FRIATEC FRIAMAT Prime Manuale utente
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Update: 01.07.2014
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Operating instructions
Electrofusion units
FRIAMAT®Prime
FRIAMAT®Basic
FRIAMAT
®
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Contents Page
1 Preliminary remarks 6
1.1 Safety instructions and hints 6
1.2 Intended use 6
2 Safety 7
2.1 Functional reliability 7
2.2 The operator’s obligations 7
2.3 Sources of danger 8
2.4 Mains operation 8
2.5 Generator operation 9
2.6 Extension cable 10
2.7 Opening the device 10
2.8 Safety measures at the installation site 10
2.9 Emergency 10
3 Basic information 11
3.1 Layout/parts 11
3.2 Type plate 11
3.3 Reader wand 12
3.4 Barcode scanner 12
3.5 Protective cap for data interface 13
3.6 Temperature probe 13
3.7 Fan functionality 13
3.8 Signalling devices 14
3.9 Technical details 14
3.10 Automatic activation of maintenance interval 16
3.11 Transport/storage/dispatch 16
4 “Fusion” sequence 16
4.1 Siting, connection, and startup 16
4.2 Reading in the barcode 17
4.3 Starting the fusion procedure 18
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Contents Page
5 FRIAMAT Basic 19
5.1 Function keys explained 19
5.2 Display symbols explained 20
5.3 “Basic Settings” menu 20
5.4 “Info” menu 21
5.5 “Emergency Input” menu 21
6 FRIAMAT Prime 22
6.1 Function keys explained 22
6.2 Display layout (main screen) 23
6.3 Function key symbols explained 24
6.4 Function status symbols explained 25
6.5 Main window symbols explained 26
6.6 “Basic Settings” menu 26
6.6.1 Documentation 27
6.6.2 Time 27
6.6.3 Date 27
6.6.4 Language 27
6.6.5 Protocol language 28
6.6.6 Volume 28
6.7 “Emergency Input” menu 28
6.8 “Fusion Sequence” menu 28
6.8.1 Commission number 29
6.8.2 Operator pass 29
6.8.3 Info Text 30
6.8.4 Comment 1 30
6.8.5 Comment 2 30
6.8.6 Subcontractor 31
6.8.7 Traceability 31
6.8.8 Pipe Number 31
6.8.9 Pipe Length 31
6.8.10 GPS Data 31
6.8.11 Seam number 31
6.8.12 Scraper tool 31
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Contents Page
6.9 “Data” menu 32
6.9.1 Transfer 32
6.9.2 PDF 33
6.9.3 CSV 33
6.9.4 Delete 34
6.10 “Info” menu 34
6.11 “Formatting” menu 34
6.12 Fusion options 35
6.12.1 ID Data 35
6.12.1.1 Commission number 35
6.12.1.2 Operator pass 36
6.12.1.3 Serial number 36
6.12.1.4 Seam number 36
6.12.1.5 GPS 1 – 3 37
6.12.2 Traceability Barcodes / Pipe Number / Pipe Length 38
6.12.3 Info Text, Comment 1, Comment 2, Subcontractor 39
6.12.4 Scraper tool 39
6.13 SUPERVISOR 40
6.13.1 Basic Settings 41
6.13.1.1 Documentation 41
6.13.1.2 Time 41
6.13.1.3 Date 41
6.13.1.4 Data Protection 42
6.13.1.5 Maintenance Date 42
6.13.1.6 Mode 42
6.13.1.7 Language 42
6.13.1.8 Emergency Input 42
6.13.1.9 Energy Display 42
6.13.1.10 Volume 42
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Contents Page
6.13.2 Fusion Sequence 43
6.13.2.1 Traceability 43
6.13.2.2 Info Text 43
6.13.2.3 Comment 1 43
6.13.2.4 Comment 2 43
6.13.2.5 Subcontractor 44
6.13.2.6 GPS Data 44
6.13.2.7 Seam number 44
6.13.2.8 Serial number 44
6.13.2.9 Commission number 44
6.13.2.10 Operators pass 44
6.13.2.11 Pipe Prepared? Display 44
6.13.3 Factory Settings 45
6.13.4 PIN 45
6.13.5 Display (Resistance) 46
7 Warranty/maintenance/disposal 46
7.1 Warranty 46
7.2 Maintenance and care 46
7.3 Disposal 47
8 Error messages / warnings / info 48
9 Annex 51
9.1 Recommended accessories (options) 51
9.2 Authorised service stations 51
9.3 Updates to these operating instructions 51
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1 Preliminary remarks
1.1 Safety instructions and hints
In these operating instructions, the following symbols with warnings are used:
Symbol Meaning
WARNING!
Danger to people.
Failure to comply can result in death or serious injury.
CAUTION!
Danger to people.
Failure to comply can result in minor or moderate injury.
NOTE Danger to objects.
Failure to comply can result in objects damage.
INFORMATION Application hints and other useful information.
Failure to comply can not result in personal inury or
objects damage.
1.2 Intended use
FRIAMAT fusion units are designed to apply a maximum fusion voltage of
48 V on the following:
•FRIALEN®safety fittings with HDPE pressure pipes (SDR 17-7),
•derFRIALEN®XL large pipe installations with HDPE pressure pipes
(SDR 17-7), and
•FRIAFIT®sewage fittings with HDPE sewage pipes (SDR 17-33).
FRIAMAT fusion units can also be used on fittings from other manufacturers
when these components bear a 24 digit barcode complying with ISO
13950:2007-03. The power ratings and technical data of both the fittings and
the FRIAMAT fusion unit must be observed (see also Section 3.9 “Technical
data”).
Intended use also includes adherence to:
•alloftheinstructionsintheseoperatinginstructions,
•thegeneralandspecicprocessingspecicationsforelectrofusion
fittings, and
•theapplicableaccidentpreventionregulations,theenvironmental
regulations, the statutory rules, the pertinent safety provisions, and
all standards, laws, and directives applying in the country of use.
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2 Safety
2.1 Functional reliability
FRIAMAT fusion units are state of the art, built in accordance with the require-
ments under ISO 12176-2 and the acknowledged safety standards and fitted
with the required safety devices. Prior to delivery, FRIAMAT fusion units are
tested for correct and safe functioning. Failure to operate or otherwise use the
equipment properly will pose a danger to:
•thehealthoftheoperator,
•theFRIAMATfusionunitorotherpropertyoftheuser,or
•theefciencyofworkwiththeFRIAMATfusionunit.
Safety considerations forbid the following:
•modicationsandchangestotheFRIAMATfusionunitand
•workingwithFRIAMATfusionunitswithbrokenleadseals.Failingto
observe the above makes all warranty claims void.
2.2 The operator’s obligations
Only trained personnel may work with the FRIAMAT fusion unit. In the work
area, the operator is responsible for all third parties. The owner is obliged:
•tomaketheoperatinginstructionsaccessibletotheoperatorand
•toensurethattheseinstructionshavebeenreadandunderstood.
The operating instructions must be kept at all times at the device’s place
of use (ideally in the mesh pocket on the transport box). They must be
accessible to the operator at all times.
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2.3 Sources of danger
WARNING!
Electric shock from live parts! Danger of death!
- Never leave the FRIAMAT fusion unit unattended.
- Immediately replace damaged housings, connecting lines, and extension
cables. Stop using the FRIAMAT fusion unit.
- Before all care and maintenance work, pull out the plug connecting the
equipment.
- Maintenance and repair work must be performed by authorised FRIATEC
service stations only.
- Supply FRIAMAT fusion units only with the operating voltage specified on
the ratings plate.
- Fit a residual current protective device (RCD) when this is prescribed.
- Do not remove or otherwise put safety installations out of operation.
- Immediately eliminate identified defects.
WARNING!
Danger of fire and explosion from highly flammable materials and
potentially explosive atmospheres!
- Keep away from flammable liquids and gases.
- Do not use in potentially explosive atmospheres (e.g. in areas where
flammable gases, solvent vapours, or ignitable dusts can accumulate).
- Never leave the FRIAMAT fusion unit unattended.
2.4 Mains operation
Out of doors (building sites), power outlets must be fitted with residual
current protective devices (RCDs). The regulations governing RCDs must be
observed here.
NOTE
Before commencing fusion, check the input voltage. The FRIAMAT fusion unit
is designed for an input voltage range of 190–250 V!
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2.5 Generator operation
NOTE
Only those generators must be used that have been designed for industrial
use on building sites. The operating instructions for the generator must be
observed!
The use of generators must comply with DVGW work sheet GW308, VDE
0100 Part 728, and the specifications and guidelines applying in the country
of use.
INFORMATION
The rated power output required from the generator depends on the level
needed for the largest fusion fitting, the connection conditions, the ambient
conditions, the generator type, and its control characteristics. Generators from
different series exhibit highly diverse control characteristics. The suitability of
a specific generator, therefore, cannot be safeguarded even when it provides
the required rated power output according to its technical data sheet.
In cases of doubt, e.g. when acquiring new equipment, contact our service
hotline +49 (0)621 486-1533!
Use only those generators that operate with frequencies within 44–66 'Hz.
First start the generator, and let it run for half a minute. If necessary, adjust the
no-load voltage, limiting it to the voltage specified in the technical data. The
generator (mains) fuse must be at least 16 A (slow blow).
NOTE
During fusion, do not operate any other consumer from
the same generator!
On finishing fusion work, first pull out the plug connecting the device to the
generator, and then switch off the generator.
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2.6 Extension cable
When using an extension cable, make sure it has an adequate conductor
cross section:
•2.5mm2up to 50 m in length or
•4mm2up to 100 m in length.
NOTE
Danger of overheating in the extension cable!
The extension cable may be used only when it has been completely unwound and
stretched out.
2.7 Opening the device
WARNING!
Electric shock from live parts! Danger of death!
- Never open the FRIAMAT fusion unit when it is supplied with operating
voltage!
- FRIAMAT fusion units may be opened only by specialised personnel from
an authorised FRIATEC service station!
2.8 Safety measures at the installation site
The connecting and fusion cables must be protected against sharp edges. Do
not expose the FRIAMAT fusion unit to heavy mechanical loads.
FRIAMAT fusion units are splash proof. They may not, however, be immersed
in water.
2.9 Emergency
In emergencies, immediately set the main switch to OFF, and disconnect the
FRIAMAT fusion unit from the voltage supply.
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