GEA SHA series Manuale utente

09600-08.2017-DGbF

GEA Bock Condensing Units

Assembly instructions

09600-08.2017-Gb

Translation of the original instructions

SHA(X)12P...L SHG(X)12P...L SHG(X)5...L

SHA(X)22e...L SHG(X)22e...L SHG(X)56e...L

SHA(X)34e...L SHG(X)34e...L SHG(X)6...L

SHA(X)4...L SHG(X)44e...L SHGZ(X)7...L

09600-08.2017-DGbF

GEA Bock GmbH

72636 Frickenhausen

Manufacturer

Contact

GEA Bock GmbH

Benzstraße 7

72636 Frickenhausen

Germany

Telefon +49 7022 9454-0

Telefax +49 7022 9454-137

[email protected]

www.gea.com

Read these instructions before assembly and before using the condensing unit. This will avoid mis-

understandings and prevent damage. Improper assembly and use can result in serious or fatal injury.

Observe the safety instructions contained in these instructions and in the compressor instructions.

These instructions must be passed onto the end customer along with the unit in which the condens-

ing unit is installed.

Observe also the other documentation included with the condensing unit.

About these instructions

09600-08.2017-DGbF

Contents Page

Safety 4

1.1

Identication of safety instructions

1.2

Qualications required of personnel

1.3

Safety instructions

1.4

Intended use

Product description 6

2.1

Short description

2.2

Name plate

2.3

Type key

3 Areas of application 8

Assembly 8

4.1 Setting up

Maintenance 9

5.1

Preparation

5.2

Work to be carried out

Technical data 10

Dimensions and connections 13

8 Service 18

Note:

According to Commission Regulation (EU) 2015/1095 of May 5th 2015 implementing Directive

2009/125/EC of the European Parliament and of the Council with regard to ecodesign requirements

for professional condensing units, starting 2016 July 1st in the EU only products may be sold which

fulll minimum efciency requirements. These minimum efciency requirements must be documen-

ted by a certicate.

The matching certicate for your condensing unit can be created on the Internet on our software

(VAP) under http://vap.gea.com/stationaryapplication/

09600-08.2017-DGbF

1.1 Identicationofsafetyinstructions:

1|Safety

1.2 Qualicationsrequiredofpersonnel

WARNING Inadequatelyqualiedpersonnelposestheriskofaccidents,the

consequencebeingseriousorfatalinjury.Workoncompressors

isthereforereservedforpersonnelwhichisqualiedtoworkon

pressurized refrigerant systems:

• For example, a refrigeration technician, refrigeration mechatronic

engineer. As well as professions with comparable training, which

enables personnel to assemble, install, maintain and repair

refrigeration and air-conditioning systems. Personnel must be capable

of assessing the work to be carried out and recognising any potential

dangers.

DANGER Indicatesadangeroussituationwhich,ifnotavoided,

willcauseimmediatefatalorseriousinjury.

WARNING Indicatesadangeroussituationwhich,ifnotavoided,

maycausefatalorseriousinjury.

CAUTION Indicatesadangeroussituationwhich,ifnotavoided,

maycausefairlysevereorminorinjury.

ATTENTION Indicatesasituationwhich,ifnotavoided,

may cause property damage.

INFO Importantinformationortipsonsimplifyingwork.

09600-08.2017-DGbF

1|Safety

1.4 Intended use

1.3 Safety instructions

WARNING Riskofaccidents.

Refrigerating compressors are pressurised machines and as such

call for heightened caution and care in handling.

The maximum permissible overpressure must not be exceeded,

even for testing purposes.

Riskofburns!

- Dependingontheoperatingconditions,surfacetemperaturesof

over 60°C on the discharge side or below 0°C on the suction side

can be reached.

- Avoid contact with refrigerant necessarily.

Contactwithrefrigerantcancausesevereburnsandskin

damage.

WARNING The condensing unit may not be used in potentially explosive

environments!

These assembly instructions describe the standard version of the condensing units named in the

title manufactured by GEA. The condensing unit is intended for installation in a machine (within the

EU according to the EU Directives 2006/42/EC Machinery Directive, 2014/68/EU Pressure Equipment

Directive).

Commissioning is permissible only if the condensing unit has been installed in accordance with these

assembly instructions and the entire system into which it is integrated has been inspected and ap-

proved in accordance with legal regulations.

Only refrigerants may be used which are released on

http://vap.gea.com/stationaryapplication/

Anyotheruseofthecondensingunitisprohibited!

09600-08.2017-DGbF

Dimension and connection values can be found in Chapter 7

2.1 Short description

2|Product description

Condenser

Condensing unit with vertical receiver

Condensing unit with horizontal receiver

Receiver

Compressor

09600-08.2017-DGbF

SHGX34e/315-4 L

AX38125A001

SHG 43 e 380- L

4 SX

2.3 Typekey (example)

¹) HG - Hermetic Gas-Cooled (suction gas-cooled)

²) X

- Ester oil charge

3) S - Stronger motor

4) L = Aircooled condensing unit

Aircooled 4)

Motor variant 3)

Number of poles

Swept volume

e-Series

Number of cylinders

Size

Oil charge ²)

Series ¹)

GEA Bock GmbH

72636 Frickenhausen, Germany

19/28

2|Product description

2.2 Name plate (example)

1 Type designation

2 Machine number

3 ND (LP): Max. admissible operating pressure suction side

HD (HP): Max. admissible operating pressure high-pressure side

09600-08.2017-DGbF

4 |Assembly

3 |Areas of application

4.1 Setting up

INFO Newcompressorsarefactory-lledwithinertgas(3barnitrogen).

Leave this service charge in the compressor for as long as pos-

sible and prevent the ingress of air.

Immediately after connecting the Plusbox to the refrigeration

system,closetheshut-offvalvesinthesuction,dischargelines

etc. and evacuate the compressor.

Checkthecondensingnunitfortransportdamagebeforestarting

anywork.

3.1 Areas of application

•The operating limits of the condensing units differ to the respective compressor.

The really operating limits can be found on the Internet on our software (VAP) under vap.gea.com.

Do not lift manually

Use lifting gear

Transport preferably via forklift truck,

alternatively bolted to a pallet

Provide adequate clearance for maintenance work.

Distance from wall to condenser minimum 300 mm.

Do not use in a dusty, damp atmosphere or a combustible

environment.

09600-08.2017-DGbF

4 |Assembly

Tol.-Ang. DIN ISO 2768-mK

Ra Rz

Maß

Passung

Freigabe

Alternativbezug:

Baumustergeprüft

Teil inaktiv

Lieferantenzeichnung

K.-Auftrag:

PL:

Zeichnung ungültig

Entwicklungsstand

Teil keine Serie

120

400

±0.5

über 0.5

bis 6

Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de

Unbemaßte Radien:

Diese Zeichnung ist unser Eigentum!

Sie darf ohne unsere Genehmigung weder nach-

gebildet, vervielfältigt, oder Dritten Personen zu-

gänglich gemacht werden. Der Nachbau nach

dieser Zeichnung, oder an Hand der nach dieser

Zeichnung hergestellten Gegenstände durch den

Abnehmer oder Dritte ist nicht gestattet.

Wir behalten uns alle Rechte, gemäß DIN ISO 16016

an dieser Zeichnung vor.

Bearb.

Datum

Änderungs-Nr.

Werkstoff:

Ausgangsteil, bzw. Rohteil:

Gepr.

Name

Datum

19.04.

Werkstückkanten

DIN ISO 13715

Ersatz für:

Ersetzt durch:

Erstellt

2010

Geprüft

Kurz

Zone

1/x

Oberflächenbehandlung / Härte:

Blatt:

Änderungsbeschreibung

400

Benennung:

±0.8

1000

±0.3

120

±0.2

Zeichn.-Nr. Teile-Nr.

Oberflächenangaben ISO 1302

x.xxxx-xxxxx.x

Zust.

Gußtoleranzen:

Gewicht: (kg)

±0.1

Maßstab:

1:1

Wasserwaage

für Indesign

Der Lieferant muß sicherstellen, dass die Ware in

einwandfreiem Zustand angeliefert wird (Korrosions-

schutz, Verpackung für sicheren Transport).

Rz 25

Rz 160

0,05

Rz 1,6

0,3

0,7

1,6

Rz 16

6,3

Rz 63

Rz 6,3

Rz 12,5

F:\user\kurz\3D Sachen\3D Teile\Zeichnungen\Wasserwaage

5 |Maintenance

Set up on an even surface or frame with sufcient load-bearing

capacity. Only set up on a slant after following consulting.

Preferably on vibration damper or mounting rubbers.

Sun protection: If the condensing unit is set up outdoors, it

has to be protected from direct sunlight.

5.1 Preparation

WARNING Beforestartinganyworkonthecompressor:

Switch off the compressor and secure it to prevent a restart.

Relieve compressor of system pressure.

Preventairfrominltratingthesystem!

After maintenance has been performed:

Connect safety switch.

Evacuate compressor.

Releaseswitch-onlock.

5.2 Worktobecarriedout

To avoid system-related problems, the following service work must be carried out on the Plusbox:

Cleaning: A dirty condenser leads to performance losses!

Visual inspections and possible condenser cleaning therefore required on a monthly base.

We recommend using compressed air and a soft brush for cleaning.

Further maintenance work in accordance with the instructions for assembly on the compressor.

09600-08.2017-DGbF

6 |Technical Data

Type

Fan/Condenser(230V-1-50Hz) Receiver

capacity Weight

Max.

workingcurrent

50 Hz

Max.

power consumption

50 Hz

Airow

50 Hz

A W m³/h Ltr. kg

SHG12P/60-4 SL 1,22 280 3550 6,0 88

SHG12P/75-4 L 1,22 280 3550 6,0 88

SHG12P/75-4 SL 1,22 280 3550 6,0 91

SHG12P/90-4 L 1,22 280 3550 6,0 91

SHG12P/90-4 SL 1,22 280 3550 6,0 94

SHG12P/110-4 L 1,22 280 3550 6,0 94

SHG12P/110-4 SL 1,22 280 3550 6,0 94

SHG22e/125-4 L 1,22 280 3550 6,0 123

SHG22e/125-4 SL 1,22 280 3550 6,0 127

SHG22e/160-4 L 1,22 280 3550 6,0 127

SHG22e/160-4 SL 1,22 280 3550 6,0 128

SHG22e/190-4 L 2,50 580 5950 8,0 149

SHG22e/190-4 SL 2,50 580 5950 8,0 150

SHG34e/215-4 L 2,50 580 5950 8,0 167

SHG34e/215-4 SL 2,50 580 5950 10,0 178

SHG34e/255-4 L 2,50 580 5950 8,0 166

SHG34e/255-4 SL 2,50 580 5950 10,0 178

SHG34e/315-4 L 2,50 580 5950 8,0 169

SHG34e/315-4 SL 2 x 2,50 2 x 500 8740 14,0 180

SHG34e/380-4 L 2 x 2,50 2 x 500 8740 14,0 176

SHG34e/380-4 SL 2 x 2,50 2 x 500 9490 14,0 185

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