Graco LineLazer 25A527 Manuale utente

3A3455A

Kit Instructions

LineLazer™Kit for Converting to a High

Production (HP) Auto Sprayer

Kit 25A527 for HP Auto upgrade with Laser

Kit 25A932 for HP Auto upgrade without Laser

For the application of line striping materials.

For professional use only.

Not for use in explosive atmospheres.

Important Safety Instructions

Read all warnings and instructions in this manual and in related manuals.

Be familiar with the controls and the proper usage of the equipment.

Save these instructions.

ti28741

HP Auto Switch 25A490 Kit

Single Solenoid

25A494 HP Auto

Control Board

25A495 Battery and

Charging Board Kit

25A530 Laser Kit

(25A527 Kit only)

Pressure Relief Procedure

2 Kit Instructions

Pressure Relief Procedure

1. Perform Grounding Procedure if using flammable

materials.

2. Set pump switch to OFF.Turn engine OFF.

3. Turn pressure control to lowest setting. Trigger all

guns to relieve pressure.

4. Engage all gun trigger locks.Turn prime valve

down.

5. If you suspect the spray tip or hose is clogged or

that pressure has not been fully relieved:

a. VERY SLOWLY loosen the tip guard retaining

nut or the hose end coupling to relieve pressure

gradually.

b. Loosen the nut or coupling completely.

c. Clear the obstruction in the hose or tip.

Installation

1. Remove control cover, disconnect wires, and dis-

connect old control board.

2. Remove display and display shroud (4 screws).

3. Remove hand grip (spraying compressed air into

end of the handle grip works well).

4. Move hand lever forward.

5. Assemble gun control button.

6. Install hand grip.

SKIN INJECTION HAZARD

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury from

pressurized fluid, such as skin injection, splashing fluid

and moving parts, follow the Pressure Relief Procedure

when you stop dispensing and before cleaning, check-

ing, or servicing the equipment.

ti28477a

ti28478a

Installation

Kit Instructions 3

7. Insert switch wires (21) into clips (25) and into oval

hole.

8. Install solenoid bracket, solenoid Kit 25A490, and

solenoid cover. Route solenoid wires up through the

upright channel to the control box.

9. Install new main board from Kit 25A494.

10. Install new battery charging board, Kit 25A495,

included in Kit 25A526.

11. Connect short red and black wires on charging

board to main board. Loop wires as shown.

ti28479a

ti28743a

NOTICE

Do not allow the solenoid wires

to make a sharp bend as shown.

Doing so may lead to wire

breakage. Place an approximate

0.75" radius bend in the wires

exiting the solenoid.

0.75"

ti28482a

ti28412b

ti28483a

Black Red

Installation

4 Kit Instructions

12. For LineLazer V 3900 or 5900, connect the other

wires to the main board in the order shown.

RED

BLACK

148

141

POTENTIOMETER

CONTROL BOARD

(24Y310 - STANDARD)

(24Y311 - HP AUTO)

BLACK

WHITE

BLACK

RED

PROGRAMMING PORT

GUN 1 GUN 2

BLACK RED

CHARGER BOARD

(24Y443 - HP AUTO)

30A AUTOMOTIVE FUSE

REGULAR ATO

FUSE HOLDER

205

214

ti28484a

Installation

Kit Instructions 5

13. For LineLazer V 200HS, connect the other wires to

the main board in the order shown.

RED

BLACK

148 REF

141

REF

CONTROL BOARD

(24Y310 - STANDARD)

(24Y311 - HP AUTO)

WHITE/RED

RED

GUN 1

GUN 2

BLACK RED

CHARGER BOARD

(24Y443 - HP AUTO)

REGULAR ATO

FUSE HOLDER

209

205

216

214

REF

WHITE/YELLOW

YELLOW

ti28485a

Installation

6 Kit Instructions

14. Bundle and cable-tie the two gray wires on the right

side of the main board as shown.

15. Do not cable-tie the white solenoid wires.

16. Bundle and cable-tie the wires on the left side of the

main board as shown.

17. Remove battery cover.

18. Install battery bracket, battery, and strap from Kit

25A526.

19. Install Laser Kit 25A530 per Laser Kit Instructions

(25A527 Kit with Laser only).

20. Connect battery leads and install cover.

21. Install display shroud and control box cover (do not

pinch wires).

25A530 Laser Kit

(25A527 Kit only)

ti28487a

ti28488a

Installation

Kit Instructions 7

22. Start engine and calibrate distance sensor per the

operation manual (3900, 5900 operation 3A3388;

200HS operation 3A3426).

23. After calibration, use the arrows to select the set-

tings screen.

24. Select 3900, 5900 or 200HS to match your

LineLazer.

25. Set time, date, and units to complete the installation.

Use to select Setup/Information. Press to

open Settings Menu.

Chooses the machine type. Necessary for accurate

gallon counting.

Use to set time and date.

Use

Set units with

Use to adjust screen contrast to the desired

value.

ti27839a

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 3A3455

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

www.graco.com

Revision A,April 2016

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