Future Design MCT-CM Manuale utente

MCT-CM User Manual

MCT-CM User Manual Rev C

August 2022 (V1.2eCM30/V1.3eCM22)

Supersedes: May 2021

Safety Information in this Manual

Notes, cautions and warnings appear throughout this book to draw your attention to important operational and

safety information

A “NOTE” marks a short message to alert you to an important detail.

A “CAUTION” appears with information that is important for protecting your equipment and insuring

performance.

A “WARNING” appears with information that is important for protecting you, others and equipment from

damage. Pay very close attention to all warnings that apply to your application.

This symbol (an exclamation point in a triangle) precedes a general CAUTION or WARNING

statement.

This symbol (a lightning bolt in a lightning bolt in a triangle) precedes an electric shock hazard

CAUTION or WARNING safety statement.

Technical Assistance

If you encounter a problem with your MCT controller, review all of your configuration information to verify that

your selections are consistent with your application: inputs; outputs; alarms; limits; etc. If the problem persists

after checking the above, you can get technical assistance by dialing +1 (866) 342-5332 or by faxing your

request to +1 (866) 332-8014, Monday thru Friday, 8:00 a.m. to 5:00 p.m. Eastern Standard Time. You can

also email your request to support@futuredesigncontrols.com.

An applications engineer will discuss your application with you.

Please have the following information available:

• Complete Model #’s and/or Serial #’s for Component(s) in Question

• Complete Software Version #’s

• All Configuration Information

• All User Manuals

Warranty and return information are on the back cover of this manual.

Comments

Your comments or suggestions on this manual are welcome. Please send them to:

Future Design Controls, P.O. Box 1196, Bridgeview, Illinois, 60455

Telephone: +1 (888) 751-5444; fax: +1 (888) 307-8014

csr@futuredesigncontrols.com

(http://www.futuredesigncontrols.com/MCT.htm).

 MCT-CM
 

 
1What is the MCT-CM? ..................................................................................................8 
1 Features............................................................................................................................... 8 
2Installation..................................................................................................................10
1 Enclosure Guidelines.......................................................................................................... 10 
1.1 Locating the MCT Touch Screen Interface.....................................................................................10 
2 Environmental Considerations............................................................................................ 11 
3 Mounting Dimensions......................................................................................................... 11 
3.1 MCT 4.3” Touch Screen Interface ..................................................................................................12 
3.2 MCT 7” Touch Screen Interface .....................................................................................................13 
3.3 MCT Process Loop Controls ..........................................................................................................14 
3.4 MCT Process Monitor Modules......................................................................................................14 
3.5 MCT Control Module ......................................................................................................................15 
3.5.1 Installing the FC6A-SIF52 Dual RS232/485 Serial Communication Card...............................................16 
3.5.2 Installing the Control Module in an Enclosure.........................................................................................17 
3.6 MCT Analog and Digital I/O Cards.................................................................................................18 
3.6.1 Analog I/O Card......................................................................................................................................18 
3.6.2 Digital Input Card....................................................................................................................................18 
3.6.3 Digital Output Card.................................................................................................................................19 
3.7 Optional Communications Module for Barcode Reader and/or Remote Display...........................19 
4 Control Module Assembly Example.................................................................................... 21 
5 US2000B Communication Module Option .......................................................................... 22 
5.1 US2000B Configuration Settings....................................................................................................23 
3Wiring..........................................................................................................................25 
1 Power Requirements.......................................................................................................... 25 
1.1 Installing the Power-On Delay Relay..............................................................................................26 
2 Grounding Requirements.................................................................................................... 27 
2.1 Special Considerations for Low Voltage System Grounding..........................................................27 
3 Connecting to the MCT Interface........................................................................................ 28 
3.1 Serial Communications to Control Module.....................................................................................29 
3.1.1 FC6A-SIF52 Communication Card to HMI .............................................................................................29 
3.1.2 US2000B Communication Module to HMI..............................................................................................29 
3.2 User Serial Communications..........................................................................................................30 
4 Connecting to the MCT Process Loop Controls.................................................................. 32 
4.1 Communication Wiring ...................................................................................................................32 
4.1.1 FC6A-SIF52 Communication Card to Loop Controls..............................................................................32 
4.1.2 US2000B Communication Module to Loop Controls ..............................................................................33 
4.2 Assigning the Proper Communications Settings ............................................................................33 
5 Connecting to the MCT Process Monitor Modules.............................................................. 35 
5.1 Thermocouple Module (IO-8TCS) Input Wiring..............................................................................36 
5.2 Current (IO-8AIIS) and Voltage (IO-8AIVS) Module Input Wiring..................................................36 
5.3 RTD Module (IO-6RTD) Input Wiring .............................................................................................38 
6 Connecting to the MCT Control Module.............................................................................. 39 
6.1 Main CPU Wiring............................................................................................................................40 
6.2 Optional Remote Display Wiring.....................................................................................................41 
6.3 Optional Barcode Scanner Wiring..................................................................................................41 
6.4 Optional Digital Input Expansion Card Wiring................................................................................43 
6.5 Optional Digital Output Expansion Card Wiring .............................................................................44 
6.6 Optional Analog I/O Expansion Card Wiring ..................................................................................46 
4Configuring the MCT-CM...........................................................................................47 
1 IO Settings ......................................................................................................................... 49 
1.1 Setting the Number of Control Loops.............................................................................................49 
1.2 Setting the Number of Monitor Points ............................................................................................50 

 MCT-CM
 

 
1.3 Setting the Number of System Events...........................................................................................50 
1.4 Setting the Number of Loop/Monitor Alarms..................................................................................50 
1.4.1 Protected Loop/Monitor Alarms Example ...............................................................................................50 
1.5 Setting the Number of Digital Inputs ..............................................................................................51 
1.5.1 Protected Digital Input Example .............................................................................................................51 
1.6 Setting the Number of Digital Outputs ...........................................................................................51 
1.6.1 Protected Digital Output Example...........................................................................................................52 
1.7 Setting the Number of Analog Inputs.............................................................................................52 
1.7.1 Protected Analog Input Example ............................................................................................................52 
1.8 Setting the Number of Analog Outputs..........................................................................................53 
1.8.1 Protected Analog Output Example .........................................................................................................53 
1.9 Auto-Online Enable/Disable...........................................................................................................53 
2 Loop Setup..........................................................................................................................54 
2.1 Loop Settings .................................................................................................................................55 
2.2 Loop Options..................................................................................................................................56 
2.2.1 Loop Permissives ...................................................................................................................................56 
2.2.2 Cascade Control Mode Settings.............................................................................................................57 
3 Monitor Setup......................................................................................................................59 
3.1 Monitor Point Settings....................................................................................................................60 
3.1.1 Important Settings for Using Loop Input 2 as Monitor Points..................................................................61 
3.2 Monitor Card Configuration............................................................................................................62 
4 Event Setup ........................................................................................................................63 
5 Defrost Setup......................................................................................................................64 
5.1 Setting the Defrost Enable Outputs ...............................................................................................66 
5.2 Setting Defrost/PreCool Output Defeats........................................................................................66 
6 Redundancy Setup..............................................................................................................67 
6.1 Setting the System 1/2 Alarm Inputs..............................................................................................68 
6.2 Setting the Redundancy Enable Outputs.......................................................................................68 
7 Functions ............................................................................................................................69 
8 Startup View........................................................................................................................73 
9 Digital IO/Event Tagnames..................................................................................................73 
9.1 Digital Input Names........................................................................................................................74 
9.2 Digital Output Names.....................................................................................................................74 
9.3 System Event Names.....................................................................................................................74 
10 Custom Name\Address.......................................................................................................75 
5Basic Operation......................................................................................................... 76 
1 OEM Configuration Options.................................................................................................76 
1.1 OEM Control Loop Configuration Options .....................................................................................76 
2 Touch Screen Interface.......................................................................................................77 
3 Menu Navigation.................................................................................................................78 
3.1 Home Menu....................................................................................................................................79 
3.1.1 Text Based Home Menu.........................................................................................................................79 
3.1.2 Icon/Slide Page Based Home Menu.......................................................................................................80 
3.2 Device Settings Menu....................................................................................................................81 
3.2.1 Text Based System Setup Menu ............................................................................................................81 
3.2.2 Icon/Slide Page Based Device Settings Menu........................................................................................82 
3.3 Offline Menu...................................................................................................................................83 
3.3.1 Text Based Offline Setup Menu..............................................................................................................83 
3.3.2 Icon/Slide Page Based Offline Menu......................................................................................................84 
3.4 Data Menu......................................................................................................................................85 
3.4.1 Text Based Data Logging Menu.............................................................................................................85 
3.4.2 Icon/Slide Page Based Log Menu...........................................................................................................86 
4 Notifications ........................................................................................................................87 
5 Control Loops (Single Set point Operation).........................................................................88 
5.1 Loop View ......................................................................................................................................88 
5.1.1 Historical Minimum and Maximum..........................................................................................................89 

 MCT-CM
 

 
5.1.2 Manual Operation...................................................................................................................................89 
5.1.3 Program Operation.................................................................................................................................90 
5.2 Overview Screen ............................................................................................................................90 
5.3 Alarm Set Points.............................................................................................................................91 
6 Process Monitoring............................................................................................................. 92 
6.1 Charts.............................................................................................................................................92 
6.1.1 Chart Setup ............................................................................................................................................92 
6.2 Digital IO Monitor............................................................................................................................94 
7 System Alarms................................................................................................................... 94 
7.1 Alarm Monitor .................................................................................................................................94 
7.2 Alarm File........................................................................................................................................95 
6Automatic Ramp/Soak Program Operation .............................................................96
1 Entering a Ramp/Soak Program......................................................................................... 97 
1.1 Entering Step Time and Set Points ................................................................................................98 
1.2 Setting Step and Soak Events........................................................................................................99 
1.3 Setting Wait Conditions ................................................................................................................100 
1.3.1 Delta Control Setting ............................................................................................................................101 
1.4 Setting Jump Steps ......................................................................................................................103 
1.5 Setting Program Auto Start...........................................................................................................104 
1.6 Setting Guaranteed Soak Limits...................................................................................................105 
2 Starting an Automatic Ramp/Soak Program ..................................................................... 105 
2.1 Hold/Resume Ramp/Soak Program Operation ............................................................................107 
2.2 Adjusting Step Time .....................................................................................................................107 
2.3 Advance Previous/Next Step........................................................................................................107 
3 Monitoring Automated Ramp/Soak Program Operation.................................................... 108 
4 Common Questions About Ramp/Soak Program Operation............................................. 109 
7Security.....................................................................................................................110 
1 Adding Users.................................................................................................................... 111 
2 Viewing Users .................................................................................................................. 111 
2.1 New Password Entry ....................................................................................................................111 
3 Setting User Access......................................................................................................... 112 
3.1 Security System User Access ......................................................................................................112 
4 Setting Security Options................................................................................................... 114 
5 Audit Trail......................................................................................................................... 115 
8Data Logging............................................................................................................116 
1 Selecting Points for Logging............................................................................................. 117 
2 Starting/Stopping Data Logging........................................................................................ 117 
2.1 Calculating Log File Size..............................................................................................................119 
3 Reviewing Historical Data................................................................................................. 119 
3.1 History Plot Setup.........................................................................................................................119 
3.2 Plotting Historical Data .................................................................................................................120 
4 USB File Transfer............................................................................................................. 122 
4.1 Recommended File Maintenance.................................................................................................123 
5 FTP/FileWeb/DataWeb Interface...................................................................................... 124 
5.1 More About FTP, FileWeb and DataWeb Interfaces....................................................................126 
5.2 FileWeb/DataWeb Server Components and Requirements.........................................................128 
6 FDCUtil.com Web site for FTP, FileWeb and DataWeb Testing........................................ 128 
7 Annotation........................................................................................................................ 134 
8 Add\View Digital Signatures ............................................................................................. 135 
9Device Settings ........................................................................................................136 

 MCT-CM
 

 
1 Defrost ..............................................................................................................................137 
1.1 Defrost Description of Operation..................................................................................................138 
2 Redundancy......................................................................................................................138 
2.1 Concurrent Redundancy Switching..............................................................................................141 
2.2 Alternating Redundancy Switching ..............................................................................................141 
2.3 Equal Run Time Switching...........................................................................................................141 
2.3.1 Before Defrost Switching......................................................................................................................141 
2.3.2 After Defrost Switching.........................................................................................................................142 
2.3.3 Low Rise Backup Defrost Switching.....................................................................................................142 
2.4 System 1/2 Failure.......................................................................................................................142 
3 Alarms...............................................................................................................................143 
3.1 Set Points and Alarm Message....................................................................................................144 
3.2 Output Defeat...............................................................................................................................146 
4 Limits ................................................................................................................................146 
5 Event Names.....................................................................................................................147 
6 Navigation.........................................................................................................................147 
7 Recovery...........................................................................................................................148 
8 Communication Settings ...................................................................................................149 
8.1 Ethernet Settings..........................................................................................................................150 
9 Barcode Scanner ..............................................................................................................151 
9.1 Barcode Reader Communication Settings...................................................................................152 
9.1.1 Setting up the Unitech MS-120-2 Barcode Scanner.............................................................................152 
9.2 Important Notes on Barcode Reader Use....................................................................................153 
9.2.1 Using the Barcode Reader to Start an Automatic Ramp/Soak Program...............................................153 
9.2.2 Using the Barcode Reader to Annotate a Data Log File.......................................................................153 
10 Email.................................................................................................................................153 
10.1 Email Address Entry.....................................................................................................................154 
10.2 Email Addresses ..........................................................................................................................154 
10.3 Email Settings ..............................................................................................................................154 
10.4 Email Message.............................................................................................................................156 
11 Tuning...............................................................................................................................156 
11.1 Heat/Cool (Bimodal) Control........................................................................................................157 
Offline....................................................................................................................... 158
1 Service..............................................................................................................................159 
1.1 Service Options............................................................................................................................160 
2 Degrees C/F Units Selection.............................................................................................161 
3 Clock Settings...................................................................................................................161 
3.1 Time Options................................................................................................................................162 
3.1.1 Local Time Server Settings...................................................................................................................162 
3.2 Daylight Savings ..........................................................................................................................162 
4 Language..........................................................................................................................163 
5 Analog Inputs....................................................................................................................164 
5.1 Remote Set Point Operation........................................................................................................165 
6 Analog Outputs .................................................................................................................165 
6.1 Retransmitting Loop Percentage of Output .................................................................................166 
7 Digital Inputs.....................................................................................................................167 
7.1 Digital Input Defeat.......................................................................................................................170 
8 Digital Outputs...................................................................................................................170 
9 Digital Input Monitor ..........................................................................................................174 
10 Digital Output Force....................................................................................................174 
11 Monitor Offset Calibration............................................................................................175 
12 Display Settings ..........................................................................................................175 
12.1Calibrate Touch............................................................................................................................176 
12.2Backlight Settings.........................................................................................................................177 

 MCT-CM
 
7 
 
10.13 Configuration.............................................................................................................. 178 
10.13.1Cloud Server Settings...................................................................................................................181 
10.13.2Importing an OEM Default Configuration .....................................................................................182 
10.14 About MCT................................................................................................................. 183 
10.15 Exit Application........................................................................................................... 183 
11 Communications......................................................................................................184 
11.1 Ethernet Communications ................................................................................................ 184 
11.1.1 Guide to Smart Networking Practices ..........................................................................................184 
11.1.1.1 The MCT and Network Security............................................................................................................185 
11.1.2 Using the Web Server ..................................................................................................................186 
11.1.3 Using the VNC Server ..................................................................................................................188 
11.1.3.1 Recommended VNC Viewer Settings (PC/MAC)..................................................................................188 
11.1.3.2 Recommended VNC Viewer Settings for Tablets.................................................................................190 
11.1.3.3 Accessing the MCT through a VNC Viewer..........................................................................................191 
11.1.4 Using Modbus TCP/IP Communications......................................................................................193 
11.2 Serial Communications Option......................................................................................... 194 
12 Alarm Codes and Troubleshooting ........................................................................195 
Appendix..........................................................................................................................197 
A.1 Modbus Communications................................................................................................. 197 
A.1.1 Supported Function Codes...........................................................................................................197 
A.1.2 MCT Data Registers.....................................................................................................................198 
A.1.2.1 Control Registers..................................................................................................................199 
A.1.2.2 Automatic Program Registers..............................................................................................215 
A.1.2.3 Starting an Automatic Program............................................................................................222 
A.2 FTP, FileWeb, DataWeb Requirements/Installation.......................................................... 223 
A.2.1 Introduction...................................................................................................................................223 
A.2.2 System Overview..........................................................................................................................223 
A.2.3 System Requirements ..................................................................................................................223 
A.2.4 FDC Cloud “Server” Services .......................................................................................................223 
A.3 Touch Screen Interface Specifications.............................................................................. 224 
A.4 Control Module Specifications .......................................................................................... 227 
A.5 Power Supply Specifications ............................................................................................ 238 
A.6 Power-On Delay Relay Specifications .............................................................................. 240 
A.7 Ordering Specifications .................................................................................................... 242 
A.8 Support and Warranty Information.................................................................................... 245 
 
 
 

MCT-CM

1 What is the MCT-CM?

The MCT system combines all of the features of typical loop controllers, video/chart recorders and data logging

system into a single/intuitive display device. Email (supporting SSL/TLS), SMS (text messaging), FTP,

FileWeb, DataWeb (file transfer protocols for automated data backup and web database interface) and remote

viewing/control (via Web server/VNC server) are standard with the MCT and can be accessed via LAN/WAN

using a PC, tablet or smart phone device.

Future Design Controls’ “MCT” is offered in either a 4.3”or 7” color touch screen interface with standard “Smart

Device” user interface features for multi-loop OEM control applications (up to 10 loops). All loop configuration

and runtime user access are configurable at the device with no PC software required. OEM’s have the ability

to configure runtime features (screen availability, menus, language, etc...) to easily customize the system for

their requirements. These configurations can be imported/exported to any other MCT device for setup within

minutes by the touch of a button.

In addition to a maximum of ten loops of control, the MCT-CM can also provide up to an additional 15 inputs for

process monitoring for a total of 25 process inputs. The system is provided with eight digital inputs and 8 digital

outputs standard. The MCT-CM can be expanded to a total of 16 digital inputs and 32 digital outputs. The

MCT-CM also provides the capability of accepting analog inputs for remote set point control and providing

analog outputs capable of retransmitting system variables (PV, SP or %Out) to other devices such as a chart

recorder. The 0-10Vdc or 4-20mA user selectable signals are provided through the addition of optional analog

expander cards.

Individual process controls, one for each loop in the system, provide reliable, consistent and accurate control

by distributing the process control requirements of the system among multiple processors. Each loop control

provides full auto tune functionality with high resolution, universal process inputs. When coupled with the built-

in ramping programmer, it allows for automatic, timed control of all processes and outputs of the system.

1.1 Features

The MCT digital inputs can be configured as alarm inputs with adjustable delay timers, as control inputs for

controlling automatic program operation or for direct control of the system’s digital outputs. The digital outputs

can be used as direct outputs for controlling external equipment related to the application through software

switches, called events, or be programmed to act as system alarm or status outputs. All outputs have adjustable

delay times for on, off and cycle times.

The MCT can be operated in single set point or automatic program control mode. Program entry is made easy

through the use of copy, paste and delete menu selections. Programs can be copied to the external USB

memory stick and then imported to another MCT controller eliminating the need to enter duplicate ramp/soak

programs into multiple systems. When running in program mode, the operator can place the system into hold

and change any control parameter without modifying the original program giving the operator maximum

flexibility over the controlled process.

Data logging can be enabled manually or automatically during program operation. Data backup is provided via

a USB memory stick for plug and play transfer of files to any PC and through the included FTP back-up utility.

Data file analysis tools make looking at historical data a simple task. Any control variable saved to the data file

can be plotted on the historical data chart for any time frame within the data file’s total time range.

The built in Ethernet functionality includes a Web Server to provides access to all MCT data (view only), a VNC

interface for remote control and monitoring and an NTS clock, all available via a local Intranet connection (wired

or wireless), or the World Wide Web using a standard web browser.

System access is protected with a four-level security system (user rights based), including audit trail capability

that documents all user activity and ensures data integrity by digitally signing all data files and audit trails to

meet regulatory requirements.

MCT-CM

The MCT-CM controller includes the following features:

ACCESSIBILITY

•Touch screen, “Smart Device” user interface (UI) with

30,000-hour LED display

•Built in configuration software; no external software or

PC required

•Email, SMS, FTP, FileWeb, DataWeb, VNC and Web

functionality standard

•Remote View/Control using PC, Tablet or Smartphone.

•Modbus RTU RS232/485 serial and Modbus TCP user

communication interfaces for 3rd party software or

hardware access.

•National time server connectivity with daylight savings.

COMMAND BAR ICONS

NAVIGATION, HELP & HOME

The Master Command Bar located on the top of the

display provides easy & intuitive 1-touch access from

anywhere in the system to Navigation, Help and

configured Home view.

Home brings the user back to the system “Home” view.

The Home icon can be configured for the following

standard views:

•Loop view: includes PV & SP digital display, PV

min/max, PID % Output, manual (event) operation,

ramp/soak program access and more.

•Overview: all loops, monitors, program, alarm and

event status

•Chart view: (trend up to the last 24 hours from system

RAM) supporting 8 trends with up to 8 values per trend

•Alarm view or Alarm File

Help offers content sensitive text for every view / page

in one of 11 supported languages chosen by the user.

Navigation provides access to the configured menu

system, traditional drop down or icon.

SECURITY AND AUDIT TRAIL

•Supports up to 30 users over four user groups with

access to 50+ functions restricted by user group.

•Supports password aging and verification.

•Operator Audit Trail provides history for all user activity

that includes date,time, user nameand action; i.e. Loop

SP change from 55.2 to 103.5.

PROGRAM RAMP/SOAK

•Up to ten loops

•Start: via touch screen or Event input

•Program Name: 16-character naming convention

•Global Program Configuration:

- Guaranteed Soak & Ramp band

- Power Fail / Recovery: Hold, continue, restart,

resume or static mode.

•Program Segments: (maximum of 99)

•Guaranteed Soak & Ramp per step

•Events: up to 32 events per step

•Jump-To Step: configurable per step

•Programmable “wait for” step advance logic includes

digital inputs, loops and monitor points.

ALARMS

•Maximum of 30 alarms configurable to any loop/monitor

in the system.

•Alarm Types: Process, Deviation and Percent Output

low, high or both.

•Alarm Modes: Latching, Silent and Inhibit on startup.

•Alarms can be configured to activate a digital output

and/or defeat digital outputs when active.

DATA ACQUISITION

•Data log up to ten control loops (PV, SP and % out) and

up to 15 optionalmonitor points (upto 25 PV inputs total).

•File name: Free form 16 character appended by

time/date or the profile name if started with a profile.

•File Start/Stop: user on-demand, on system boot or

profile ramp-soak start/end.

•Data Log interval: configurable 2 seconds to 31 minutes.

•File Interval: configurable to set time in days (1 to 31) to

end and start a new file.

•ID#1 and ID#2 fields allow user to enter specific

information such as a batch and/or lot information that is

associated with the data file.

•Operator Comments/Events: Unlimited operator

comments/events linked to each file

•File Type: Data Log files are saved in .csv format.

•Digital Signatures: Automatic system as well as user

entered signatures.

•Historical Data Viewer: View datalog fi les on the display.

Chart is auto-scaled on an X & Y axis for time and units.

•Meets the requirements for:

- CFR21 Part 11

- AMS2750E

Configurable Digital IO

Digital Inputs (DI): CPU includes 8 inputs with optional

8 input card for maximum of 16 digital inputs.

•Digital inputs are configurable as a time delay (timers),

alarm inputs, program run/stop control, output disable

and more.

Digital Outputs (DO): CPU includes 8 outputs with

optional 8 or 16 output card for maximum of 24 outputs.

•Digital outputs are configurable as event outputs or

system control outputs and include on/off delay times

and cycle timers.

•Output “on” times and off/on cycles are tracked and can

be used to generate service alerts for hours of

operation.

Configurable Analog IO

•Remote Setpoint: Cards accept two 4-20mA or 2-10Vdc

inputs to be utilized as a set point value for a specified

loop control.

•Retransmission: Cards have one 4-20mA or 0-10VDC

signals configurable as PV, Setpoint or % Out values

from a specified loop control.

Maximum number of cards is 7: 14 remote set point

inputs and 7 retransmitted PV, SP or %Out values.

MCT-CM

2 Installation

All MCT components are pre-loaded with all operating software and firmware before leaving the factory so they

are ready to install when you receive them. Before beginning installation, completely read through this section

as well as the following section (3 Wiring) to gain an understanding of the entire installation process. Consider

the installation carefully. Plan the power, signal and control wiring before installing the MCT. Also consider the

cabinet space, hardware dimensions, environmental conditions and use good wiring practices to minimize

problems that may occur due to electrical interference.

2.1 Enclosure Guidelines

The MCT must be installed correctly for reliable operation. The MCT controller is designed for installation within

a suitable enclosure. Do not install the MCT outside of an enclosure. Care must be taken when locating

components to ensure that AC power wiring, contactors, starters, relays and other sources of electrical

interference are properly located to minimize their impact on the MCT control system.

Particular note should be taken to the position of variable speed drives and switching power supplies. Their

input and load cables should be screened and properly grounded to a central equipment grounding point to

prevent radiated emissions from affecting MCT operation.

2.1.1 Locating the MCT Touch Screen Interface

It is recommended that the unit be mounted within the front panel of a steel enclosure, through an appropriately

sized opening. Proper enclosure depth is required to ensure that there is adequate spacing between the rear

of the interface and the front of any high voltage devices mounted in the enclosure when the enclosure door is

closed. It is required that a minimum separation of 2” be maintained, so plan a depth to accommodate at least

4”(102mm) behind the front of the panel.

WARNING:

•To avoid potential electric shock and other hazards, all mounting and

wiring for the MCT must conform to the National Electric Code (NEC)

and other locally applicable codes.

•

Special expertise is required to install, wire, configure and operate the

MCT controller. Personnel without such expertise should not install,

wire or operate the MCT.

CAUTION:

•Prevent metal fragments and pieces of wire from dropping inside the

housing of any MCT component. If necessary, place a cover over the

components during installation and wiring. Ingress of such fragments

and chips may cause a fire hazard, damage or malfunction of the

device.

•

Do not touch the connector pins of the SD card or communication

connectors of the MCT touch screen interface to prevent electrostatic

discharge from damaging internal components.

•

Locate the MCT and all related control components away from AC

power/motor wiring and sources of direct heat output such as

transformers, heaters or large capacity resistors.

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