic cooktop cleaners

• oven cleaners

• chlorine bleach

• rust removers

• coeepot cleaners

• some countertop cleaners, Clorox® Clean-Up® Cleaner + Bleach

• drain cleaners

• some disinfectants, such as Clorox® Germicidal Bleach

• lime scale removers

• toilet bowl cleaners

• metal cleaners

• tub and tile cleaners

If in doubt about the suitability of a particular cleaner or detergent, check with its manufacturer.

Additional Special Cleaning information can be found in the Formica®Brand Laminate Use and

Care Guide available https://www.formica.com/en-us/-/media/formica/north-america/docu-

ment-library/warranty/laminate_colorecore2_compact-use-and-care-guide.pdf?la=en-us&rev=ab-

da37e54d894b25921393cdb8691cc1

Ordinary Cleaning of Underside of Table/Counter:

Should cleaning on the underside of the counter/table be needed, avoid exposing the electronics

to any liquids.

7INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

Fabrication & Installation

Fabrication & Installation Related Safety:

1. All points in Customer Safety above also pertain to fabrication and installation safety.

2. Fabricators and installers must follow all OSHA/ National Electric Code /UL Standards as

required by installation location or customer.

3. Do not power the electronics until fully assembled into a table or top. Make all connections to

the Intentek™Electronics Module before applying power.

8. Intentek™ Electronics AC Adapter or equivalent must be used. Formica Group does not

recommend or warranty hardwiring.

4. Do not install nished table or top while electronics are powered.

5. Always use recommended wire to connect electronics modules.

6. Always cover wiring underneath table/counter.

Inspection:

Inspect all materials at the time they are received to ensure all components are free of damage

and/or visible defects. Do not assemble materials with known defects. It is the responsibility of the

customer/fabricator/installer to inspect materials before installation. Before fabrication, conrm that

Computer-Aided Design (CAD) les are available.

Storage Conditions:

The optimal conditions for storage are 50 – 90 degrees F (10 – 32 degrees C) and 30% – 65%

humidity. Keep materials free from moisture, dust, and impact. The material should never be stored

in contact with the oor or an outside wall.

Laminate sheets and backers have been shipped in a way to protect both materials. Formica

Group recommends that they are stored in the way they are shipped in order to continue to protect

until installation.

Due to delicate nature of the coils embedded in the underside of the decorative laminate, do not

slide the back of the laminate against another surface. Keep coils covered with the provided

covering until cavity has been cut with CNC.

Acclimation Conditions:

Prior to fabrication, allow laminate sheet, backer, and substrate to acclimate for at least 48 hours at

the same ambient conditions. The optimal conditions for acclimation are 50 – 90 degrees F (10 –

32 degrees C) and 30% – 65% humidity.

Fabrication Conditions:

Laminate sheets, backers, substrate surfaces, and electronic components must be dry, clean and

free of all grease, dust, and foreign matter. The optimal conditions for fabrication are

50 – 90 degrees F (10 – 32 degrees C) and 30% – 65% humidity.

Intentek™Wireless Charging Surfaces May Be Applied To:

1. Medium Density Fiberboard (MDF)

2. Particleboard

3. Hardwood Faced Veneer Core Plywood, also known as Grade A Faced Plywood

INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

Tools & Materials Sold by Formica Group:

• Intentek™ Laminate in the specied quantity

• Intentek™ Laminate backer in the specied quantity

• Intentek™ Electronics Universal AC power adapter in the specied quantity

• Intentek™ Electronics module in the specied quantity

• Test Receiver {Provided to Fabricator Partners Only}

• Test Receiver manual {Provided to Fabricator Partners Only}

Additional Tools & Materials Needed:

• Personal Protective Equipment (PPE), examples:

• Eye protection

• Dust mask

• Gloves

• Hearing protection as needed

• Approved substrate that is at least ¾” thick

• Panel layup equipment

• Approved adhesives - Polyvinyl acetate (PVA), Polyurethane (PUR), Contact Adhesives

• CNC machine

• CAD program for CNC machine

• Phillips head screwdriver

• A table or work surface

• Depth gauge

• Cleaning cloths

• Cleaner (as recommended by adhesive manufacturer to remove any dried adhesive)

Approved Adhesives:

Polyvinyl acetate (PVA), Polyurethane (PUR), Contact Adhesive

9INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

If multiple electronics modules are to be connected, additional tools:

• Wire cutter

• Wire stripper

• Small slotted screwdriver

• Two colors of 20 AWG solid core wire or thicker

• Sheathing coverage for wire channels

• 3” alignment screws as needed

• Cradle for AC/DC converter box with screws as needed (to hold adapter under top)

• Alternative length AC Adapter or extension cord as needed

• Edge bander or other method to nish table/counter edging as needed

• Table/counter base as needed

Important Installation Tips & Reminders:

• For fabrication techniques specic to working with High Pressure Laminate, refer to the

Formica®Technical and Installation Guide for High Pressure Laminate.

https://www.formica.com/en-us/-/media/formica/north-america/document-library/techni

cal-briefs/grade-10-12-20-tech-brief.pdf?rev=6a121c34369340c09aa8fb4332173c03

• Material, equipment, and workmanship should conform to the Formica Group recommended

standard practices, conditions, procedures, and recommendations as specied by

ANSI/NEMA LD3-2005, Architectural Woodwork Quality Standards and ANSI

A161.2-1998 Standards.

• Fabricating with peel coat on surface is recommended.

• Router base should be clean and free of burrs and debris. All work surfaces should be clean,

at, and free of burrs. Conrm laminate, backer, and substrate are dry, clean and free of all

grease, dust, and foreign matter.

• Before beginning, conrm storage, acclimation and fabrication conditions outlined above have

been met.

Corded/stranded wire is not recommended

INTENTEK™WIRELESS CHARGING SURFACES BY FORMICA GROUP

TECHNICAL GUIDE, USE & CARE, WARRANTY, AND INSTALLATION GUIDE

Basic Installation Steps for Panel Lay-up and CNC Fabrication:

1. PANEL LAYUP

a) SUBSTRATE: Use industrial substrate suitable for HPL (high pressure laminate) bonding.

b) CLEAN: all surfaces of all materials including substrate, Intentek™Laminate sheet and backing

sheet to remove any debris which would cause telegraphing. Do not remove the 5”x5” masking

from charging zones on the back of the Intentek™ Laminate face sheet. If 5”x5” masking has been

removed accidently, add masking tape, that does not have too much tack, over contact pads be-

fore proceeding.

c) ADHESIVE: Apply adhesive to the substrate per adhesive manufacturer instructions for bonding

HPL (high pressure laminate). It is advised that a test is done to assure bond.

d) INTENTEK™LAMINATE FACE SHEET INDEXING: Using the marked reference edge, position

face sheet with a consistent ¼” (0.25”) overhang on the substrate length and consistent ¼” (0.25”)

overhang on the substrate width. Note: Face sheet must extend beyond the substrate and backer

edge to maintain the reference edge for the CNC operation.

e) INTENTEK™LAMINATE BACKER SHEET INDEXING: Position backer sheet aligned to the

substrate board edge. Backer must be aligned to the substrate edge and not overhang.

f) PROCESS OF BONDING: A heat tunnel with heated or cold nip rollers can be used or a con-

ventional hot or cold press. Regardless of the process, the face sheet indexing above must be

maintained as specied.

Backer should be ush with the substrate

Decorative Face Sheet overhangs substrate.

Keep 6’x6’ Masking in Place

Decorative sheet of Intentek™laminate

is overhanging the substrate.

Substrate

Do Not Layup Panel without Masking

Example of marked reference edge.

Reference edge also marked on

decorative side with label.

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Indice

Altri manuali Formica Caricabatterie per batterie

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Formica Intentek Wireless Charing Surface Manuale del proprietario

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