Genie GTH-1256 Manuale utente
Operator’s Manual
Original Instructions
Second Edition
First Printing
October 2015
Part No. 57.0009.0662
Serial number range
GTH-1256 (Perkins Tier 4i)
GTH-1256 (Deutz Tier 4i)
From GTH1216M-181
to GTH12M-280
From GTH1216M-181
to GTH12M-280
Contents
Introduction.......................................................... 1
Symbol and Hazard Pictorials Definitions............ 5
General Safety..................................................... 6
Work Area Safety ................................................. 8
Legend............................................................... 16
Controls ............................................................. 17
Inspections ........................................................ 22
Operating Instructions ....................................... 31
Transport and Lifting Instructions ...................... 42
Maintenance...................................................... 45
Attachments....................................................... 49
Specifications .................................................... 60
Load Charts....................................................... 61
Copyright © 2015 by Terex Corporation
Second Edition: First Printing, October 2015
Genie is a registered trademark of Terex
South Dakota, Inc. in the U.S.A. and many
other countries. “GTH” is a trademark of Terex
SouthDakota, Inc.
October 2015
GTH-1256 Part No. 57.0009.0662
Second Edition - First Printing
October 2015
Second Edition - First Printing
Part No. 57.0009.0662 GTH-1256 1
Introduction
About This Manual
Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Genie machine.
This manual,along with the AEM Rough Terrain
Forklift Safety Manual and the CCTV operator's
manual, should be considered a permanent part of
your machine and should remain with the machine at
all times. If you have any questions, contact Genie.
Product Identification
The machine serial number is located on the serial
label.
Intended Use
A variable reach rough terrain forklift truck is defined
as a wheeled type truck with a pivoting boom, which
may be equipped with various attachments for picking,
transporting and placing loads with the established
load range charts.
Use of this product in any other way is prohibited
and contrary to its intended
use.
Bulletin Distribution and
Compliance
Safety of product users is of paramount importance
to Genie. Various bulletins are used by Genie
to communicate important safety and product
information to dealers and machine owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most current
owner on record along with their associated dealer,
so it is important to register your machine and keep
your contact information up to date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.
Serial number
stamp
Serial label
(located inside chassis)
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Contacting the Manufacturer
At times it may be necessary to contact Genie.
When you do, be ready to supply the model number
and serial number of your machine, along with your
name and contact information.
At minimum, Genie should be contacted for:
• Accident reporting
• Questions regarding product applications
and safety
• Standards and regulatory compliance
information
• Questions regarding Product Modifications
• Current owner updates, such as changes
in machine ownership or changes in
your contact information. See Transfer of
Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that applies
to your machine.
Please register your machine by visiting us on the
web at www.genielift.com or by calling us toll free
at 1-800-536-1800.
Introduction
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Part No. 57.0009.0662 GTH-1256 3
Introduction
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1.Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2. Always perform a pre-operation inspection.
3. Always perform function tests prior to use.
4. Inspect the workplace.
5. Only use the machine as it was intended.
You read, understand and obey the manufacturer’s
instructions and the safety rules, the safety and
operator’s manuals, and the decals applied on
the machine.
You read, understand and obey the employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
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Hazard Classification
Safety alert symbol - used to
alert you to potential personal
injury hazards. Obey all safety
messages that follow this
symbol to avoid possible injury
or death
DANGER
Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
NOTICE
Indicates a property damage
message.
Introduction
Standards
Many aspects of rough terrain forklift operation and
testing are discussed in standards published by
the American National Standards Institute and the
Industrial Truck Standards Development Foundation.
These standards are updated on a regular basis with
addenda. It is recommended that you purchase and
refer to the following standards.
ANSI/ITSDF B56.6 - Rough Terrain Forklift Trucks
The ANSI standard can be downloaded from
www.ITSDF.org
CSA B335 - Safety Standard for Lift Trucks
The CSA standard can be downloaded from
www.csa.ca
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
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Part No. 57.0009.0662 GTH-1256 5
Symbol and Hazard Pictorials Definitions
Maintain required
clearance.
Read the operator's
manual.
Burn Hazard
Explosion/burn
hazard
No smoking.
No open flame.
Allow surfaces to
cool.
Crush Hazard Keep clear of
moving parts.
Allow engine
compartment
access
Electrocution
hazard
Refer to load charts
and manual
Tip-over hazard
Always wear seat
belt.
Keep load low
Crush hazard.
Crush hazard.
Work platform use
Crush hazard Keep away from
moving parts
Burn hazard. Do not loosen cap
until cool.
Keep away from
moving parts.
Explosion hazard
o
2
N
2
Use nitrogen.
Not use oxygen.
No people under
load
Injection hazard
Use a piece of
cardboard or paper
to search for leaks
Maintain required
clearance. Crush hazard.
Tip-over hazard
Explosion/burn
hazard
Fall hazard
Sway operation
Crush hazard.
Keep away from
stabilizers.
No smoking. No
open flame.
No people under
load
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General Safety
237605 A
97667 B
Burn Hazard
Contact with
hotsurfaces
can cause
burns.
Do not touch.
Allow surfaces
to cool before
servicing.
WARNING
97667 B
237598 A
Crush Hazard
Contact between wheel and chassis
can result in death or serious injury.
Stay clearofmachine during operation.
WARNING
237598 A
WARNING
Crush Hazard
Contact between wheel
and chassis can result in
death or serious injury.
Stay clear of machine
during operation.
237970 A
237970 A 82558 B
82558 B
Injection Hazard
Escaping fluid under pressure can
penetrate skin, causing serious injury.
Relieve pressure before disconnecting
hydraulic lines. Keep away from leaks
and pin holes. Use a piece of cardboard
or paper to search for leaks. Do not use
hand.
Fluid injected into skin must be
surgically removed within a few hours
by a doctor familiar with this type of
injury or gangrene will result.
WARNING
97667 B
215268 A
214418 A
28175 H
97667 B
214418 A
82558 B
237598 A
237970 A
237605 A
237605 A
WARNING
BurnHazard
Releaseof hot fluidunder
pressure can result in
deathor serious injury.
Do not loosen cap until
cool.
Compartment access
is restricted.
Contact with
components under
any cover may result
in serious injury.
Only trained maintenance personnel
should access compartments. Access
by operator is only advised when
performing Pre-operation Inspection.All
compartments must remain closed and
secured during operation.
28175 H
WARNING
28175 H
215268 A
FallHazard
Falling can result in death or serious injury.
When lifting personnel, only use a work platform
that meets Terex requirements, along with
associated machine load charts.
Besure to properly secure platformtotelehandler
beforeuse.
Readandunderstandoperator'smanual.
Wearapprovedpersonnelfallprotection
equipmentandattachlanyardtoanchorprovided.
WARNING
215268 A
09.4618.1842
09.4618.1842
09.4618.1842
Contact with moving outriggers will result
in death or serious injury.
Crush Hazard
Stay clear of moving outriggers.
WARNING
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Part No. 57.0009.0662 GTH-1256 7
General Safety
09.4618.1622
09.4618.1622
Explosion Hazard
Improper charging of an accumulator can
result in an explosion, which will result in
death or serious injury.
Use only dry nitrogen for charging an
accumulator. Do not use air or oxygen.
Wear apppropriate personal protective
equipment.
Read and understand manuals.
o
DANGER
09.4618.1635
2
N
2
09.4618.1635
28236 D
DANGER
237971 A
Explosion/BurnHazard
Fuelandfumes canexplodeand burn,
resulting in death or serious injury.
Nosmoking.
Keep all open flames and sparks away.
Stopengine before adding fuel.
237971 A
Stay clear of raised
boom or load.
WARNING
Crush Hazard
Contact with falling
load can result in death
or serious injury.
214418 A
DANGER
Electrocution Hazard
Contact with electric
power lines will result in
death or serious injury.
Stay clear of machine.
214418 A
214418 A
237598 A
237970 A
237971 A
09.4618.1635
09.4618.1622
28236 D
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Work Area Safety
Overturning Hazards
Using the load chart, confirm that
the load is within the rated capacity
of the machine. Do not exceed the
rated load.
The load center of the fork (if equipped) must be
equal to or less than the load center indicated on
the load chart.
All loads shown on the load chart are based on
the machine being on firm ground, the frame being
level, the forks being positioned evenly on the
carriage, the load being centered on the forks, the
tires being properly sized and properly inflated, and
the telehandler being in good operating condition.
If using accessories, read, understand and obey the
decals, instructions and manuals with the accessory.
Do not raise the load unless the ground can support
all forces imposed by the machine.
Do not lower a load without retracting the boom first.
Do not operate the machine if the load chart is missing.
Do not exceed the rated capacity for each
configuration.
Do not raise the boom unless the
machine is level. The machine level
indicator should be at zero degrees.
Do not level the machine using the frame sway
control unless the boom angle indicator is at zero
degrees or less.
Do not use the sway control to position
an elevated load.
Do not raise a load and then drive to position it.
When driving, keep the boom at
or below horizontal and keep the
load close to the ground.
Operate the machine at speeds that will keep the
load under control. Start and stop movements
smoothly.
Do not raise a load unless the load
is properly positioned or secured on
the forks or approved attachment.
Do not operate the machine in strong or gusty winds.
Do not increase the surface area of the carriage or
load. Increasing the area exposed to the wind will
decrease machine stability.
Use extreme care and slow speeds while driving the
machine in the travel position across uneven terrain,
debris, unstable or slippery surfaces and near holes
and drop-offs.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability with
items of different weight or specification.
Do not replace factory-installed tires with tires of
different specification or ply rating.
If using accessories, read, understand and obey the
decals, instructions and manuals with the accessory.
Lateral inclination allowed during working
phase ± 0,5°
Indice
Altri manuali Genie Carrello elevatore
