FScurtis Nx Series Manuale utente

CAP 837 Service Manual
October 2017
Rev. D
Nx Series
iCommand – Touch Controller
Service Manual
WARNING
Personal injury and/or equipment damage will be result by failing to pay attention to the vital safety information and
instructions in this manual. Carefully read, understand, and retain all safety information and instructions before operating this
compressor.


1
FSCurtis ICommand-Touch
V1.15
01.08.2016
Operating instructions
FSCurtis ICommand- Touch
Software version V1.15
Last updated 16/12/2015
Document date 18/01/2016
Article number CAP837
Note:
All information rovided is u to date with the current develo ment level. Changes may be made at
any time without rior notification. We acce t no liability for rinting mistakes. This document
re laces all older versions.

2
FSCurtis ICommand-Touch
V1.15
01.08.2016
Contents
1
Safety notices ............................................................................................................ 5
2
Controller ................................................................................................................... 6
2.1
Standard function ............................................................................................... 6
2.2
Special versions ................................................................................................. 7
2.3
Circuit diagram ................................................................................................... 7
2.4
Interfaces ........................................................................................................... 9
2.5
MK200 modules – assignment ......................................................................... 10
3
Using the control system.......................................................................................... 12
3.1
Display structure .............................................................................................. 13
3.2
Messages ........................................................................................................ 16
3.3
Entering a code ................................................................................................ 17
3.3.1
Accessing the menu system ......................................................................... 19
3.3.2
Additional screenshot generation function .................................................... 19
3.3.3
Commissioning functions ............................................................................. 19
3.3.4
Reset functions ............................................................................................ 20
3.3.5
OEM functions ............................................................................................. 20
3.4
Inputting parameters ........................................................................................ 20
3.5
Software update ............................................................................................... 22
4
Menu system ........................................................................................................... 23
4.1
Control Menu ................................................................................................... 23
4.2
Operating Parameters menu ............................................................................ 25
4.3
Maintenance/counter menu .............................................................................. 27
4.3.1
Maintenance intervals .................................................................................. 27
4.3.2
Counter menu .............................................................................................. 28
4.4
Timer menu ...................................................................................................... 29
4.4.1
Date/Time .................................................................................................... 29
4.4.2
Compressor switching times ........................................................................ 29
4.4.3
Compressor pressure times ......................................................................... 31
4.4.4
Digital outputs switching times ..................................................................... 32
4.5
Display parameters menu ................................................................................ 33
4.5.1
Units / Offset ................................................................................................ 34
4.5.2
Texts ............................................................................................................ 35
4.5.3
Diagrams ..................................................................................................... 36
4.5.4
Screen saver ................................................................................................ 37
4.5.5
Lock screen.................................................................................................. 38
4.6
Configuration ................................................................................................... 39
4.6.1
Communications .......................................................................................... 39
4.6.2
MK200 modules ........................................................................................... 40
4.6.3
Inputs/outputs .............................................................................................. 41
4.6.4
Heating / ventilation ...................................................................................... 45
4.6.5
System type ................................................................................................. 48

FSCurtis ICommand-Touch
V1.15
01.08.2016
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4.6.6
Frequency converters .................................................................................. 49
4.6.7
Service code ................................................................................................ 51
4.7
Factory settings................................................................................................ 51
4.8
Fault memory ................................................................................................... 54
4.9
Diagnosis ......................................................................................................... 55
4.10
Basic load cycle ............................................................................................... 56
4.10.1
Basic load cycle settings .......................................................................... 56
4.10.2
Basic load cycle control ............................................................................ 58
4.10.3
Basic load cycle priorities ......................................................................... 60
4.10.4
Basic load cycle switching times............................................................... 60
4.10.5
Basic load cycle pressure times ............................................................... 61
4.10.6
Times for basic load cycle priorities .......................................................... 61
4.10.7
Basic load cycle compressors .................................................................. 62
4.11
SD card ............................................................................................................ 63
4.11.1
Saving parameters ................................................................................... 63
4.11.2
Loading parameters ................................................................................. 63
4.11.3
Starting/stopping data logging .................................................................. 64
5
Messages ................................................................................................................ 65
5.1
Warning and maintenance messages .............................................................. 65
5.2
Fault messages ............................................................................................... 68
6
Version history of document ............................................................................ 74

FSCurtis ICommand-Touch
V1.15
01.08.2016
4
List of illustrations
Figure 1 FSCurtis ICommand-Touch. The actual design of the membrane keyboard may
vary from the one shown in this figure ............................................................................... 6
Figure 2 Rear view of control system (terminal assignment) ............................................. 7
Figure 3 ICommand-Touch welcome screen................................................................... 12
Figure 4 Base screen display . (Note For the purpose of illustration, this display contains
a combination of symbols which is not possible in a real system.) ................................... 13
Figure 5 Graphical representation of temperature progression T1. ................................. 16
Figure 6 Popup messages in the base screen display .................................................... 16
Figure 7 Entering a code ................................................................................................ 17
Figure 8 Example of a menu. All the parameters displayed here can also be changed. . 20
Figure 9 Number pad for entering numerical parameters ............................................... 21
Figure 10 Compressor switching times. Start screen. ..................................................... 30
Figure 11 Programming for channel 1. ............................................................................ 30
Figure 12 Compressor pressure times. Start screen. ...................................................... 31
Figure 13 Programming for channel 1. ............................................................................ 32
Figure 14 Four different time frames can be saved. ........................................................ 32
Figure 15 Overview of channels in time frame 1. Channel 1 is active at present ............. 33
Figure 16 Programming of channel 1 in time frame 1. ..................................................... 33
Figure 17 Message memory for faults, messages and maintenance ............................... 54
Figure 18 Diagnosis page for the ICommand-Touch ....................................................... 55
Figure 19 Timer for changing over priorities for basic load cycle ..................................... 61
Figure 20 Page 1 of channel settings for times for basic load cycle priorities .................. 61
Figure 21 Page 2 of channel settings for times for basic load cycle priorities .................. 62

FSCurtis ICommand-Touch
V1.15
01.08.2016
5
1
Safety notices
The FSCurtis ICommand-Touch is equipped with a color graphic display with a touch
screen.
BEFORE BRINGING THE CONTROL SYSTEM INTO OPERATION, YOU MUST READ
THE FOLLOWING OPERATING INSTRUCTIONS!
1.
Only trained specialist staff is permitted to bring the control system into
operation, undertake parameter settings and maintain it. This applies when
changing batteries in particular.
2.
Environmental conditions for storage
Ambient temperature range (storage) -25 to 75°C
Humidity (storage) max. 90%; non-condensing
3.
Environmental conditions during operation
Ambient temperature range (operation) -5 to 55°C
Humidity (during operation) max. 90%; non-condensing
4.
FSCurtis retains the right to make changes, additions or improvements to
this product (hardware and software). This does not imply any duty to update
any devices already supplied.
5.
Display the life expectancy of the display is strongly dependent on the
environmental conditions. Protect the control system against direct sunlight and
high temperatures so that you can benefit from the high quality of the display for as
long as possible!

FSCurtis ICommand-Touch
V1.15
01.08.2016
6
2
Control System Use and Connection
2.1
Standard function
Figure 1: FSCurtis ICommand-Touch. The actual design of the membrane keyboard may vary from the
one
shown in this figure.
The ICommand-Touch is an intelligent compressor control system which can be
extended.
It can be used for oil-lubricated screw compressors with a fixed speed and for converter
machines. Lento (oil-free) compressors can also be controlled with an extra module which
extends the input / output level.
The ICT also has a basic load cycle function to ensure equal utilization in up to five
compressors at the same time (ICT as basic load cycle master with up to 4 basic load
cycle slaves).
All settings can be made via the graphic interface in the code-protected menu system.
The base screen display provides a quick overview of the system type and status at all
times.
Extra information such as progression charts and compilations of all pressure and
temperature values can be quickly accessed by simply tapping on them.
Replacement battery p/n: F1481503

FSCurtis ICommand-Touch
V1.15
01.08.2016
7
2.2
Special versions
There are two special versions of the software with slight deviations from the standard
process. More information is available from FSCurtis on request.
2.3
Circuit diagram
Figure 2: Rear view of control system (terminal assignment).
Pin Designation Function Plug / grid
1
PE Functional earth (EMC) Phoenix
MINI-COMBICON
Grid 3.81 mm,
3-pin
4
0V AC Control system supply
5
18V AC .. 24V AC
6
Relay output A1 – 7
COM
Shared connection for
terminals 7 to 12
Phoenix
COMBICON
MSTBA
Grid 5.0 mm
7-pin
7
Relay output A 1 Mains contactor (fixed)
8
Relay output A 2 Star contactor (freely
programmable for FC)

FSCurtis ICommand-Touch
V1.15
01.08.2016
8
9
Relay output A 3 Delta contactor (freely
programmable for FC)
10 Relay output A 4 Solenoid valve (with varistor, fixed)
11 Relay output A 5 Heating
12 Relay output A 6 Condensate valve (with varistor)
13 Relay output A 7
Normally closed
contact
General fault Phoenix
COMBICON
MSTBA
Grid 5.0 mm
3-pin
14 Relay output A 7
Common
15 Relay output A 7
Normally open contact
16 PE Screen connection Phoenix
MINI-COMBICON
Grid 3.81 mm,
6-pin
17 GND Ground for analogue inputs
AE 2 and AE 3
18 Analogue input AE 3 PT1000 (compressor temp.)
19 Analogue input AE 2 PT1000 (oil temperature)
20 Analogue input AE 1 4 – 20 mA (mains pressure)
21 24V DC Transmitter voltage for AE 1
22 Dig. input E 8 Basic load cycle loaded / idling Phoenix
MINI-COMBICON
Grid 3.81 mm,
10-pin
23 Dig. input E 7 Remote On/Off or basic load cycle
OK
24 Dig. input E 6 Emergency stop
(fixed)
25 Dig. input E 5 Speed limit
26 Dig. input E 4 Direction of rotation
27 Dig. input E 3 Overpressure
28 Dig. input E 2 (PTC) Overcurrent
29 Dig. input E 1 (PTC) Motor temperature
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