Glendinning Cablemaster Istruzioni operative

GUIDE TO:

DESCRIPTION

INSTALLATION

OPERATION

740 Century Circle

Conway, SC 29526

Phone: (843) 399-6146

Fax: (843) 399-5005

www.glendinningprods.com

LLEE

EENN

NNDD

DDII

IINN

NNNN

NNII

IINN

NNGG

CABLEMASTE

ABLEMASTER

Shore Power Cable Storage System

SML-CMMAN

PRINT DATE: 06/08

740 CENTURY CIRCLE

CONWAY, SC 29526-8274

USA

PRODUCT WARRANTY INFORMATION

PLACE

STAMP

HERE

CM-7 for

50 amp

CM-4 for

30 amp

CM-8 for

100 amp

Diameter 3-5/8"

cut on outside

of line

Diameter 17/64" 4 Plcs.

Hawse Pipe

Template

THANK YOU... PAGE 1

INTRODUCTION PAGE 1

GETTING TO KNOW YOUR CABLEMASTER PAGE 2

INSTALLATION OVERVIEW PAGE 3

Location for Power Unit & Cable PAGE 3

Hawse Pipe & Cable Plug Exit PAGE 3

Connection to Electrical System PAGE 3

TYPES OF INSTALLATIONS PAGE 4

INSTALLATION INSTRUCTIONS PAGE 5

WIRING INSTRUCTIONS PAGE 6

POWER CABLE INSTALLATION PAGE 8

CABLE ADJUSTMENT PAGE 8

AC WIRING INSTRUCTIONS PAGE 9

MAINTENANCE PAGE 9

OPERATION OF CABLEMASTER PAGE 10

TROUBLESHOOTING GUIDE PAGE 10

CABLEMASTER DIMENSIONS PAGE 11

CABLEMASTER WIRING DIAGRAM PAGE 15

CABLEMASTER ACCESSORIES PAGE 17

for buying the Glendinning Cablemaster. At

Glendinning, we are committed to providing you, our

customer, with a product that will yield trouble-free

service. Care has been taken during each phase of the

manufacturing process to guarantee a lifetime of qual-

ity and performance—after all, our name is on it!

Paul & John Glendinning

Welcome to the Glendinning family of quality marine

products. Your new Cablemaster carries the same assur-

ance of quality that has stood behind every product from

Glendinning Marine Products for over 30 years—we’re

proud of our reputation for quality products and service.

While installation on most boats is straight forward

and easy, for those perplexing situations, nothing beats a

qualified marine electrician. Using common sense about

safety and a sound mechanical approach during the

installation, the Cablemaster will provide many hours of

trouble-free service.

All Cablemasters have been designed to pay out and

retract shore power cables without overloading the motor

within the system’s power unit. Properly adjusted, a

Cablemaster will drag 75 feet (maximum) of shore power

cable without slippage.

The Cablemaster consists of two major components;

the hawse pipe and power unit. The chromed hawse

pipe is designed to accommodate varying sizes of shore

power cables with the attached 30 or 50amp shore

power plug cover. Within the hawse pipe, a neoprene

gasket/wiper prevents the entrance of water and helps

clean the cable as it is retracted into the boat. When the

cable is retracted completely, the plug cover actuates the

in-limit switch which is mounted on the face of the gasket

plate inside the hawse pipe.

The drive motor, reduction gearing, guide roller

assembly and the relay assembly comprise the power

unit. The power unit is connected to the hawse pipe with

a hawse pipe clamp and a length of extruded aluminum

angle. The hawse pipe clamp allows the power unit to be

angled to either side of vertical directing the shore power

cable toward the storage compartment. The main pulley

of the Cablemaster is also freewheeling which allows the

cable to be manually payed in or out.

The out-limit switch is located in the guide roller

assembly. The nylon safety collar, which is installed

around the shore power cable, activates the out-limit

switch. This collar also serves as a mechanical stopping

device should the limit switch fail or should the shore

power cable be forcibly pulled outward.

TABLE OF CONTENTS

THANK YOU...

INTRODUCTION

In preparing this manual, Glendinning Marine Products, Inc. has relied

upon the standards established by the National Electric Code and the

recommended practices and standards for AC electrical systems for

vessels prepared by the American Boat and Yacht Council, Inc. This

manual reflects practices and standards in effect at the time of publica-

tion and is intended only as a guide to understand the Cablemaster.

Glendinning Marine Products, Inc. will not be liable for any loss, dam-

age, incidental or consequential damages of any kind, arising in con-

nection with the use or reliance upon this manual.

ATTENTION:

Please take a moment to validate your product warranty by mailing in this card with the proper information.

FOLLOW THESE SIMPLE STEPS :

STEP 1: Fill in the registration card.

STEP 2: Cut along dotted line.

STEP 3: Affix correct postage.

STEP 4: Drop in mailbox.

_______________________________________________________________________

NAME

_______________________________________________________________________

ADDRESS

_______________________________________________________________________

CITY STATE ZIP

_______________________________________________________________________

COUNTRY PHONE EMAIL

_________________________________________

BOAT MODEL & YEAR OF MANUFACTURE

_________________________________________

CABLEMASTER SERIAL NUMER

_______________________________________________________

WHAT WOULD YOU LIKE TO SEE IMPROVED / CHANGED?THANK YOU!

CABLEMASTER WARRANTY REGISTRATION

WOULD YOU LIKE TO RECEIVE INFO ON

NEW PRODUCTS FROM GLENDINNING?

YES NO

CABLEMASTER PRODUCT REGISTRATION

DANGER: ELECTRICAL CORD REELS CAN BE HAZARDOUS. MISUSE CAN RESULT IN FIRE OR DEATH BY ELEC-

TRICAL SHOCK. PLEASE READ CAREFULLY AND FOLLOW INSTRUCTIONS:

HAZARDS STATEMENT

ORSEND VIA FAX TO:

(843) 399-5005

"A cord reel marked for indoor use is to be used indoors only.

"Inspect thoroughly before each use. DO NOT USE if damaged.

"Look for the number of watts or amperes on appliances to be

plugged into cord reel.

"See label on cord reel for specific watts or amperes.

"DO NOT plug more than the specified number of watts or

amperes into this cord reel.

"DO NOT run through doorways, holes in ceilings, walls or floors.

"Make sure appliance is OFF before connecting cord reel to outlet.

"FULLY INSERT plug into outlet.

"DO NOT remove, bend or modify any metal prongs or pins of cord

reel.

"DO NOT use excessive force to make connections.

"DO NOT connect a three-prong plug to a two-prong cord reel.

"Keep away from water.

"DO NOT USE WHEN WET.

"Keep children and pets away from cord reel.

"DO NOT plug one cord reel into another.

"AVOID OVERHEATING.

"DO NOT cover with any materials.

"DO NOT drive, drag, or place objects over cord.

"DO NOT walk on cord.

"GRASP PLUG to remove from outlet.

"Always store cord reels INDOORS.

"Always unplug when not in use.

"DO NOT unplug by pulling on cord.

THIS IS A POLARIZED CORD REEL

GETTING TO KNOW YOUR CABLEMASTER

Guide Roller Assembly

Chrome Hawse Pipe

Hawse Pipe Clamp

In-Limit

Switch

Relay Assembly

(on CM-7 &

CM-8 only)

Tension Rollers

Out-Limit

Switch

Main Pulley

CM-4

(for 30 amp cable)

3 MODELS TO CHOOSE FROM:

Motor

All Cablemasters are designed to eliminate the physically demanding task of paying out and coiling up your shore

power cable. Powered extension and retraction is available at the flip of a switch! There are 3 models to choose from:

1) CM-4 Cablemaster — the CM-4 was designed to handle 30 amp shore power cable. The CM-4 usually comes

attached to it’s own storage container to make installation as easy as possible. You may also order the CM-4 with TV

/ telephone cable installed instead of 30 amp shore power cable.

2) CM-7 Cablemaster — the CM-7 (the workhorse of the Cablemaster line) was designed to handle 50 amp shore

power cable.

3) CM-8 Cablemaster — the CM-8 is our “heavy duty” version of the CM-7. The CM-8 will handle 100 amp shore

power cable. You definitely don’t want to be extending and retracting this heavy cable by hand!

All of these units can be configured to your boat’s specifications by utilizing the many accessories which aid in instal-

lation and operation of the Cablemaster.

CM-8

(for 100 amp cable)

CABLEMASTER ACCESSORIES

PART NUMBER

94004

94008

94005

94007

94006

99408

99409

99410

99415

DESCRIPTION

SHORE POWER CABLE — power cable sold in bulk.

6/3 Yellow Jacket Cable — 50 amp 125 volt

6/3 White Jacket Cable — 50 amp 125 volt

6/4 Yellow Jacket Cable — 50 amp 125/250 volt

6/4 White Jacket Cable — 50 amp 125/250 volt

10/3 Yellow Jacket Cable — 30 amp 125 volt

SHORE POWER PLUGS AND COVERS — Marinco brand

50 amp 125/250 volt Shore Power Cable Plug — 6365CR

50 amp 125 volt Shore Power Cable Plug — 6361CR

50 amp Shore Power Cable plug cover — Yellow

50 amp Shore Power Cable plug cover — White

04146

04147

04153

04034

RADIO REMOTE CONTROL OPTION — this option allows the remote

operation of the Cablemaster unit.

Radio Remote Control Kit - includes 2 transmitters!

Spare / replacement transmitter

RF Noise Filter - improves operational range of transmitter

Relay Unit - required for addition of Remote on CM-4 models

85448

85424

85420

85421

POWER CABLE STORAGE CONTAINERS — rotationally molded styrene

containers used to store shore power cord.

16” diameter x 13” height — approx. capacity of 40’ of cable

18” diameter x 18” height — approx. capacity of 55’ of cable

20” diameter x 18” height — approx. capacity of 75’ of cable

22” diameter x 15” height — approx. capacity of 75’ of cable

04043

04044

04062—30º

04064—60º

04066—90º

04063—120º

04067—150º

04065—180º

04045

INSTALLATION ACCESSORIES — these accessories are used to aid in

installation of the Cablemaster unit.

Horizontal Pipe Extension kit — allows Power Unit to be extend-

ed away from the Hawse Pipe

Vertical Pipe Extension kit — allows the Power Unit to be extend-

ed away from the cable storage area

Angling Assemblies — used to direct the cable from 30 degree -

180 degree bends (in increments of 30 degrees)

Pipe tp Pipe Angling Assembly — used with the Vertical Pipe

Extension kit for angling the 3” PVC pipe to a desired angle

Stop Collar

(CONTAINER

OPTIONAL)

CM-7

(for 50 amp cable)

BEFORE installing your Cablemaster, consider the following three points:

LOCATION FOR POWER UNIT & CABLE :

Perhaps the prime consideration in determining the best location for mounting

your Glendinning Cablemaster is to remember that the key to a good installation is allowing enough room for the shore

power cable to coil without restriction. The power unit should be mounted directly over the storage container, but may be

offset a maximum of 20 degrees where space deems it to be necessary. Here are a few pointers to keep in mind when

looking at your boat.

MINIMUM CABLE STORAGE AREA:

A. 30 amp cable — 14” x 14” (see Fig. 1)

1. For 50 feet of 30 amp 10/3, a minimum of 15” is required from guide roller

assembly to the bottom of container.

B. 50 amp cable — 18” x 18” (see Fig. 1)

1. For 75 feet of 50 amp 6/4, a minimum of 23” is required from the guide roller

assembly to the bottom of the storage container. 18” is required from the guide roller

assembly to the bottom of the storage container if a 15” x 22” diameter container is used.

SUITABLE STORAGE CONTAINERS:

A. Heavy duty garbage barrel

B. Round baitwell

C. Any enclosed area free of tubing, wiring or structural projections allowing the cable to free-

fall may be used. (Glueing strips of formica to 1” x 2” or 2” x 2” may be suitable in applications

where the storage area is close to the rough inside surface of a fiberglass hull)

D. Molded styrene containers (18” - 22” in diameter and in varying heights) are available from

Glendinning Marine Products, Inc. (see accessory page)

HAWSE PIPE & POWER CORD PLUG EXIT :

Also be careful to remember that the selection of the hawse pipe location is in a large measure determined by the prop-

er location of the power unit and cable storage area. Be sure that the hawse pipe’s location is practical for common dock-

age situations. Avoid a location where the shore power cable could present an obstacle on decks or passageways when

in use.

CONNECTION TO THE BOAT ELECTRICAL SYSTEM :

Prior to the installation of the Cablemaster, consider how the unit is connected to the boat’s electrical system (see draw-

ing right). The blunt cut end of the power cable should exit the bottom of the cable storage area. This end can be con-

nected to the Power Transfer Switch which automatically

switches power for your boat’s electrical system between

the on-board generator and the shore power cable hook-up,

or connected to a junction box.

The Cablemaster is now “hard-wired” to your boat’s elec-

trical system. It is no longer necessary to use the power

cord connection that was part of your yacht’s power system.

The power cable must be connected to the boat AC elec-

trical system in accordance with the instructions contained

in the National Electrical Code. Care should be taken when

installing the white stop collar to ensure that no strain will be

placed upon the power cable connection to the electrical

system. (NOTE: Leave 1/2 coil in storage container when

stop collar activates out limit switch.)

INSTALLATION OVERVIEW

Typically, the

Cablemaster

can be

installed

almost

anywhere on

your boat!

Power

Transfer

Swtich

Cable exits

from bottom

of storage

area

From

Generator

To Yacht AC

System

WARRANTY

PRODUCT COVERED BY THIS LIMITED WARRANTY: CABLEMASTER

1. GLENDINNING MARINE PRODUCTS, INC. warrants to the original consumer purchaser that the Cablemaster will be

free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of pur-

chase.

2. This LIMITED WARRANTY applies to defects in material and workmanship. It does not apply to chromeplated or anodized

finish or to power cable damage caused by inadequate cable storage area or installation not in accordance with GLENDIN-

NING MARINE PRODUCTS, INC. specifications.

3. This LIMITED WARRANTY is void if the product has been damaged by accident or unreasonable use, neglect, improper

installation, or other causes not arising out of defects in material or workmanship.

4. To obtain performance of this LIMITED WARRANTY obligation the original purchaser should contact GLENDINNING

MARINE PRODUCTS, INC. for instructions concerning removal and shipping of the defective component. Upon compliance of

the foregoing procedure all warranted defects will be repaired, or at GLENDINNING MARINE PRODUCTS, INC. option, the

complete unit replaced and returned to the consumer, shipping charges prepaid.

5. GLENDINNING MARINE PRODUCTS, INC. does not assume the costs of removal and/or installation of the product or any

other incidental costs which may arise as a result of any defect in materials or workmanship.

THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY IMPLIED BY LAW INCLUDING WAR-

RANTIES OF MERCHANTABILITY OR FITNESS, IS IN EFFECT ONLY FOR THE DURATION OF THE EXPRESS WARRANTIES

SET FORTH IN THE FIRST PARAGRAPH ABOVE. NO REPRESENTATIVE OR PERSON IS AUTHORIZED TO GIVE ANY OTHER

WARRANTY OR TO ASSUME FOR GLENDINNING MARINE PRODUCTS, INC. ANY OTHER LIABILITY IN CONNECTION WITH

THE SALE OF IT’S PRODUCTS. GLENDINNING MARINE PRODUCTS, INC. WILL NOT BE LIABLE FOR ANY CONSEQUEN-

TIAL DAMAGES RESULTING FROM THE USE OR INSTALLATION OF IT’S PRODUCTS.

14” dia. for

30 amp

OR 18” dia.

for 50 amp

Fig. 1

Molded Styrene Containers are available from GMP

Guide

Roller

Cable storage

area

TYPES OF INSTALLATIONS

STANDARD (CLOSE COUPLED) INSTALLATION

The Cablemaster works best when the power unit is mounted directly above the stor-

age container. This will ensure proper cable extension and retraction and is recommended

providing storage space is available where hawse pipe is to be mounted (Fig. 2).

HORIZONTAL EXTENSION

When storage space is not available directly under the power unit,

the power unit can be moved away from the hawse pipe. The standard

and shortest length of the connection between the power unit and the

hawse pipe is 6 5/8”. This connection may be extended up to 16”

through the use of the optional long angle link (CM accessory). The

power unit can also be remote mounted up to 12* away from the hawse

pipe using the optional horizontal pipe extension and a length of 3”

schedule 40 PVC pipe (Fig. 3). In both of these configurations, the

power unit will require additional mounting support. An overhead mount-

ing bracket is available which allows the power unit to be remote mount-

ed to the overhead.

VERTICAL EXTENSION

Schedule 40 3” dia PVC pipe is also recommended when the shore cable is being direct-

ed vertically through the deck. In this installation it is necessary to use the optional vertical pipe

extension (see accessory page) and to remove the guide roller assembly from the power unit

and relocate it to the bottom of the pipe extension. Since this contains the out-limit switch, it is

also necessary to reconnect the out-limit switch by extending the wire to the relay box (Fig. 4).

OTHER INSTALLATION OPTIONS

Any number of mounting arrangements can be accomplished using

the PVC pipe to remote mount the power unit or guide the shore power

cable below deck. The mounting possibilities are further enhanced by the

fact that the shore power cable can be directed to the right or left of ver-

tical by adjusting the U-clamps on the hawse pipe (Fig. 5).

NOTE: A pipe to pipe angle assembly is available where a straight pipe

cannot be used between the hawse pipe and power unit. This angle con-

nector may be used in the horizontal or vertical pipe and is equipped with

rollers to provide minimal cable friction. It will work satisfactorily up to 30*

degrees (see accessory page).

NOTE: The side angle adjustment should not exceed 45 degrees and the

use of standard PVC elbows is not recommended as they tend to restrict

the movement of the cable within the pipe.

Selection of the hawse pipe location is in a large measure deter-

mined by the proper location of the power unit and cable storage area.

Be sure that the hawse pipe’s location is practical for common dockage

situations. Avoid a location where the shore power cable could present

an obstacle on decks or passageways when in use. An optional recessed

mounting bezel is available which allows the hawse pipe to be flush

mounted (see accessory page). Shown at right (Fig. 6 & 7) are other

installation possibilities for mounting the power unit and directing the

cable to the storage area.

Red 1

White 2

Black 3

Power

Switch

Pos. +

Neg. -

12 / 24v

DC Input

Motor

Output

CABLEMASTER RELAY ASSEMBLY

# 04034 (12, 24 volt DC)

12v DC use 20 amp breaker

24v DC use 5 amp breaker

OUTOUT

Limit

SwitchSwitch

(Remote - RED)

(Remote - BLACK)

Orange

Black

GLENDINNING MARINE PRODUCTS, INC.

Conway, SC 843-399-6146

Limit

Switch

(Rmt - Green or Tan)

(Rmt - Yellow or Purple)

ORANGE

BLACK

OFF

OUT

POWER

SWITCH

RED

WHITE

BLACK

IN-LIMIT

SWITCH

OUT-LIMIT

SWITCH

12!or!24v

MOTOR

BATERY!

POSITIVE!(+)

BATTERY!

NEGATIVE!(-)

WHITE

RED

BLACK

CABLEMASTER WIRING DIAGRAM

Figure 2

Horizontal

Extension

CM-7 & CM-8

WIRING DIAGRAM

RELAY ASSEMBLY

Vertical

Extension

Figure 4

Figure 5

Figure 6

Figure 7

Figure 3

IN-LIMIT

SWITCH

OUT-LIMIT

SWITCH

BAT TERY POSITIVE (+)

BAT TERY NEGATIVE (-)

GREEN

YELLOW

BROWN

BLUE

BLACK

RED

CIRCUIT BREAKER SPECS. :

CM4 - 12 VOLT 10 AMP BREAKER 4 - 5 RUNNING AMPS

BLACK

WHITE

DC MOTOR

BROWN

OUT

GREEN

POWER

SWITCH

BLACK RED

YELLOWBLUE

CM-4

WIRING DIAGRAM

BARRIER STRIP ASSEMBLY

Power unit is turned

for a low-profile

configuration

INSTALLATION INSTRUCTIONS

The Cablemaster system must be mounted in a loca-

tion that is protected from the marine environment and is certified

“ignition protected” for placement in engine rooms. For ideas on

specific locations for your boat, contact our service engineer.

Using the drawing included with your manual, mark the mounting

location of the hawse pipe. Before drilling or cutting, check once

again to be certain that the area behind the hawse pipe is free of

wires, plumbing or structural supports for the boat. The mounting

surface should be a minimum 1/2” thick. The proper thickness can

be achieved by using a butt block of marine grade plywood behind

the mounting surface.

Cut the hawse pipe’s 3-5/8” center hole and drill the four 1/4”

mounting holes. Using a good quality marine beading compound,

secure the hawse pipe to the boat using the four (4) 1/4 x 20 x 1”

stainless steel machine screws, washers, nuts and gasket supplied

with the Cablemaster or use longer fasteners that are available

locally.

The power unit may now be mounted to the hawse pipe using the

angle link, the hawse pipe clamp, and U-bolts. In remote power unit

installations, the 3” schedule 40 PVC pipe is secured to the power

unit using the same standard components adding also the acces-

sories for horizontal pipe extension in order to connect the PVC pipe

to the hawse pipe (see Fig. 3 previous page).

Unless the shore power cable is being directed vertically through

a PVC pipe, you are now ready to wire the Cablemaster to the

boat’s DC electrical system. If the shore power cable is being direct-

ed vertically through PVC pipe (see drawing below) it is necessary

to relocate the guide roller assembly with the out-limit switch from

the bottom of the power unit to the lower end of the PVC pipe. Wires

of appropriate length will have to be spliced into the system to insure

the operation of the out-limit switch. A guide roller assembly without

the out-limit switch, included in the vertical pipe extension accesso-

ry, must be installed between the power unit and the PVC pipe to

provide trouble free operation (see accessory page).

3 5/8"

Ø 17/64"

HINGE

65002

SPACERS

HAWSEFLANGE70427

HINGE BOLT

74410

ACORNNUT

04800

POWERSWITCHASSEMBLY

(incl. switch, cover, 3ft. wire)

85414

LIPROLLER

50416

PULLEY-INSIDEHALF

50417

PULLEY-OUTSIDEHALF

50416

OFFSETPLATE

(includedwith

04046assy.)

04046

GUIDEROLLERASSEMBLY

(incl. guide, rollers 4X,offset plate)

75412

#9 WOODRUFF KEY

50005

CONNECTORLINK

50421

HAWSEPIPECLAMP

04053

HAWSEPIPECLAMPASSY.

04050

HAWSEPIPEASSEMBLY

(incl. hawse pipewith

flange, hinge, cap)

04051

HINGE &CAP ASSEMBLY

50421

HINGE

50420

CAP

RELAYASSEMBLY

04034-- 12/24VOLTS

70005

U-BOLT(2X)

65001

Spacer

50415

CHASSISCOVER

50414

CHASSIS

04812

IN-LIMITSWITCHASSY.

(incl. switch, 2ft. wire assy.,

protective boot)

04830

IN-LIMITSWITCHASSY.

(incl. hawse pipering)

86402

CAP

GASKET

60001

HAWSE

PIPE

RING

86403

HAWSE

PIPE

GASKET

70432

ALLEN SCREW

04824

OUTLIMITSWITCHASSEMBLY

(incl. (2)switches, 2ft. wire assy.)

87404

CHASSISGASKET

MOTORASSEMBLY

(incl. drive gearand

mountingscrews)

04035-- 12VOLTS

04036-- 24VOLTS

86401

HAWSEPIPE

GASKET

04051

CAP &HINGE

ASSEMBLY

90004

POWER

SWITCH

COVER

CableMaster

Model CM7

Parts Diagram

GlendinningMarine Products, Inc.

STEP 1

Use template

on back

cover of

manual

STEP 2

Mount Hawse

pipe in hole

Hole cut in

step 1

STEP 3

Mount Hawse pipe

to power unit

Red 1

White 2

Black 3

Power

Switch

Pos. +

Neg. -

12 / 24v

DC Input

Motor

Output

CABLEMASTER RELAY ASSEMBLY

# 04034 (12, 24 volt DC)

12v DC use 20 amp breaker

24v DC use 5 amp breaker

OUTOUT

Limit

SwitchSwitch

(Remote - RED)

(Remote - BLACK)

Orange

Black

GLENDINNING MARINE PRODUCTS, INC.

Conway, SC 843-399-6146

Limit

Switch

(Rmt - Green or Tan)

(Rmt - Yellow or Purple)

ORANGE

BLACK

OFF

OUT

POWER

SWITCH

RED

WHITE

BLACK

IN-LIMIT

SWITCH

OUT-LIMIT

SWITCH

12!or!24v

MOTOR

BATERY!

POSITIVE!(+)

BATTERY!

NEGATIVE!(-)

WHITE

RED

BLACK

STEP 4

Connect power to

Cablemaster relay

STEP 1: MARK MOUNTING LOCATION FOR HAWSE PIPE

STEP 2: CUT CENTER HOLE & MOUNT HAWSE PIPE

STEP 3: MOUNT POWER UNIT TO HAWSE PIPE

STEP 4: WIRE CABLEMASTER TO ELECTRICAL SYSTEM

Vertical

Extension

Relocate guide roller assembly

with out-limit switch to end of

PVC pipe extension

CABLEMASTER

MODEL CM-7

PARTS DIAGRAM

CABLEMASTER WIRING INSTRUCTIONS (see wiring diagram, page 15)

Some wiring instructions are basic to the wiring of the Cablemaster regardless what model (CM-4, CM-7

or CM-8) you purchased.

FIRST, all wiring should be done in accordance with the instructions contained in the National Electrical Code. If there

is any uncertainty as to the proper methods of wiring, a qualified and competent electrician should do the wiring.

SECOND, overcurrent protection (fuse or circuit breaker) must be provided in the power supply to the Cablemaster. On

12v DC systems, a 20 amp fuse or circuit breaker should be used; on 24v DC systems, a 15 amp fuse or circuit breaker

is required. In addition to providing electrical “overload” protection, a separate breaker for the Cablemaster allows the unit

to be turned “off” thus preventing the unauthorized use

of the unit when left unattended. This is especially

IMPORTANT if the switch is located where it can easily be

actuated by children.

Follow the instructions below for the specific model

you purchased:

THE CM-4 POWER UNIT is wired through a barrier

strip.

All electrical connections to the barrier strip have

been completed at the factory to make for easy instal-

lation. All that is required by the installer is to attach the

battery to the appropriate terminals on the barrier strip.

Using 12 gauge, stranded wire, the positive DC power supply is connected to the #5 terminal on the barrier strip and

the negative to the #6 terminal (see drawing right). Be sure to observe proper polarity when connecting the DC input wires.

Both the limit switches are designed to automatically stop the motor when the cable has reached its’ limit of travel. The

in-limit switch is located in the hawse pipe gasket ring and is covered by a neoprene cover to shield it from moisture. The

in-limit swithch, which is connected to the #1 and #2 terminals on the barrier strip, is activated when the plug cover touch-

es the switch.

The out-limit switch, which is connected to the #3 and #4 terminals of the barrier strip, is located in the guide roller

assembly mounted on the lower side of the power unit and is activated by a nylon safety collar secured near the terminal

end of the shore power cable. The collar, which acts as a positive mechanical “stop” as well as a means to activate the

out-limit switches, should be fitted around the shore power cable at a point that allows adequate slack in the cable for

unstrained AC electrical connections. If the shore power cable is being

directed through the vertical pipe extension, it is necessary to relocate the

guide roller assembly with the out-limit switch from the power unit to the

lower end of the vertical pipe and to reconnect the out-limit switch using the

appropriate lengths of wire.

(NOTE: Failure to install the nylon safety collar and rewire the out-limit

switch can result in damage to the shore power cable’s electrical con-

nection.)

The six conductor cable for the power switch is numerically marked to cor-

respond with the numbers on the barrier strip. For convenience and ease of

operation, the power switch should be mounted near the hawse pipe or in the appropriate hole with the optional bezel. In

each case, the power switch must be protected by the neoprene cover to prevent the intrusion of moisture.

IN-LIMIT

SWITCH

OUT-LIMIT

SWITCH

BAT TERY POSITIVE (+)

BAT TERY NEGATIVE (-)

GREEN

YELLOW

BROWN

BLUE

BLACK

RED

CIRCUIT BREAKER SPECS. :

CM4 - 12 VOLT 10 AMP BREAKER 4 - 5 RUNNING AMPS

BLACK

WHITE

DC MOTOR

BROWN

OUT

GREEN

POWER

SWITCH

BLACK RED

YELLOWBLUE

TYPICAL CM-4 BARRIER STRIP WIRING

Installer needs only to attach

battery power to barrier strip

WIRING THE CM-4 CABLEMASTER

MOTOR

25-5/8"

(651 mm)

Minimum distance to

center of storage space

14-1/8"

(359 mm)

13"

(330 mm)

6" (152 mm) 7" (178 mm)

28-1/4"

(718 mm)

12-3/4"

(324 mm)

8-1/2" (216 mm)

18" (457 mm)

5-1/2" (140 mm)

8-3/8"

(213 mm)

(102 mm)

SPECIFICATIONS

Voltage: 12v DC (24v DC available).

Current: 7 - 11 Amps under load

Weight: 40 lbs. (Power unit)

12 lbs. (Hawse pipe)

Cable size: up to 2 gauge - 5 conductor, 100amp

Adjustable (1.325" - 1.650" dia.)

Length capacity: Determined by size of storage

location

Material: 6061 Aluminum

Finish: Power Unit: GoldAnodize

Hawse Pipe: Gold or Clear Anodize

CM-8 DIMENSIONS

Vertical

Extension

kit

NEW postion for

Out-limit switch /

Guide Roller

Assembly

Out-limit switch /

Guide Roller

Assembly normal

position

CABLEMASTER WIRING INSTRUCTIONS (CON’T.)

THE CM-7 AND CM-8 POWER UNITS are wired through an integral

relay assembly for 12 or 24 volt DC depending on your boat’s

voltage. The voltage for each Cablemaster is located on the unit’s

label. The Cablemaster should be connected to a separate circuit

breaker of appropriate amperage (see Fig. 9) on the main or aux-

iliary DC electrical distribution panel. In addition to providing elec-

trical “overload” protection, a separate breaker for the

Cablemaster allows the unit to be turned “OFF” thus preventing

the unauthorized use of the unit when the boat is unattended.

This is especially important if the switch is located where it can

easily be actuated by children on board.

Be sure to observe the proper polarity when connecting the DC

imput wires.

Both the limit switches are designed to automatically stop the

motor when the cable has reached it’s limit of travel. The in-limit

switch is located in the hawse pipe gasket ring and is covered by a neoprene cover to shield it from moisture. The in-limit

switch, which is connected to the #4 and #5 terminals on the relay assembly, is activated when the plug cover touches the

switch.

The out-limit switch, which is connected to the #6 and #7 terminals of the relay assembly, is located in the guide roller

assembly mounted on the lower side of the power unit and is activated by a nylon safety collar secured near the terminal

end of the shore power cable. The collar, which acts as a positive mechanical “stop” as well as a means to activate the

out-limit swithces, would be fitted around the shore power cable at a point that allows adequate slack in the cable for

unstrained AC electrical connections (The same collar is used for 6/3 or 6/4 cable). If the shore power cable is being direct-

ed through the vertical pipe extension, it is necessary to relocate the guide roller assembly with the out-limit switch from

the power unit to the lower end of the vertical pipe and to reconnect the out-limit switch using the appropriate lengths of

wire (NOTE: Failure to install the nylon safety collar and rewire the out-limit switch can result in damage to the shore power

cable’s electrical connection).

The 3 conductor cable for the power switch is color coded to correspond with the terminal strip on the relay assembly.

For convenience and ease of operation, the power switch should be mounted near the hawse pipe or in the appropriate

hole with the optional bezel (see accessories). In each case, the power switch must be protected by the neoprene cover

to prevent the intrusion of moisture.

The relay box is mounted on a sub-plate and may be attached to the power unit cover screws in two ways (see label on

sub-plate). This provides easy access in making wiring connections. If desirable, it may also be mounted on a bulkhead

close by to the power unit making sure that the connecting wires are fastened away from the pulley and rollers.

NOTE 1: On installation of the CM-7 or CM-8 Cablemaster, convenient

temporary operation or remote control of the Cablemaster by the installer

may be desirable. With the power switch, limit swithes and battery con-

nected, first jumper #1 and #2 to retract cable, then jumper #1 and #3 to

extend cable. This enables the installer to directly supervise the coiling of

the cable at the storage area. Remove when Cablemaster installation is

complete.

NOTE 2: Do not attach voltage wires to the motor wires while they are

still fastened to the barrier strip. This will cause a short in the relay assem-

bly. Remove the motor wires from the barrier strip then connect battery

power to the motor wires for check-out of motor operation.

WIRING THE CM-7 OR CM-8 CABLEMASTER

10"

(254mm)

13"

(330mm)

24"

(610mm)

13"

(330mm)

17-7/8"

(454mm)

6 1/2"

(165mm)

CM-4 DIMENSIONS

Specifications:

Voltage:

Amperage:

Dimensions:

Weight:

Capacity:

Length of cable:

12v DC or 24v DC

4-5 amps under load

5-1/2” L x 6” W x 10” H

(power unit only)

9 lbs.

30amp 110 volt cable 3/4” diameter

determined by available storage space

* Storage Container not included

Red 1

White 2

Black 3

Power

Switch

Pos. +

Neg. -

12 / 24v

DC Input

Motor

Output

CABLEMASTER RELAY ASSEMBLY

# 04034 (12, 24 volt DC)

12v DC use 20 amp breaker

24v DC use 5 amp breaker

OUTOUT

Limit

SwitchSwitch

(Remote - RED)

(Remote - BLACK)

Orange

Black

GLENDINNING MARINE PRODUCTS, INC.

Conway, SC 843-399-6146

Limit

Switch

(Rmt - Green or Tan)

(Rmt - Yellow or Purple)

ORANGE

BLACK

OFF

OUT

POWER

SWITCH

RED

WHITE

BLACK

IN-LIMIT

SWITCH

OUT-LIMIT

SWITCH

12!or!24v

MOTOR

BATERY!

POSITIVE!(+)

BATTERY!

NEGATIVE!(-)

WHITE

RED

BLACK

TYPICAL CM-7 / CM-8 RELAY ASSEMBLY WIRING

Installer needs only to attach

battery power to relay assembly

12 or 24v

MOTOR

24v

Red 1

White 2

Black 3

Power

Switch

Pos. +

Neg. -

12 / 24v

DC Input

Motor

Output

CABLEMASTER RELAY ASSEMBLY

# 04034 (12, 24 volt DC)

12v DC use 20 amp breaker

24v DC use 5 amp breaker

OUTOUT

Limit

SwitchSwitch

(Remote - RED)

(Remote - BLACK)

Orange

Black

GLENDINNING MARINE PRODUCTS, INC.

Conway, SC 843-399-6146

Limit

Switch

(Rmt - Green or Tan)

(Rmt - Yellow or Purple)

ORANGE

BLACK

OFF

OUT

POWER

SWITCH

RED

WHITE

BLACK

IN-LIMIT

SWITCH

OUT-LIMIT

SWITCH

12!or!24v

MOTOR

BATERY!

POSITIVE!(+)

BATTERY!

NEGATIVE!(-)

WHITE

RED

BLACK

12 or 24v

MOTOR

Jumper

#1 & #2

for IN

Jumper

#1 & #3

for

OUT

Jumper wires must be attached to #4 & #5, and #6 & #7

if IN Limit and OUT Limit Switches are not connected

NOTE 1

POWER CABLE INSTALLATION

Before installing the power cable into the Cablemaster, stretch the cable out in a straight line on a smooth surface to

remove any kinks or unnatural coils. Feed the “blunt cut” end of the cable into the power unit. Retract the power cable,

using the power switch or manually. Before connecting the power cable to boat’s AC electrical system, secure the nylon

safety collar and refer to the Cable Adjustment section below to pre-adjust the pulley to the proper cable size and to insure

trouble-free operation of your Cablemaster. The power cable should be firmly strapped down, using metal or heavy duty

plastic wiring straps, to the bottom of the cable storage area so that in no way will the Cablemaster pull on the power

cable’s electrical connection.

In actual usage of your Cablemaster, you will find

that the power cable is seldom payed out completely.

Because of this, it is advisable to occasionally pay out

the cable completely and allow the cable to recoil into its

natural coil.

The power cable must be connected to your boat’s

AC electrical system in accordance with the instructions

contained in the National Electrical Code. Care should

be taken when adjusting the out-limit collar to ensure

that no strain will be placed upon the power cable con-

nection to the electrical system.

CABLE ADJUSTMENT

Shore power cable diameters vary from one cable manufacturer

to another, the Cablemaster’s main pulley is split in half and proper

friction adjustment between the cable and main pulley is necessary

at the time of installation. Too tight adjustment will overload the

motor. On the other hand, too loose an adjustment will result in slip-

page of the cable or no movement of the cable.

The Cablemaster should be able to pay in and out the cable

without any slippage or any undue strain depending on the installa-

tion, and distance from the Hawse Pipe to the Cablemaster. Some

assistance will be required when extending power cord on long

extension runs or multiple bend installations. Retracting the power

cord should not be any problem.

To adjust the friction between the main pulley and the power

cable follow the instructions below:

1) Remove the 1/4” nuts and lockwashers from the face of the

main pulley and remove the outer pulley half.

2) Remove or add* only equal amounts of spacers for each bolt.

3) Replace the pulley half and secure the nuts.

*When adjusting pulley friction, only add (decreases tension) or

remove (increases tension) one (1) spacer from each bolt before

checking the unit for the correct pulley friction. One spacer makes a

substantial difference in cable tension.

Remove 4 nuts &

lockwashers on face

of Main pulley

SIDE VIEW

REAR VIEW

Remove outer half of

Main pulley

Add or remove

spacers from each (4)

bolts

SPECIFICATIONS

Voltage: 12v DC (24/32v DC available)

Current: 7-9 Amps under load

Weight: 21 lbs. (power unit)

8 lbs. (hawse pipe)

Cable size: 6/4, 50 amp, 220 v

Adjustable (7/8”- 1-1/4”dia.)

Length capacity: Determined by size

of storage location

CM-7 DIMENSIONS

5"5"

(127 mm)

Hawse Pipe

Flange Dim.

5" x 6 1/2"

3 1/2"

(89 mm)

4 3/4"

(121 mm)

9 3/4"

(248 mm) 15 3/4"

(400 mm)

6 1/4"

(159 mm)

(76 mm)

3 3/4"

(95 mm)

4 1/4"

(108 mm)

8 1/8"

(206 mm)

6 3/4" Min

(171 mm)

13" Min.

(330 mm)

6 1/2"

(165 mm)

12 1/4"

(311 mm)

CABLEMASTER DIMENSIONS

MAINTENANCE

Experience has shown that when only a short section of the power cable is regularly used, the cable may be subject

to sharper than normal coiling which in turn causes undue “kinking” of the cable. To relieve this condition, routinely pay the

cable out completely and stretch it on any smooth surface. Allow the Cablemaster to then retract the cable into the cable

storage area.

At least once a year, check all AC and DC wiring connections to be sure they are secure and free of corrosion. Check

the neoprene covers on the in-limit switch and power switch to be sure they are free of cracks or fracture.

Periodically, inspect the exterior jacket of your shore power cable for nicks or cuts. If your shore power cable is dirty

DO NOT USE any cleaner that will leave a waxy film on the shore power cable. The waxy film will cause slippage between

the Cablemaster’smain pulley and your shore power cable. It is recommended to use a mild soap and water to clean your

cable.

OPERATION OF THE CABLEMASTERAC WIRING INSTRUCTIONS

WARNING: It is extremely important that the wiring of the power cord to your boat’s electrical system be done properly. If

there is any uncertainty as to the proper methods of working with AC wiring, a qualified and competent electrician should

do this wiring. Failure to wire correctly may result in DEATH, INJURY, OR DAMAGE TO PERSONS OR VESSEL.

In all electrical applications, minimizing the entrance

or accumulation of moisture or water is of prime impor-

tance. Junction boxes, receptacles, breakers and other

enclosures in which electrical connections are made

should be waterproof or be installed in a protected area.

Electricity enters the boat through the power cable.

The cable is connected to the Power Transfer Switch

which automatically switches power for your boat’s elec-

trical system between the on-board generator and the

shore power cable hook up. The Power Transfer Switch is

then connected to the AC panel board through a main cir-

cuit breaker. The power is transferred to the various

branch circuits by way of individual branch circuit break-

ers.

Good practice when installing the Cablemaster is to place a waterproof circuit breaker in the system on the boat’s exte-

rior in close proximity to the Cablemaster hawse pipe. This circuit breaker automatically interrupts the flow of current if the

current exceeds the amount the circuit is designed to handle (ie: 30amp or 50amp). This is common practice recom-

mended by ABYC where the distance from the shore power cable inlet is more than 10’ away from the AC panelboard.

When two Cablemaster units are used on port and starboard installations, the shore power cables must be wired

through an approved rotary transfer switch before connection to the main circuit breaker on the AC panelboard. This will

provide a safe interlock when switching from one shoreside power source to another.

Remember also that your boat’s AC electrical system is “polarized.” Polarization of conductors must be observed in

the shore cable connections and throughout the entire AC system.

TO EXTEND CABLE

1) Flip the power switch to OUT position; grasp the power

cord plug.

2) Walk to dock power source and plug power cord into

recepticle.

3) Cablemaster will automatically shut itself OFF when

cable has fully extended. If less cable is more desire-

able, turn switch OFF and place in the IN position.

4) Turn power switch OFF when desired cable length is

acheived.

TO RETRACT CABLE

1) Disconnect the power cord plug from the dock power

source.

2) While holding power plug, walk to Cablemaster.

3) Flip the power switch to the IN position.

4) Cablemaster will automatically shut itself OFF when

cable has fully retracted.

** Do not move vessel until cable is fully retracted!

CABLEMASTER OPERATING INSTRUCTIONS FOR CM-4, CM-7, CM-8 MODELS:

Power

Transfer

Swtich

Cable exits

from bottom

of storage

container

From

Generator

To Boat AC

System

TROUBLE SHOOTING GUIDE

COMPLAINT

Non-functional

(either no power or

unit has power and

does not respond)

• Tripped breaker

• Power wire incorrectly connect-

ed to relay assembly

• Defective motor

• Defective relay box

• Reset breaker

• Replace relay assembly

• With power switch on and voltage across motor wires

— if no response, replace motor

Retracts cable only • Out-Limit switch circuit open

• Defective relay

• Bad power switch

• Check out-limit switch

• Replace relay assembly

• Check power switch

Tripped DC breaker • Main pulley too tight

• Cable jammed and kinking

• Defective motor

• Adjust pulley

• Check for adequate storage space and/or cable for

undue kinking — see Cable Adjustment (pg. ?)

• Disconnect motor wires from relay box. Apply power

directly to motor wires; motor should run one direction or

other — no response from motor; replace motor

Pays out cable only • In-Limit switch circuit open

• Power inputs reversed

• Defective relay or diode

• Bad power switch

• Check in-limit switch

• Check polarity on DC input wires

• Replace relay assembly

• Check power switch

PROBABLE CAUSE RECOMMENDED ACTION

Cable storage

area

Indice

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