GrainPro COCOON Cargo Manuale utente

GRAINPRO® COCOON™CARGO

INSTRUCTION MANUAL

MA4042TSD1014-3

2/24

GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

GrainPro®, Inc.

200 Baker Ave., Suite 309 Concord, MA 01742 USA

Phone: +1 978 371 7118 Fax: +1 978 371 7411 Website: www.grainpro.com

Email: [email protected]

GrainPro® Philippines, Inc.

Lot 46 Efficiency Avenue, Subic Bay Gateway Park I, Subic Bay Freeport Zone 2222 Philippines

Phone: +63 47 252 7884 Fax: +63 47 252 7885 Website: www.grainpro.com

Email: salesasia@grainpro.com

GrainPro® Kenya

Shop A2, Space Apartments Mai Mahiu Road, Near T Mall Nairobi, KENYA

Phone: +254 710 933 717 Website: www.grainpro.com

Email: saleseafrica@grainpro.com

GrainPro® Mexico

Garona No. 903, Secc. Tres, Col. Amberes, CP 37235, León, Gto., México

Phone (Mobile): +52 1 (477) 392-0851 Website: www.grainpro.com

Email: guillermo@grainpro.com

GrainPro® Costa Rica

Paseo Colón, Centro Colón, en Bufete Robles Oreamuno District Merced, San José, Costa Rica

Phone: +506 4701-1173 Website: www.grainpro.com

Email: [email protected]m

GrainPro® India Postharvest Technology Pvt Ltd

B305, Grande View 7 Hsg. Soc. Ltd., Phase - I, Near Ashok Leyland, Ambegaon BK, PUNE,

Pune, Maharashtra, India, 411046

Phone (Mobile): +91 9970157263 Website: www.grainpro.com

Email: [email protected]m

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GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

TABLE OF CONTENTS

1. INTRODUCTION ........................................................................................................................................ 4

2. CHECKLIST................................................................................................................................................. 5

3. COMPONENTS .......................................................................................................................................... 6

4. SPECIFICATIONS........................................................................................................................................ 7

5. INSTALLATION .......................................................................................................................................... 7

Site selection....................................................................................................................................... 7

Loading ............................................................................................................................................... 7

Positioning the top section................................................................................................................. 8

Use of Desiccant (Calcium Chloride, CaCl2) –(Recommended).......................................................... 9

Zipping ................................................................................................................................................ 9

Pressure (vacuum) decay test........................................................................................................... 11

Tensioning of straps (protecting zipper)........................................................................................... 12

Carbon dioxide (CO2) safety.............................................................................................................. 12

Procedure for purging with carbon dioxide...................................................................................... 13

Using oxygen analyzer for monitoring.............................................................................................. 15

Using carbon dioxide analyzer for monitoring ................................................................................. 16

Monitoring relative humidity (%RH)................................................................................................. 17

Using GrainPro EcoWiSe for wireless monitoring............................................................................. 17

Dismantling ...................................................................................................................................... 18

6. PREVENTING CONDENSATION ............................................................................................................... 18

Why condensation occurs ................................................................................................................ 18

Moisture content (MC) requirement for safe storage...................................................................... 18

Setting-up the GrainShade (Outdoor installation)............................................................................ 19

7. MAINTENANCE AND CARE ..................................................................................................................... 19

Regular examination......................................................................................................................... 19

Physical inspection ........................................................................................................................... 19

Repairing punctures and other damages ......................................................................................... 20

Prohibited items for air shipment .................................................................................................... 20

Cleaning top and bottom sections.................................................................................................... 20

Folding .............................................................................................................................................. 21

Safekeeping ...................................................................................................................................... 21

Platform installation of rodent guard............................................................................................... 21

Termite control................................................................................................................................. 22

Recycling........................................................................................................................................... 23

8. FREQUENTLY ASKED QUESTIONS ........................................................................................................... 23

9. WARRANTY CLAUSE................................................................................................................................ 24

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GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

1. INTRODUCTION

The GrainPro® Cocoon™Cargo is designed to address the growing market demand of transporting

agricultural commodities in Big Bags (officially known as Flexible Intermediate Bulk Container or FIBC;

also called “tote bags” in the USA). Very often, commodities are infested before loading into the

container or are found to be infested upon arrival at destination ports even if they were fumigated with

phosphine prior to loading into containers.

Twenty (20) bags of 700-1000 kg or 10 bags of 1000-1500 kg fit in a standard 20-foot shipping

container. GrainPro developed a Cocoon with the same capacity as a 20-foot container that can

accommodate 20 small or 10 large Big Bags. The Cocoon Cargo zipper is located near the ground to

facilitate handling bulk with forklifts. A sturdier and more durable 1250 g/m2PVC allows for outdoor

storage which can handle extreme pressure. The Cocoon Cargo is equipped with a CO2or phosphine

treatment port and an air outlet port, which makes it ideal for fumigation.

1.1. FEATURES:

1.1.1. Easy to use and ensure the safety of all dry agricultural commodities

1.1.2. An ideal fumigation chamber for infested crops before shipment or on arrival

1.1.3. Preserves the quality (aroma, freshness, color, etc.) of the stored products

1.1.4. Ideal for organic fumigation using CO2

1.1.5. Facilitates temporary storage of goods at departure or destination ports

1.1.6. Applicable for commodities in Big Bags, but also for smaller bags with or without pallets

1.1.7. Minimizes condensation, inhibits/controls mold growth, and infestation

1.1.8. A “green” technology for organic product storage (certified safe for organic grain storage as secondary

packaging)

1.2. PRODUCT GUARANTEE:

1.2.1. In accordance with the terms and conditions herewith, GrainPro, Inc., guarantees the quality of this

product per its written warranty provided it is used according to the instructions in this manual.

1.2.2. Please read and understand the manual thoroughly before using the Cocoon Cargo.

1.3. COMMENTS, COMPLAINTS, AND/OR CLARIFICATIONS:

1.3.1. Please contact cu[email protected],

we shall be glad to address any of your concerns.

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GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

2. CHECKLIST

Please inspect your GrainPro Cocoon Cargo to ensure that the package includes the following items:

PART NAME

DESCRIPTION

IMAGE

2.1. CARRY BAG

2.1.1. Contents:

a. Cocoon Cargo

(Top and Bottom)

b. GrainShade™

c. Small parts

d. Repair kit

e. Instruction manual

2.2. ZIPPER PULL

2.2.1. For zipper sealing

One (1) set

(left and right)

2.3. PATCHING

MATERIAL

2.3.1. White-colored PVC roll

for patching holes and

other damages

(30cm x 1.5m)

One (1) piece

2.4. PVC GLUE

2.4.1. For patching PVC

materials

(One) 1 tube

2.5. SILICON SPRAY

2.5.1. For zipper lubrication

One (1) can

2.6. TAPE MEASURE

2.6.1. For checking the height

of the stack

One (1) piece

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GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

2.7. GRAINSHADE™

2.7.1. Reflective cover material

for outdoor installation

One (1) piece

2.8. EXTRA ROPE

2.8.1. For tying the

GrainShade™

Forty (40) meters long

(minimum)

2.9. RODENT GUARD

2.9.1. To prevent rodents from

climbing up the platform

when storing an empty

and folded Cocoon

Cargo

Four (4) pieces per pack

2.10. INSTRUCTION

MANUAL

2.10.1.Installation instructions

2.10.2.Maintenance

instructions

2.10.3.Frequently asked

questions

2.10.4.Warranty clause

3. COMPONENTS

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GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

4. SPECIFICATIONS

4.1. MATERIALS

PARAMETERS

DETAILS

Material

Reinforced Polyvinyl Chloride (Re-PVC)

Thickness, mm (inch)

0.97 (0.04) ±5%

Color

White

Material weight

1,250 g/m2

Oxygen Transmission Rate (OTR)

<500 cm3/m2/day @ 0.1 MPa

Water Vapor Transmission Rate (WVTR)

<9 g/m2/day

Product life

15 years

Warranty

5 years

Sealing method

PVC Hermetic Zipper

Capacity, Big Bags @ 700-1000 kg for small/

1000-1500 for large

20 small or 10 large Big Bags

Dimensions (L x W x H)

640cm x 285cm x 235cm (252 in. x 112 in. x 93 in.)

Packed weight

125 kg (276 lbs)±5%

Packed dimensions

110 cm x 100 cm x 30 cm (43 in. x 39 in. x 12 in.)

Packed volume

0.3 m3(11 ft3)

5. INSTALLATION

5.1. SITE SELECTION

5.1.1. The Cocoon Cargo can be installed indoor or

outdoor. For indoor installation, look for:

a. A flat area away from standing or running

water.

b. Cleared of any sharp objects (stones,

broken glass, nails, etc.) that may puncture

the Cocoon.

c. Sufficient space to accommodate the

Cocoon Cargo, the GrainShade and an

inspection path around (at least 50 cm

each side).

5.1.2. If the Cocoon Cargo is going to be installed on

soil or turf, put a layer (5cm) of fine sand (or

any equivalent) on top as ground foundation.

5.1.3. During loading, make sure that workers do not

wear shoes with spikes that may damage the

Cocoon Cargo. Preferably, choose a site that

offers ease in loading/unloading, away from

crowded areas and rubbish. For indoor

installation, clean the area to remove sharp

objects.

5.2. LOADING

5.2.1. Check the moisture content of the commodity

to ensure the MC is at a safe level. (Excessive

moisture levels can lead to condensation,

mold and aflatoxin growth among others).

Safe moisture level for long term storage is

different for every commodity.

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GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

5.2.2. Loading the bottom section:

a. Unfold the bottom section of the Cocoon

Cargo and lay it out on the prepared site.

b. Roll down the wall. Stretch the floor of the

bottom section by pulling the corners

before loading the bags.

5.2.3. Start the loading of Big Bags using a

mechanical loader or a forklift.

5.2.4. Continue loading by placing the Big Bags as

close as possible to each other. Load the

second layer of Big Bags the same way as the

first layer.

5.2.5. Place desiccants (calcium chloride) bags on

strips on top.

5.3. POSITIONING THE TOP SECTION

5.3.1. Place the top section over the stack. There are several ways to place the top section:

a. By rolling.

b. By using a forklift or conveyor.

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GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

Rolling method

Use of forklift

Use of conveyor

5.3.2. Unfold the top section over the stack. Make sure that top and bottom section arrows are aligned and

the tension straps are outside.

5.3.3. One pair of arrows is painted green. Match these arrows for correct front and back orientation of the

Cocoon.

5.3.4. Pull the sides covering the entire pile.

NOTE: Do not use tensions straps to pull or carry the top section.

5.3.5. Use silicon spray in closing the Cocoon with zipper pull.

5.4. USE OF DESICCANT (CALCIUM CHLORIDE, CaCl2) –(Recommended)

5.4.1. Required dosage of Calcium Chloride, CalCl2:

5.4.2. Place the desiccants (Calcium Chloride, CaCl2) at the middle-top portion of the bags inside the

Cocoon Cargo before zipping.

5.4.3. For six (6) months of storage, spread-out the desiccant packs on top portion of the bags inside the

Cocoon Cargo before Zipping.

COCOON CARGO

Desiccant Require (CaCl2) for

1 month of Storage

Desiccant Required (CaCl2) for

6 months of Storage

grams

GP Cocoon Cargo

300

1800

5.5. ZIPPING

5.5.1. Preparing to zip:

a. Insert one hand inside the inverted pocket

and engage the zipper track of the top and

bottom liners by pressing the zipper.

b. Manually close the zipper track to a length

of 10 cm before using the zipper pulls.

NOTE:

There are zipper pulls that zip to the right for right-handed users *marked with “RIGHT”+ and

zipper pulls that zip to the left for left-handed users *marked with “LEFT”+.

5.5.2. Engaging the zipper pull:

a. Open the zipper pull by moving the black

plastic handle, projecting the large wheel

away from the flexible pulling loop.

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GrainPro® Cocoon™ Cargo Instruction Manual

MA4042TSD1014-3

b. Starting from the inverted pocket, place

the smaller black running wheel inside the

liner facing upward to engage the zipper

track of the bottom liner.

c. Place the larger wheel outside the liner

facing upward, to engage the zipper track

of the top liner.

5.5.3. Using the zipper pull:

a. Rotate the zipper pull’s plastic handle 180°

toward its pulling loop, forcing the tongues

and grooves of the two zipper tracks

together. Slide the zipper pull around your

Cocoon Cargo.

b. To make zipping easier, a second person

should pull the top and bottom liners’

zipper tracks close to each other as the

zipper pull is advancing.

c. Apply the silicon spray to the zipper track

to ensure ease of pulling the zipper pull.

5.5.4. Completing the zipping process:

a. Take note of the marks (“arrows”) printed

on both top and bottom sections in pairs.

b. The markings at the top section are located

on the protective flap. If you reach a pair

that does not match, you can slide the

already zipped tracks by pulling the top

and bottom liners in opposite directions

until the marks meet.

NOTES:

If marks do not align, the two zippers may have been exposed to different temperatures which

might result in elongation of the zipper.

Expose the Cocoon sections under the sun for 30 minutes to remove zipper length difference.

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