Granby COMPACT- multi Manuale di istruzioni

COMPACT-multi

HIGH EFFICIENCY OIL-FIRED MULTI-POSITIONAL FURNACE

Installation, Operation &

Maintenance Manual

INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL

CODES THAT MAY DIFFER FROM THIS MANUAL

Please read this complete manual before beginning installation.

These instructions must be kept with the furnace for future reference.

CERTIFIED TO: CAN/CSA Std. B140.0 & Std. B140.4

CONFORMS TO: UL 727

GRANBY FURNACES INC

PO Box 637

12118 Hwy 209

Parrsboro Nova Scotia Canada

B0M 1S0

www.granbyindustries.com

COMPACT-MULTI – INSTALLATION/OPERATION MANUAL

5IM-OF-K4C0-01 Jun/12

TABLE OF CONTENTS

1.0 Homeowner Information 3

1.1 Introduction 3

1.2 Air Filters 3

1.3 Regular Maintenance 3

1.4 Warnings 3

1.5 Direct Vent 3

1.6 Shutting Furnace Down 3

1.7 Restarting Furnace 4

2.0 Installation 4

2.1 Important 4

2.2 Caution 4

2.3 Installation Codes 4

2.4 Multi-Position 5

2.5 Placement & Venting 5

2.6 Assemble & Install Burner 7

2.7 Changing Nozzle 7

2.8 Set Burner for Efficient Operation 7

2.9 Blower Setting 8

2.10 Air Conditioning 8

2.11 Humidifier 8

2.12 Thermostat Anticipator Setting 8

2.13 Fan Control 8

2.14 Off Cycle Air Circulation 9

3.0 Burner Specification 9

4.0 Blocked Vent Switch 9

5.0 Oil Tanks & Piping 10

6.0 Blower Removal 11

7.0 General Specification 11

8.0 Comfort Adjustments 13

9.0 Trouble Shooting Guide 13

COMPACT-MULTI – INSTALLATION/OPERATION MANUAL

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10.0 Appendix

Figure – 1 Burner Insertion

Figure – 2A Blower Removal

Figure – 2B Blower Removal

Figure – 3 Oil Tank & Piping

Figure – 4 Wiring Diagram

Figure – 5 Sub-Base Instructions

Figure – 6 Dimensions

Figure – 7 Return Air Filter Locations

Figure – 8 Dip Switch Fan Center

Figure – 9 Exploded Parts

Table – 1 Parts List

Keep this manual in a safe place for future reference.

Follow manual carefully for the correct way to install and operate this unit.

Do not operate this appliance until operating instructions have been read and fully understood.

DANGER: Do not use this furnace as a construction heater. Use of this furnace as a

construction heater exposes it to abnormal conditions, contaminated combustion air and lack

of air filtering. Failure to follow this warning can lead to premature furnace failure which could

result in a fire hazard and/or bodily harm and/or material damages.

SAVE THESE INSTRUCTIONS

COMPACT-MULTI – INSTALLATION/OPERATION MANUAL

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1.0 HOMEOWNER INFORMATION

1.1 INTRODUCTION

Please read and understand this manual before installing, operating or maintaining the

furnace. To ensure you have a clear understanding of the operating procedures of the

appliance please take the time to read section 1.0 HOMEOWNER INFORMATION of this

manual.

1.2 AIR FILTERS

To maintain furnace performance and safety, replace dirty filters as required or at least once

every heating season. Use new approved disposable filters of the same size and type, or

clean permanent filters according to manufacturer’s instructions. Replace the filters or clean

the filters more often if dusty conditions exist. Dirty, clogged or wrong sized filters will impair

the furnace performance and may cause the furnace to shut down or overheat. The filter

bracket can be moved from the left side to the right side or the bottom of the furnace. See

Figure - 7.

1.3 REGULAR MAINTENANCE

Check complete operation at least once a year. In Canada see B139, Section 14,

Maintenance, for recommended servicing procedure. Heat exchanger ducts are accessed

through breech access panels at front of unit. Replace stainless steel gas baffles after

cleaning. Cerafelt (1/4”) gaskets may have to be replaced.

1.4 WARNINGS

NEVER burn garbage or paper in the unit.

NEVER store combustible material around it.

DO NOT attempt to start burner when excess oil has accumulated, when unit is full of vapour

or when heat exchanger is very hot.

DO NOT use gasoline, crankcase drainings or any oil containing gasoline.

1.5 DIRECT VENT

It is the responsibility of the homeowner to ensure that the area around the Direct Vent

terminal and air intake is free of snow, ice and debris. The vent terminal should be checked

during heavy snowstorms to ensure proper operation.

1.6 SHUTTING FURNACE DOWN

POWER OFF Turn off main power switch.

FUEL OFF Shut off manual fuel supply valve.

Always keep manual fuel supply valve shut off if the burner is shut down for an extended

period of time.

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1.7 RESTARTING FURNACE

Follow this procedure before restarting a unit that has been shut down for an extended period

of time.

INSPECTION Have the furnace/system serviced and inspected by a qualified technician.

Ensure furnace/system has not been tampered with.

FUEL Turn on fuel supply and check that there are no leaks.

POWER Turn on power and check that the furnace starts and operates as usual.

OPERATION If the furnace/system fails to operate or operates in an unusual manner, call

your service technician. If the burner fails to operate at any time, call a

qualified burner technician.

2.0 INSTALLATION

2.1 IMPORTANT

Read the instructions thoroughly before installing furnace or starting burner. Consult local

authorities about your local Fire Safety Regulations. All installations must be in accordance

with local state or provincial codes. Improper installation will result in voiding of warranty.

2.2 CAUTION

DO NOT START THE BURNER UNTIL ALL FITTINGS, COVERS AND DOORS ARE IN

PLACE. DO NOT TAMPER WITH THE FURNACE OR CONTROLS, CALL A QUALIFIED

BURNER TECHNICIAN. FOR YOUR SAFETY: DO NOT STORE OR USE GASOLINE OR

OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE.

2.3 INSTALLATION CODES

Installation MUST comply with the requirements of authorities having jurisdiction. All local and

national codes governing the installation of oil burning equipment, wiring and venting must be

followed. Some of the applicable codes are:

CAN/CSA B139 Installation Code for Oil Burning Equipment.

NFPA 31 Installation Code for Oil Burning Equipment.

ANSI/NFPA 90B Warm Air Heating and Air Conditioning Systems.

ANSI/NFPA 70 National Electrical Code.

CSA C22.1 Canadian Electrical Code.

ANSI/NFPA 211 Chimneys, Fireplaces, Vents and Solid Fuel Burning Appliances.

The latest versions of the above codes, which have been approved for use in the location of

the installation, must be used.

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2.4 MULTI - POSITION

The Compact-multi is designed to operate in either upflow, downflow or horizontal mode. The

breech is convertible from front to rear by switching the breech pipe and cover plates. The

burner is always installed in an upright position by four nuts.

2.5 PLACEMENT & VENTING

Furnace installation should conform to the required installation code for oil-fired equipment

(USA: NFPA 31, Canada: CSA B139).

UPFLOW Install the furnace close to chimney or vent and central to ductwork. The

furnace may be placed on a combustible floor or, if required, on a Granby

Appliance Stand or four (4) rigid blocks. The floor must be strong enough

to carry the weight of the furnace. The furnace is shipped in upflow

configuration.

DOWNFLOW Install the plenum and sub-base as shown in Figure - 5 or the illustration

included with sub-base kit (K4C-KA-0500-00). A sub-base is required to

support the furnace. This sub-base maintains the clearances to

combustible materials through the floor and provides a convenient

attachment to the plenum. For furnaces installed on a combustible floor,

ensure that the requirements of the authorities having jurisdiction are

satisfied.

HORIZONTAL In suspended horizontal positions four 3/8”-16 x 4” eyebolts and 3/8” nuts

are use to suspend the furnace. Determine the appropriate side and

remove the knockouts. Four weld nuts (3/8 - 16 UNC) are concealed

behind knockouts on either side of the furnace. For installations where the

furnace will be supported from below, use 4” long 3/8” UNC bolts as

adjustable legs. Eyebolts complete with locking nuts are available. The

locking nuts should be threaded on the eyebolt 3/4” to 1”. This provides a

stop for the eyebolt.

CHIMNEY/VENT Connect the furnace to a chimney/vent system of size and condition

required by the NFPA 31 (USA) or CSA B139 (Canada) code. Furnace is

approved for factory built chimney type “L” vent. Breech is certified for 5”

vent pipe. Keep vent/flue pipe as short as possible with min. 1/4” per foot

upward slope. Use approved fitting through a wall. Vent/flue pipes MUST

NOT pass through a ceiling. Maximum flue gas temperature is 575°F.

THROUGH-THE- Furnace is approved for Granby Direct Vent with Riello burner.

WALL VENTING

COMBUSTION & Install openings and ductwork to the furnace room to provide fresh outside

VENTILATION AIR combustion and circulation air for cooling the furnace casing, as

installation codes require (USA: NFPA 31, Canada: B139). If installed in

a closed room, provide two free air ventilation openings of at least 8” x 12”

(96 sq. in.) free flow area near ceiling and floor. Oil burners must have

sufficient air to allow vent systems to operate properly. See furnace

operating label. Not applicable to Direct Vent.

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BREECH The breech is convertible from front to rear by switching the breech pipe

with the cover plate and cabinet cover panels.

DRAFT Use approved draft control supplied for 5” pipe. Use two draft controls on

strong draft chimneys. Set specified draft pressure to -0.03” wc. Not

applicable to Direct Vent installations.

AIR FILTER The filter bracket can be moved from the left side to the right side or the

bottom of the furnace. See Figure - 7.

ELECTRICAL Wire according to the National Electrical Code (Canadian Electrical Code

in Canada) or local codes. Use a separately fused #12 electrical line

directly from the service panel to the furnace junction box. Install a

manual shut off switch at the door or stairway to furnace room so furnace

can be shut off remotely.

COMBINATION The Compact-multi can be used with the Scotty SS providing the 0.60 US

gph nozzle is used. This will ensure that adequate air circulates through

the Scotty SS. Set blower speed to high. If the Compact-multi is used in

a down flow position with the Scotty SS, a diverter base is available for

easier duct connections.

SUB-BASE The sub-base kit is used to provide the proper support and clearances for

a furnace that is used in the downflow position and is mounted on a floor

with the supply ducting running beneath the floor (K4C-KA-0500-00).

DIVERTER BASE The diverter base is used to provide proper support when the Compact-

multi furnace is used in the downflow position and the supply ducting is

above the floor, or for the add-on to a wood furnace. This base is a

furnace supporting 90 degree elbow (K4C-KA-0400-00).

SPACE HEATER The space heater kit is used when the furnace is heating the only room in

which it is located. The kit consists of two louvered blower side panels

and a louvered air diffuser top, which mounts on the top of the furnace in

place of ductwork (K4C-KA-0100-00).

VESTIBULE The vestibule is used to cover the burner and provide a burner

compartment. It is sometimes used in conjunction with the space heater

kit (K4C-KA-0600-00).

ADD-ON Any furnace can only have one additional appliance added to the

ductwork. Other items which do not drastically reduce the air flow are

allowed.

COMPACT-MULTI – INSTALLATION/OPERATION MANUAL

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2.6 ASSEMBLE & INSTALL BURNER

ASSEMBLE Check burner model is correct for furnace rating required. Assemble as

per burner manufacturer’s instructions.

SET END CONE Riello - Set turbulator as per furnace operating decal or section 3.0

BURNER SPECIFICATIONS. Beckett – See burner manufacturer’s

instructions.

SELECT NOZZLE Select oil input, nozzle required and burner configuration as shown on

furnace operating decal or section 3.0 BURNER SPECIFICATIONS.

INSTALL NOZZLE Install nozzle, check for clean seating and tighten nozzle adaptor.

ELECTRODES See burner manufacturer’s instructions for correct setting.

INSERTION See section 6.0 GENERAL SPECIFICATIONS or Figure - 1.

LENGTH

MOUNT BURNER Tighten top nut first so burner tips down slightly. The burner is always

installed in an upright position by four nuts.

PUMP BY-PASS For one pipe system factory setting (no plug).

PLUG

WIRING Refer to wiring label and Figure – 4 for correct burner connections.

THERMOSTAT Connect thermostat terminals.

2.7 CHANGING NOZZLE

NOZZLE CHANGE If a new nozzle of a different size is installed change the heating blower

speed according to the operating decal or section 3.0 BURNER

SPECIFICATIONS.

2.8 SET BURNER FOR EFFICIENT OPERATION

SET END CONE Use turbulator settings in section 3.0 BURNER SPECIFICATIONS or

operating decal as a guide to set turbulator, particularly for nozzle

changes.

PUMP PRESSURE Refer to section 3.0 BURNER SPECIFICATIONS or operating decal.

AIR SETTING Use air settings in section 3.0 BURNER SPECIFICATIONS or operating

decal as a guide to set air damper.

SAMPLING HOLE On smoke/vent pipe, between appliance breech and draft control, punch

or drill a 1/4” round opening. Not applicable to Direct Vent.

DRAFT PRESSURE Using an accurate draft meter; adjust the draft control to obtain -0.03” wc

draft pressure at the breech sampling hole. Not applicable to Direct

Vent.

COMPACT-MULTI – INSTALLATION/OPERATION MANUAL

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BURNER SETTING After 5 minutes of normal operation, check smoke for zero to trace

reading and measure CO2. Readjust the burner controls as required.

EFFICIENCY Always leave burner set with CO2reading about 1% of CO2lower than

the peak efficiency achieved with a zero to trace smoke (e.g. a zero to

trace reading of 12.5% CO2should be set back 1% to 11.5%). This

gives better allowance for fuel and draft variations and maintains a

better seasonal efficiency. When the burner is set, lock the

adjustments with the locking nuts.

DO NOT START BURNER UNTIL ALL FITTINGS AND COVERS ARE IN PLACE.

2.9 BLOWER SETTING

Ensure power is off when adjusting blower setting. For heating, use the blower speeds

shown on the furnace specifications to give a rise of 70 - 85°F. The #4 Lo blower speed can

be used for air circulation when neither heating nor cooling are required. Set blower speeds to

match the installation requirements. On the model number the last 2 digits represent the type

of motor: 03 for a PSC 1/3HP motor and E3 for a 1/2HP ECM high efficiency motor.

2.10 AIR CONDITIONING

An air conditioning coil may be installed on the supply side only. Coils installed on the return

side will cause condensation on the heat exchanger that will shorten the heat exchanger life

and may cause products of combustion to enter the house. The bottom of the drain pan must

be at least 10” above the top of the heat exchanger. Wire according to Figure – 4. Height of

the coil above the heat exchanger shall be no less than 10” (254 mm).

*See A/C coil Manufactures Requirements *

2.11 HUMIDIFIER

If a humidifier is installed ensure that no water can drip or run from it into the furnace. This

would cause deterioration and void the furnace warranty.

2.12 THERMOSTAT ANTICIPATOR SETTING

Adjust to thermostat manufacturer’s instruction.

2.13 FAN CONTROL

Limit 165°F - Factory set

Fan On 45 seconds after burner starts

Fan Off Adjustable on electronic board

COMPACT-MULTI – INSTALLATION/OPERATION MANUAL

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2.14 OFF CYCLE AIR CIRCULATION

#4 LO SPEED All models have the #4 Lo speed switch for optional constant air circulation

during the furnace off cycle.

“FAN ON” When “FAN ON” is selected on the thermostat, the blower will run constantly

at the #1 Hi speed providing heat, cooling or neither as selected.

3.0 BURNER SPECIFICATIONS

Model Burner Input Nozzle Pump Air

Setting Turbulator Output Heating CFM@ Blower Speed

USGPH L/h Btu/h (psi) Btu/h kW 0.2"wc 0.5"wc 0.2"wc 0.5"wc

K4C-E1-0090-03 Riello 40 F3 0.61 2.31 85,400 0.50 80B 150 2.8 0.5 74,000 22 990 990 4 3

0.73 2.76 102,200 0.60 60W 3.5 1.0 88,000 26 1180 1090 3 2

K4C-G3-K098-03

Beckett AFG-F0 0.61 2.31 85,400 0.50 70W 150 6/0 - 73,000 21 1050 1050 3 2

Beckett AFG-F3 0.73 2.76 102,200 0.60 70W 150 7/0 - 88,000 26 1150 1100 2 1

0.79 2.99 110,600 0.65 70W 9/0 - 93,000 27 1150 1100 2 1

K4C-N1-K098-03 Beckett NX-LH

0.61 2.31 85,400 0.50 60A

150

2.3 - 75,000 22 1050 1050 3 2

0.73 2.76 102,200 0.60 60A 3.5 - 88,000 26 1150 1100 2 1

0.81 3.07 113,400 0.65 60A 4.0 - 98,000 29 1150 1100 2 1

Direct Vent

K4C-V1-0090-03 Riello BF3

0.61 2.31 85,400 0.50 80W 150 5.0 0.5 74,000 22 990 990 4 3

0.73 2.76 102,200 0.60 60W 6.0 1.5 88,000 26 1180 1090 3 2

The turbulator & air settings found in this section should be used as a guide.

With ECM motors, the last 2 digits of the model number are E3 instead of 03.

4.0 BLOCKED VENT SWITCH

Oil-fired appliances installed in Canada require a blocked vent shut-off system when installed

on a chimney. A safety switch is included with the furnace to perform this function. It is the

installer’s responsibility to install the switch in accordance with the instructions provided. Not

applicable for Direct Vent systems.

Field Controls Model: WMO-1 (Manual Reset)

Switch Operation

Blocked vent switches are flue gas safety devices for detecting spillage of flue gases due to a

blocked flue or inadequate draft. After detecting a problem, the switch de-energizes the

system’s burner control.

NEVER reset the switch unless the cause of the blockage has been corrected.

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