Graco XD30 Series Manuale utente

Instructions
XD30 Series High
Capacity Hose
Reels 3A0138J
EN
Used in applications requiring long range dispense, transfer or evacuation of fuels, air,
water, lubricants and other automotive fluids such as oil, grease and transmission fluids.
For professional use only.
Not for use in explosive atmospheres.
Application markets include: mobile equipment servic-
ing, heavy construction and industrial plants.
HS Models: Page 3
HN Models: Page 4
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
ti13980
HN Models HS Models

Warnings
23A0138J
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gaso-
line.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine man-
ufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

Warnings
3A0138J 3
HS Models
Each model shown in the table below is available in several colors. The last character of each model no. indicates the
hose reel color. A = white + NPT, B = Metallic Blue + NPT, F = Yellow + NPT, and G = Desert Sand + NPT, P = white
+ BSPT, R = Metallic Blue + BSPT, U = Yellow + BSPT. On the table below, this last character is represented by the
generic # symbol. For example, to show the complete model number for a white HSHC5 model hose reel, the symbol
# is replaced with “A”. The complete model number is: HSHC5A.
NOTE: Truck mounted hose reels may require the hose/dispense valve be walked back into the hose reel for full
retraction.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-
ment, follow the Pressure Relief Procedure and disconnect all power sources.
WARNING
Model No. Series Application Recommended
Mounting Position Hose
Size Maximum Pressure
PSI Bar Mpa
HSHC5# A Grease Truck 1/2 inch 5000 345 34.5
HSHC5# B Grease Truck and Overhead 1/2 inch 5000 345 34.5
HSHFF# A & B Bare: Pressure Washer Truck and Overhead NA 5000 345 34.5
HSLC8# A & B Air/Water Truck and Overhead 1/2 inch 300 20.7 2.07
HSLD5# A & B Air/Water Truck and Overhead 3/4 inch 300 20.7 2.07
HSLE3# A & B Fuel/ Evacuation Truck and Overhead 1 inch 125 8.6 .86
HSMC8# A Oil Truck 1/2 inch 1500 103.4 10.34
HSMC8# B Oil Truck and Overhead 1/2 inch 1500 103.4 10.34
HSMD5# A Oil Truck 3/4 inch 1250 86 8.6
HSMD5# B Oil Truck and Overhead 3/4 inch 1250 86 8.6
HSMDD# A Bare: MP- LP 3/4” Truck NA 2000 138 13.8
HSMDD# B Bare: MP- LP 3/4” Truck and Overhead NA 2000 138 13.8
HSPB8# A & B Pressure Washer Truck and Overhead 3/8 inch 4000 275 27.5
HSHCD# A Bare: HP 1/2” Truck NA 5000 345 34.5
HSHCD# B Bare: HP 1/2” Truck and Overhead NA 5000 345 34.5
HSMCF# A & B Bare: LP 1/2” Truck and Overhead NA 2000 138 13.8
HSHB7# A Grease Truck and Overhead 3/8 inch 5000 345 34.5
HSPC5# A Pressure Washer Truck and Overhead 1/2 inch 4500 310.3 31.0

Warnings
43A0138J
HN Models
Each model shown in the table below is available in several colors. The last character of each model no. indicates the
hose reel color. A = white, B = Metallic Blue, F = Yellow, and G = Desert Sand. On the table below, this last character
is represented by the generic # symbol. For example, to show the complete model number for a white HNHC5 model
hose reel, the symbol # is replaced with “A”. The complete model number is: HNHC5A.
Model No. Application Hose
Size Maximum Pressure
PSI Bar Mpa
HNHC5# Grease 1/2 inch 5000 345 34.5
HNHFF# Bare: Pressure Washer NA 5000 345 34.5
HNLC8# Air/Water 1/2 inch 300 20.7 2.07
HNLD5# Air/Water 3/4 inch 300 20.7 2.07
HNLE3# Fuel/Evacuation 1 inch 125 8.6 0.86
HNMC8# Oil 1/2 inch 1500 103.4 10.34
HNMD5# Oil 3/4 inch 1250 86 8.6
HNMDD# Bare: MP- LP 3/4” NA 2000 138 13.8
HNPB8# Pressure Washer 3/8 inch 4000 275 27.5
HNHCD# Bare: HP 1/2” NA 5000 345 34.5
HNHB7# Grease 3/8 inch 5000 345 34.5
HNPC5# Pressure Washer 1/2 inch 4500 310.3 31.0
.

Installation
3A0138J 5
Installation
Typical Installation Layout
A Main air supply
B Pump air supply
CAirfilter
D Air regulator
E Bleed-type master air valve (user supplied, required)
FPump
G Grounding wire (user supplied, required for pump and
hose reel)
H Thermal relief valve (user supplied, required)
J Fluid drain valve (user supplied, required)
K Fluid shut-off valve
L Fluid line
M Hose reel
N Dispensing valve
P Flexible inlet hose
A ground wire (G), bleed-type master air valve (E), thermal relief valve (H) and fluid drain
valve (J) are required in your system installation. These (user supplied) components help reduce
the risk of serious injury.
•Theground wire (G) must be connected to the pump grounding lug and to a true earth
ground to prevent static sparking that could result when fluid is dispensed through the hose.
See your local code for specific requirements.
• The hose reel must be grounded.
•Thebleed-type master air valve (E) relieves air trapped between this valve and the pump
after the air is shut off. Trapped air can cause the pump to cycle unexpectedly, therefore
locate the valve close to the pump.
•Thethermal relief valve (H) and fluid drain valve (J) assist in relieving fluid pressure in the
displacement pump, hose and dispense valve. Triggering the dispensing valve (N) to relieve
pressure may not be sufficient. Open the fluid drain valve (J) to relieve fluid pressure that
may be captured elsewhere in the system.
FIG. 1
B
A
C
DE
F
G
J
H
ti13981
P
K
K
L
N
M
G

Installation
63A0138J
Pressure Relief Procedure
1. 2.

Installation
3A0138J 7
All Mountings
NOTE: Reels perform best when arm allows hose to pull
straight off the spool as shown in FIG. 2 and FIG. 3.
To reduce the risk of injury, be sure the mounting sur-
face and mounting screws are strong enough to sup-
port the reels, weight of the fluids and stress caused
by hard pulls on the service hoses. See Technical
Data, page 23 for weights of hose reel assemblies.
FIG. 2
FIG. 3

Installation
83A0138J
Wall Mounting
Ceiling Mounting
1. A = Screws 2. A = Screws
A
ti13982
A
ti13983
Maximum distance to
floor - 16 ft (4.87 m)
1. A = Screws 2. A = Screws
A
A
Maximum distance to
floor - 16 ft (4.87 m)

Installation
3A0138J 9
Truck Bed Mounting
Changing Position of Guide Arms (30)
HS Models Only
1. A = Screws
A
1. Remove nuts (33). Reposition guide arms (30) to
new location. 2. Reinstall nuts (33). Torque to 25 - 35 ft lbs (33.9 to
47.5 N·m).
33
30
33
30

Installation
10 3A0138J
Changing Hose Guide (31) Position
HS Models Only.
1. Remove screws (52) and nuts (53) (not shown).
Reposition hose guide (31) to new location. 2. Reinstall screws (52) and nuts (53) (not shown).
Torque to 25 - 35 ft lbs (33.9 to 47.5 N·m).
52
31
52
52 31
52
Altri manuali per XD30 Series
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