Fritsch PULVERISETTE 19 Manuale utente

Read the instrucons prior to performing any task!

Operating instructions

UNIVERSAL CUTTING MILL

PULVERISETTE 19

Valid starting with: 19.3000/00005, 19.3010/00101,

19.3020/00571, 19.3030/00585, 19.3040/00509,

19.3060/00555 - 19.3100/00502, 19.3110/00001,

19.3120/00003, 19.3130/00502, 19.3140/00502,

19.3160/00516

Valid starting with : 19.4000/00001, 19.4020/00003,

19.4040/00005, 19.4060/00006

Translaon of the original operang instrucons

Version 10/2022 Index 006

Fritsch GmbH

Milling and Sizing

Industriestraße 8

55743 Idar-Oberstein, Germany

Telephone: +49 6784 70-0

Email: inf[email protected]

Internet: www.fritsch.de

Cercaons and CE conformity

Cercaon

CE Conformity

Cercaons and CE conformity

Fritsch GmbH has been cered by the SGS-TÜV Saar GmbH.

An audit cered that Fritsch GmbH conforms to the requirements of the DIN EN

ISO 9001:2015.

The enclosed Conformity Declaraon lists the guidelines the FRITSCH instrument

conforms to, to be able to bear the CE mark.

Table of contents

1 Basic structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2Safety informaon and use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1 Requirements for the user. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2 Scope of applicaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2.1 Operang principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Obligaons of the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 Informaon on hazards and symbols used in this manual. . . . . . . . . . . . 11

2.5 Device safety informaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.6 Protecve equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.6.1 Securing the collecng vessel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.6.2 Opening the cung mill without mains connecon. . . . . . . . . . . . . . . 15

2.7 Hazardous points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.8 Electrical safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.8.1 Protecon against restart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.8.2 Overload protecon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2 Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3 Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4 Operang noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.5 Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.6 Protecon class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.7 Current consumpon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.8 Power consumpon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.9 Rotor torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.10 Electrical fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.11 Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.12 Final neness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4Installaon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.3 Seng up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4 Ambient condions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.5 Fastening the Universal Cung Mill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table of contents

4.6 Selecng and converng the funnels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.6.1 Selecng the funnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.6.2 Converng from standard funnel to protected funnel. . . . . . . . . . . . . 22

4.6.3 Converng from protected funnel to standard funnel. . . . . . . . . . . . . 24

4.6.4 Funnel for bulk solids PULVERISETTE 19

large

. . . . . . . . . . . . . . . . . . . . 25

4.7 Electrical connecon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.8 Set-up mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5Inial start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1 Switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.2 Funcon check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.3 Switching o. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.1 Preparing a comminuon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.1.1 Opening the cung mill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.1.2 Inserng / changing the xed knives. . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.1.3 Seng the gap width of the knives. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.1.4 Inserng / changing a rotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.1.5 Inserng / changing a sieve cassee. . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1.6 Closing the cung mill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1.7 Checking if the rotor is turning freely. . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.2 Comminuon procedure with standard funnel. . . . . . . . . . . . . . . . . . . . . 34

6.2.1 Using the plunger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.3 Comminuon procedure with the protected funnel. . . . . . . . . . . . . . . . . 35

6.4 Overload of the cung mill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.5 Sample exhaust system with cyclone separator. . . . . . . . . . . . . . . . . . . . 36

6.5.1 High-performance cyclone separator. . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.5.2 Small volume Cyclone separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.5.3 Connect the switch box of the exhaust system. . . . . . . . . . . . . . . . . . . 42

7 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.1 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.2 Cung chamber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.3 Funnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.3.1 Standard funnel (15). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.3.2 Protected funnel (24). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.3.3 Funnel for bulk solids PULVERISETTE 19

large

. . . . . . . . . . . . . . . . . . . . 45

7.4 Collecng vessel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.5 Cleaning the lter foam mat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Table of contents

7.6 Cleaning the labyrinth seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.7 Cleaning the labyrinth seal in the closing lid. . . . . . . . . . . . . . . . . . . . . . . 48

8 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9 Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.1 Checklist for troubleshoong. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.2 Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

10 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

11 Guarantee terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

12 Exclusion of liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

13 Safety logbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

14 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Basic structure

1 Basic structure

1 Upper part of housing

2 Fixed knife 1

3 Closing lid

4 Fixed knife 2

5Collecng vessel

5a Securing the collecng vessel

6 Safety switch / Safety switch bracket

7U-prole

8 Lower part of housing

9 Sieve cassee

10 Rotor

11 Lock

12 Fixed knife 2

13 Latch clamp

14 Motor cover

15 Standard funnel

Basic structure

15 Standard funnel

14 Motor cover

16 Plunger, standard funnel

17 Venlaon grid

18 External 3-pole connecon

19 USB interface

20 Mains plug

21 Sample pusher

22 Plunger (protected funnel)

23 Funnel lid

24 Protected funnel

25 Control panel

26 Fuse

a Display for speed and me

b Toggle funcon for the display

c Tooling Mode (P19 versions with speeds of 300 - 3000 rpm)

d Start motor

e Main switch with integrated overload protecon

f Increase speed / Extend me

g Decrease speed / Shorten me

h Stop motor

Safety informaon and use

2 Safety informaon and use

2.1 Requirements for the user

This operang manual is intended for persons assigned with operang and mon-

itoring the Fritsch PULVERISETTE 19. The operang manual and especially its

safety instrucons are to be observed by all persons working on or with this

device. In addion, the applicable rules and regulaons for accident prevenon

at the installaon site are to be observed. Always keep the operang manual at

the installaon site of the PULVERISETTE 19.

People with health problems or under the inuence of medicaon, drugs, alcohol

or exhauson must not operate this device.

The PULVERISETTE 19 may only be operated by authorised persons and serviced

or repaired by trained specialists. All commissioning, maintenance and repair

work may only be carried out by technically qualied personnel. Qualied per-

sonnel are persons who, because of their educaon, experience and training as

well as their knowledge of relevant standards, regulaons, accident prevenon

guidelines and operang condions, are authorised by those responsible for the

safety of the machine to carry out the required work and are able to recognize

and avoid possible hazards as dened for skilled workers in IEC 364.

In order to prevent hazards to users, follow the instrucons in this manual.

Malfuncons that impair the safety of persons, the PULVERISETTE 19 or other

material property must be reced immediately. The following informaon

serves both the personal safety of operang personnel as well as the safety

of the products described and any devices connected to them: All maintenance

and repair work may only be performed by technically qualied personnel.

This operang manual is not a complete technical descripon. Only the details

required for operaon and maintaining usability are described.

Fritsch has prepared and reviewed this operang manual with the greatest care.

However, no guarantee is made for its completeness or accuracy.

Subject to technical modicaons.

2.2 Scope of applicaon

NOTICE

This laboratory instrument is designed for an 8-hour shi oper-

aon at 30 % duty cycle and not for connuous operaon.

The duty cycle is dened as the rao of load duraon to run

me. The run me is dened as load duraon plus pause me.

According to DIN EN 60034-1 (VDE 0530, IEC34-1) a connuous

operaon already takes place aer a standardised run me of

10 minutes. At 30 % duty cycle (DC = rao of load duraon to

run me) a load duraon of 3 minutes and a pause me of 7

minutes would be within standard.

If the standardised run me of 10 minutes is exceeded, then,

by denion, there would be a connuous operaon and

disproporonate temperature increases may occur, possibly

involving increased wear.

Safety informaon and use

The Universal Cung Mill can be used for the fast comminuon of so, medium-

hard, brile, tough and brous materials like:

Sheet rubber, plascs, refuse-derived fuel, dry meat, leather, wood, coal, malt,

paper/cardboard, peat, animal feed, pasta, tablets, leaves, pellets, spices, fabric,

straw, maize, bones, roots, tobacco...

2.2.1 Operang principle

The material is fed through a funnel (example in image with standard funnel) into

the cung chamber. There, rotang knives (10) in combinaon with xed knives

(2,4,12) cut the material. The ne ground material falls through a sieve cassee

(9) into the collecng vessel (5).

For ne comminuon, the Fritsch high-performance cyclone separator (oponal

accessory 19.1907.00) can be used for the sample exhauson. For a combinaon

with the PULVERISETTE 19 L, ask Fritsch or your sales partner.

2.3 Obligaons of the operator

Before using the PULVERISETTE 19, this manual is to be carefully read and

understood. The use of the PULVERISETTE 19 requires technical knowledge; only

commercial use is permied.

The operang personnel must be familiar with the content of the operang

manual. For this reason, it is very important that these persons actually receive

the present operang manual. Ensure that the operang manual is always near

the device.

The PULVERISETTE 19 may exclusively be used within the scope of applicaons

set down in this manual and within the framework of guidelines put forth in this

manual. In case of non-compliance or improper use, the customer assumes full

liability for the funconal capability of the PULVERISETTE 19 and for any damage

or injury arising from failure to full this obligaon.

By using the PULVERISETTE 19 the customer agrees with this and recognizes

that defects, malfuncons or errors cannot be completely excluded. To prevent

risk of damage to persons or property or of other direct or indirect damage,

resulng from this or other causes, the customer must implement sucient and

comprehensive safety measures for working with the PULVERISETTE 19.

Neither compliance with this manual nor the condions and methods used

during installaon, operaon, use and maintenance of the PULVERISETTE 19

can be monitored by Fritsch GmbH. Improper execuon of the installaon can

result in property damage and thus endanger persons. Therefore, we assume

Altri manuali per PULVERISETTE 19

Indice

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