Froling SP Dual compact Manuale utente
Operating Instructions
Dual fuel boiler SP Dual compact
Translation of the original German operating instructions for the operator
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
B1500016_en | Edition 13/07/2016
Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
Contents
1 General 5
1.1 SP Dual compact Product Overview 6
2 Safety 8
2.1 Hazard levels of warnings 8
2.2 Pictograms used 9
2.3 General safety information 10
2.4 Permitted uses 10
2.4.1 The Clean Air Act 1993 and Smoke Control Areas 11
2.4.2 Permitted fuels 12
Firewood
12
Wood pellets
12
2.4.3 Fuels permitted under certain conditions 13
Wood briquettes
13
2.4.4 Non-permitted fuels 14
2.5 Qualification of operating staff 14
2.6 Protective equipment for operating staff 14
2.7 Design information 15
2.7.1 Installation and approval of the heating system 15
2.7.2 General information for installation room (boiler room) 15
2.7.3 Requirements for central heating water 16
2.7.4 Notes for using pressure maintenance systems 16
2.7.5 Return lift 17
2.7.6 Combination with storage tank 17
2.7.7 Chimney connection/chimney system 17
2.8 Safety Devices 18
2.9 Residual risks 19
2.10 Emergency procedure 20
2.10.1 Overheating of the system 20
2.10.2 Smell of flue gas 21
2.10.3 Fire in the system 21
3 Operating the system 22
3.1 Assembly and initial startup 22
3.2 Filling the pellet store 23
3.2.1 General advice for working in the store 23
3.3 Heating up the boiler 24
3.3.1 Switching on the power supply 24
3.3.2 Before heating up the boiler 24
Reloading intervals when operating with storage tank
24
Determining the right amount of fuel
24
Fuel table
26
Fill level in boiler
26
Reloading intervals when operating without storage tank or if the storage tank is too small
26
3.3.3 Heating up the boiler 27
3.3.4 Reloading firewood 29
3.3.5 Boiler in combi mode 29
Switching on the boiler
29
Contents
2 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
How combi mode works
30
Switching off the boiler
30
3.3.6 Regulating the boiler 30
3.3.7 Switching off the power supply 31
4 Boiler servicing 32
4.1 General information on servicing 32
4.2 Required tools 33
4.3 Inspection and cleaning 34
4.3.1 Prior to heating up 34
4.3.2 Inspection 34
Checking the system pressure
34
Checking the thermal discharge safety device
35
Checking the safety valve
35
Checking the quick vent valve
36
4.3.3 Cleaning 36
Removing ash
36
Cleaning the combustion grate
37
Empty the ash drawer of the pellet unit
38
4.3.4 Periodic inspection and cleaning 39
Cleaning the carbonisation gas duct
39
Checking the primary air openings
39
Cleaning the flue gas temperature sensor
40
Cleaning the flue gas pipe
41
Checking the draught controller flap
41
Cleaning the induced draught fan
41
Clean the heat exchanger pipes
42
Cleaning the grate and combustion chamber
44
Checking the seal on the doors
45
Positioning the doors
46
4.4 Emissions measurement by chimney sweep or regulatory body 47
4.4.1 Preparing for the measurement 47
4.4.2 Performing the emissions measurement in pellet mode 47
4.4.3 Performing the emissions measurement in firewood mode 48
General information on measurement
48
Create the measurement conditions and perform the measurement
48
5 Troubleshooting 50
5.1 Carbonisation gas duct flap is stiff 50
5.2 General fault with power supply 51
5.2.1 Behaviour of system after a power failure 51
5.3 Excessive temperature 51
5.4 Faults with fault message - key control 52
5.4.1 Troubleshooting 52
Procedure for fault messages
52
5.5 Faults with fault message - touch control 53
5.5.1 Troubleshooting 53
Procedure for fault messages
53
5.6 Acknowledging a fault message 54
6 Appendix 55
6.1 Addresses 55
Contents
Operating Instructions SP Dual compact | B1500016_en 3
6.1.1 Address of manufacturer 55
6.1.2 Address of the installer 55
Contents
4 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
1 General
Thank you for choosing a quality product from Froling. The product features a state-of-
the-art design and conforms to all currently applicable standards and testing
guidelines.
Please read and observe the documentation provided and always keep it close to the
system for reference. Observing the requirements and safety information in the
documentation makes a significant contribution to safe, appropriate, environmentally
friendly and economical operation of the system.
The constant further development of our products means that there may be minor
differences from the pictures and content. If you discover any errors, please let us
know: [email protected].
Subject to technical change.
Warranty and Guarantee Conditions
Our sale and delivery conditions will be applicable. These conditions have been made
available to customers, and customers have been made aware of them at the time of
order completion.
You can also find the guarantee conditions on the enclosed guarantee certificate.
General 1
Operating Instructions SP Dual compact | B1500016_en 5
1.1 SP Dual compact Product Overview
1Firewood boiler insulated door
1.1 Maintenance overview for firewood boiler
2Firewood boiler fuel loading door
3Firewood boiler combustion chamber door with inspection glass
4Pellet unit insulating door
5Pellet unit ash drawer
6Lambdatronic SP 3200 boiler controller
7Control opening for inspecting the automatic quick vent valve
8Pellet unit insulating cover
9Lever of the heat exchanger cleaner (WOS system)
10 Heat exchanger cover: Maintenance opening for cleaning the WOS system and heat
exchanger
11 Main switch
12 Service port
13 STL high-limit thermostat
14 Back insulating cover of firewood boiler
1General
SP Dual compact Product Overview
6 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
6.1 Visual display showing operating statuses and parameters
6.2 Status LED to display the operating status:
- GREEN constant: AUTOMATIC MODE ACTIVE / ON
- GREEN flashing: AUTOMATIC MODE DEACTIVATED / OFF
- ORANGE flashing: WARNING
- RED flashing: ERROR or ALARM
6.3 Navigation keys to move around in the menus and to change the parameter values
6.4 Function keys to call up individual boiler functions directly
NOTICE! For key layout see controller operating instructions
6.1 Large touchscreen showing operating statuses and parameters
6.2 Status LED to display the operating status:
- GREEN constant: AUTOMATIC MODE ACTIVE / ON
- GREEN flashing: AUTOMATIC MODE DEACTIVATED / OFF
- ORANGE flashing: WARNING
- RED flashing: ERROR or ALARM
6.3 Brightness sensor for automatically adjusting the brightness of the display
6.4 USB port for connecting a USB stick for software updates
key control
Touch control table
General 1
SP Dual compact Product Overview
Operating Instructions SP Dual compact | B1500016_en 7
2 Safety
2.1 Hazard levels of warnings
This documentation uses warnings with the following hazard levels to indicate direct
hazards and important safety instructions:
DANGER
The dangerous situation is imminent and if measures are not observed it will lead
to serious injury or death. You must follow the instructions!
WARNING
The dangerous situation may occur and if measures are not observed it will lead
to serious injury or death. Work with extreme care.
CAUTION
The dangerous situation may occur and if measures are not observed it will lead
to minor injuries or damage to property.
2Safety
Hazard levels of warnings
8 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
2.2 Pictograms used
The following symbols are used in the documentation and/or on the boiler to show
what is required and forbidden and to give warnings.
In accordance with the Machinery Directive, signs fitted directly within the danger area
of the boiler indicate immediate hazards or safety procedures. These stickers must not
be removed or covered.
Refer to the operating
instructions
Wear safety shoes
Wear protective gloves Turn off the main switch
Keep the doors closed Wear a dust mask
Work under the supervision of a
second person
Lock
Unauthorised access prohibited No fire, open flames or smoking
Warning - hot surface Warning - hazardous electrical
voltage
Warning - hazardous or irritant
materials
Warning - automatic boiler
startup
Warning of injury to fingers or
hands, automatic fan
Warning of injury to fingers or
hands, automatic screw
Warning of injury to fingers or
hands, gear/chain drive
Warning of injury to fingers or
hands, cutting edge
Hand injury warning Warning of injury from being
pulled into rotating shafts
Increased CO concentration
warning
Slipping hazard warning
Safety 2
Pictograms used
Operating Instructions SP Dual compact | B1500016_en 9
2.3 General safety information
DANGER
If the device is used incorrectly:
Incorrect use of the system can cause severe injury and damage.
When operating the system:
❒ Observe the instructions and information in the manuals.
❒ Observe the details on procedures for operation, maintenance and cleaning,
as well as troubleshooting in the individual manuals.
❒ Any work above and beyond this should be carried out by authorised heating
engineers or by Froling customer services.
WARNING
External influences:
Negative external influences, such as insufficient combustion air or non-standard
fuel, can cause serious faults in combustion (e.g. spontaneous combustion of
carbonisation gases or flash fires) which can in turn cause serious accidents!
When operating the boiler, please note the following:
❒ Instructions and information regarding versions and minimum values, as well
as standards and guidelines for heating components in the instructions must
be observed.
WARNING
Severe injuries and damage can be caused by an inadequate flue gas system.
Problems with the flue gas system, such as poor cleaning of the flue pipe or
insufficient chimney draught, can cause serious faults in combustion (such as
spontaneous combustion of carbonisation gases or flash fires).
Take the following precautions:
❒ Optimum boiler performance can only be guaranteed if the flue gas system is
functioning correctly.
2.4 Permitted uses
The Froling Dual fuel boiler SP Dual compact is designed solely for heating domestic
water. Only use fuels specified in the "Permitted fuels" section.
⇨ See "Permitted fuels" [page 12]
2Safety
General safety information
10 Fröling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
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