Franklin Electric Inline 400 Manuale utente

Inline Pressure

Boosting System

Owner's Manual

s WARNING

Before Getting Started

Read and follow safety instructions. Refer to product data plate(s) for additional operating

instructions and specications.

s CAUTION

RISK OF ELECTRIC SHOCK - This pump is supplied with a grounding conductor and grounding type

attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly

grounded, grounding-type receptacle. Disconnect power before working on or around the Inline

system. Do not use the Inline system in swimming areas.

This equipment should be installed by technically qualied personnel. Failure to install it in compliance

with national and local electrical codes and within Franklin Electric recommendations may result in

electrical shock or re hazard, unsatisfactory performance, or equipment failure. Installation information

is available through pump manufacturers and distributors, or directly from Franklin Electric at our toll-

free number 1-800-348-2420.

This equipment must not be used by children or persons with reduced physical, sensory or mental

abilities, or lacking in experience and expertise, unless supervised or instructed. Children may not use

the equipment, nor may they play with the equipment or in the immediate vicinity.

If the power cord is damaged, it must only be replaced by qualied personnel.

• Keep work area clean, well-lit, and uncluttered.

• Keep safety labels clean and in good condition.

• Wear safety glasses while installing or performing maintenance on pump.

• Do not run pump dry. Fill pump with water before starting or pump will be damaged.

• Make sure all ELECTRICAL POWER IS OFF before connecting any electrical wires. Wire Inline

Pressure Boosting System for correct voltage. Follow all pump wiring instructions provided in the

"Wiring" section of this manual.

s WARNING

This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for

one of the following signal words and be alert to the potential for personal injury:

s WARNING

DANGER

s WARNING

NOTICE

warns about hazards that will cause serious personal injury, death or major

property damage if ignored.

warns about hazards that can cause serious personal injury, death or

major property damage if ignored.

warns about hazards that will or can cause minor personal injury or major

property damage if ignored.

indicates special instructions which are imported but not related to hazards.

Carefully read and follow all safety instructions in this manual and on pump.

Table of Contents

Before Getting Started ............................................................2

Specications ...................................................................4

System Components..............................................................5

In the Box.......................................................................6

Location of Inline Pressure Boosting System ..........................................7

Installation of the Inline Pressure Boosting System .....................................8

Operation of the Inline Pressure Boosting System .....................................11

Maintenance of the Inline Pressure Boosting System...................................12

Frequently Asked Questions.......................................................16

Appendix 1: Inline 400 Pressure Boosting System Performance Curve.....................18

Appendix 2: Friction Loss Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Limited Warranty ................................................................20

Inline Pressure Boosting System

Specications

Internal Wiring Diagram

Inline 400 Inline 400

Model No. 92061501 92061502

Input from

Power Source

Voltage 115 V 230 V

Phase Single-Phase

Frequency 60 Hz

Current (max) 6.6 Amps (RMS) 3.3 Amps (RMS)

Power (max) 710 W 710 W

Wire Gauge Size(s) 18 Gauge Power Cord 18 Gauge Power Cord

Operating

Conditions

MAX ow (GPM) 20

MAX boost pressure (PSI) 55

MAX system pressure (PSI) 95

Sound Pressure Level (dB-A) <55

Plumbing Connections 1" NPT

Max Suction Lift (feet) 5

Drain Plug 1/4" NPT

Enclosure Type Indoor Use Only / CSA Enclosure 2

Unit Size

External Dimensions 29.6" x 8.5" x 8.9"

Net Weight (lbs) 35

HALL PCB

MOTOR

MAIN PCB ASSEMBLY

CAPACITOR

BLACK WIRE FROM MAIN PCB AND BLACK WIRE

FROM MOTOR MUST BE CONNECTED TO THE

SAME CAPACITOR TERMINAL.

TEMP.

SENSOR

INCOMING

POWER

Black

Green Red

Yellow

Red (230 V)

White (115 V)

PCB

PRESS.

SWITCH

PRESS.

SWITCH

OUT

Inline Pressure Boosting System

Introduction

The Inline 400 is a simple to use “plug-and-play” water pressure booster system. At the heart of

this fully integrated booster system is a trusted Franklin Electric submersible pump and motor.

The unit’s control head is equipped with a Hall effect ow sensor, inlet/outlet pressure switches,

thermal overload switch, and a durable printed circuit board. Enhanced performance allows

versatility in residential applications and allows for easy installation (mounting either vertically

or horizontally) while also enabling the system to work with virtually any existing plumbing

conguration. NOTE: The Inline System has a Type 2 enclosure rated for indoor use only.

The Franklin Electric Inline System provides consistent pressure boosting using advanced

electronics to drive and control a standard Franklin Electric pump and motor according to the

pressure boosting demands of the application.

System Components

Mounting

Bolts (2)

1/4" NPT Drain Plug

Air-Bleed

Valve

Outlet

Control CapPower Cord

Inlet

Mounting

Base

Pump

Housing

Status Display

Head Cover

Screws (6)

Inline Pressure Boosting System

In the Box

A. Inline Pressure Boosting System

B. Installation Manual

All Franklin Electric Inline Pressure Boosting Systems are carefully tested, inspected, and

packaged to ensure their arrival in perfect condition. When the unit is received, examine it

closely to make sure there is no damage that may have occurred in shipping.

If damage is evident, report this immediately to your shipping carrier and product dealer.

The shipping carrier assumes full responsibility for the shipment’s safe arrival. Any claim for

damage to the shipment, either visible or concealed, must be made through the shipping

carrier rst.

Status Display

Solid Green

Indicates system is powered and is turned ON, but not currently

running. The green solid light will only be present when no

faults are active.

Flashing Green

Indicates the pump is powered, turned ON, and running.

Solid Red

Indicates the control is powered but currently in the OFF mode.

Pressing the button will toggle the unit into the ON mode.

Flashing Red

Indicates a FAULT has occurred. The unit will automatically attempt to restart. If an

immediate restart is needed, the button can be pressed to force a reset if the fault is no

longer present. If the problem persists, a qualied water professional should be contacted.

Button

The button can be used to turn the unit on or off. When the unit is powered but in the OFF

mode (solid red light), a press of the button will turn the unit ON. If the unit is powered and in

the ON mode (solid green light), a press of the button will shut the unit OFF. The button can

also be used to force a reset after a fault.

Location of Inline Pressure Boosting System

Decide on a location for the pump installation that is suitable based on the enclosure

rating of the Inline Pressure Boosting System. Choose a clean, well-ventilated location

that provides protection from freezing, ooding, and excessive heat. In addition, it should

provide access for servicing and allow convenient draining of the pump housing, tank, and

service pipes. A prepared foundation is not essential, provided the surface is hard and level.

The Inline Pressure Boosting System is designed for indoor use only.

NOTICE

Inline Pressure Boosting System

Mechanical Installation

Location:

Decide on an appropriate location for the pump installation that is suitable based on the INDOOR

enclosure rating of the Inline Pressure Boosting System. Choose a clean, well-ventilated location

that provides protection from freezing, ooding, and excessive heat. In addition, it should provide

access for servicing and allow convenient draining of the pump housing, pressure tank, and

service pipe. (NOTE: Should the unlikely event of internal leakage occur, install the pump in such a

way that no considerable collateral damage can arise.)

Inline 400 Installation Orientation: (refer to Figure 1 if necessary)

It is preferred (for ease of priming) to install the Inline 400 unit in a VERTICAL orientation. The unit,

however, can be installed in the HORIZONTAL position as long as the Air-Bleed valve is facing

upwards.

In VERTICAL installations, the Inline 400 comes standard with the ow direction being from LEFT

to RIGHT when mounted vertically on a wall. This ow direction can be easily changed to RIGHT to

LEFT by removing the two head mounting bolts, rotating the pump 180 degrees, and re-installing

the head mounting bolts. It is then possible to remove the (6) Control Cap screws and rotate 180

degrees to place the Status Display in a viewable orientation. (note: be careful when rotating the

control cap as there is an electrical cable attached to the head.)

Rotate the entire Pump to change

ow direction

Rotate the Control Cap to orient

status display

Inline Pressure Boosting System

Union

Coupling

2 Gallon

Tank

(Discharge into drain

rated for max pump

output at relief pressure)

Pressure

Gauge

Pressure

Gauge

Pressure

Reducing Valve

(optional)

Pressure

Relief

Valve

Union

Coupling

Ball

Valve

Ball

Valve

Inline Pressure

Boosting System

Power

Check

Valve

Water Supply

5 feet or less

Flow

To House

Pressure

Reducing Valve

(Optional)

*It is recommended (where applicable) to install the Inline 400 pump

in PARALLEL with the incoming water supply. This will allow for a“ser-

vice bypass”so that the typical household can still utilize the incoming

water (albeit at a reduced pressure) if maintenance work is required.

This type of installation requires both ball valves and the check valve

be installed as shown above.

Figure 1

Inline 400 Typical Residential Installation:

The Inline Pressure Boosting System is designed to increase a system's usable pressure

whenever water is in use. Shown below is a diagram of the “required” and “recommended”

components of a typical pressure boosting application.

#System Component Description

APressure Tank

A bladder-type pressure tank is required (recommend 2 gallon

size) for proper control of the Inline 400. See "Frequently asked

Questions" section for more detail. It is important that a check

valve NOT be installed between the pump and the pressure tank.

BINLET Pressure Gauge An INLET pressure gauge is recommended for the purpose of

system setup, operation, and troubleshooting.

COUTLET Pressure Gauge An OUTLET pressure gauge is recommended for the purpose of

system setup, operation, and troubleshooting.

DOutlet Pressure Reducing Valve

(PRV)

This Inline 400 will boost a downstream pressure equal to

55 PSI + incoming PSI. If the discharge plumbing, xtures,

and appliances are not rated for these higher pressures, it is

recommended to install a PRV after the pressure tank to limit the

max downstream pressure.

EInlet Pressure Reducing Valve

(PRV)

This Inline 400 will not function if the incoming water pressure

is greater than 40 PSI. If the incoming supply is above 40 PSI, a

PRV may be installed on the inlet.

FOutlet Pressure Relief Valve

It is recommended to install a pressure relief valve in the

discharge plumbing in order to protect the downstream

components from abnormal pressure spikes that may occur in

certain applications. Make certain the valves discharge is directed

towards a drain appropriately sized for the max ow of the pump

system or incoming water supply.

GMounting Clearance

For ease of service, it is recommended to leave a clearance of

20 inches below the pump (for housing removal only). This can

be reduced if the unit is installed with the two plumbing unions

shown above. This would make it easy to remove the entire pump

from the system for servicing.

Inline Pressure Boosting System

Inline 400 Installation Procedure (Plumbing):

1. Disconnect relevant electrical power at the main breaker.

2. Close all water supply valves necessary to turn off the incoming water supply. Carefully

drain the existing plumbing system of all water.

3. Mount the Inline Pressure Boosting System in the desired location using mounting screws

and mounting holes. The mounting screws are not included with the product. The Inline

Pressure Boosting System may be installed in a horizontal or vertical orientation but must

not be inverted or hung from a horizontal surface.

4. Install inlet and outlet plumbing and pressure tank as shown in Figure 1. The inlet and

outlet of the unit is marked with “INLET" and “OUTLET“ respectively. Unions should be

installed on the suction and discharge ends of the pump (use of PTFE thread sealant tape

is recommended over paste, do not overtighten). Internal check valves are provided on

both the suction and the discharge ends of the pump. These valves can help in preventing

backow. If the optional bypass loop is used, a check valve should also be installed

in the bypass (See Fig. 1). Be sure to check all local plumbing codes to ensure that all

requirements pertaining to backow prevention are met.

5. Install a pressure gauge on both the inlet and outlet pipes. These will be required in order to

properly adjust the system as well as aid in system troubleshooting.

6. Install the pressure tank downstream from the pump. The tank should be located within 5'

of the discharge of the pump. There should be no control/check valve between the pressure

tank and the Inline Pressure Boosting System.

7. Install a pressure relief valve downstream of the check valve. The discharge must be

plumbed to a drain rated for maximum pump output at relief pressure settings.

Inline 400 Installation Procedure (Electrical):

1. Employ a licensed electrician to perform the wiring. All wiring must be done in accordance

with applicable national and local electrical codes.

2. Disconnect electrical power at the main breaker.

3. Verify that the dedicated branch circuit for the Inline Pressure Boosting System is equipped

with a 15 amp circuit breaker.

4. Check that the power supply corresponds with the electrical rating of the Inline Pressure

Boosting System being installed. Supply voltage must be +/- 10% of the nameplate voltage.

5. Every installation must be grounded. There must be a reliable ground connection between

the pump and the distribution panel.

6. The Inline Pressure Boosting System comes with all internal connections prewired.

7. Unit should be plugged into an outlet that matches that of the unit purchased.

s WARNING

WARNING

The Inline Pressure Boosting System can develop very high pressure in some situations.

Always install a pressure relief valve able to pass full pump ow at 120 psi (6.9 bar). Install

the pressure relief valve near the pressure tank.

It might be necessary to install a pressure reducing valve to limit the potential boost. Install

the pressure reducing valve after the pressure tank.

Inline Pressure Boosting System

Plumbing Considerations for Priming Purposes:

The Inline 400 needs to be primed with water before it can function properly. There are two internal

non-return (check) valves built into the head of the unit that need to open during priming. This

requires that the priming water has an incoming pressure of 1.5 PSI minimum. This is especially

important if the application involves boosting water out of a shallow cistern. There are two simple

ways to accomplish this in the suction plumbing.

Inline 400 Priming:

Never run the pump dry. Fill the suction pipe, pump housing, and discharge piping completely with

water. A typical installation will be supplied by either a tank or a pressurized water source, creating

what is known as ooded suction condition

With the unit fully plumbed into the system, open the water supply valve and allow pressurized

water to ow through the unit. Place a small bucket under the Inline tank to capture water that is

expelled from the air-bleed during priming. With a small athead screwdriver, slowly open the air

bleed valve (located directly under the outlet) to allow air to exit the internal pump and tank. When

the valve stops sputtering and only a ne stream of water is being expelled, close the air bleed

valve. The unit is now primed and ready for operation.

3’ MIN

ADD WATER FOR PRIMING HERE

SHUT-OFF VALVE

PRIMING TUBE

INLET

OUTLET LINE

OUTLET VALVE

AIR BLEED VALVE (VENT)

Garden Hose Fitting

INLET

OUTLET LINE

OUTLET VALVE

AIR BLEED VALVE (VENT)

PRIMING: 1.5PSI can be achieved on the

inlet by pouring water through a 3’ vertical

water column. Be sure to keep the inlet

valve closed and open the air-bleed valve

until all air is purged from unit.

PRIMING: Adequate inlet pressure/

ow can be achieved on the inlet by

connecting a garden hose to a tting

on the inlet side of the pump. Be sure

to keep the inlet valve closed , turn on

water supply, and open the air-bleed

valve until all air is purged from unit.

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