Green Light Cycle Urban Ryder Manuale utente

WARNING: You are the only person responsible for your personal safety. Do not (or let anyone) operate your Urban

Ryder™ bicycle without reading the user manual, as you/they could be seriously injured or killed. All riders

must: Familiarize yourself unl you understand and are competent with all the controls and braking systems

to correctly and safely operate the Urban Ryder™ in any riding condions. Green Light Cycle Ltd.™assumes

no responsibility for your personal safety and by operang this electric bicycle you acknowledge that you

are competent with its operaon and controls, have read the User Manual, are responsible for your own

personal safety and accept Green Light Cycle Ltd.’s terms and agree to be bound by them. Do not operate or

ride any Power Assisted Bicycle unless you are already a competent bicycle rider. The bike can quickly reach

high speeds and cauon must be exercised when operang the Urban Ryder™. Carefully read this manual

(even if you are an experienced rider) before riding your Urban Ryder™! You must wear a helmet and safety

equipment, and obey all Provincial and Federal motor vehicle laws. An unprotected head is highly suscepble

to injury, even from the lightest contact, but wearing a helmet that meets UL or CSA tesng standards may help

prevent injury. 2020

USER MANUAL

POWER ASSISTED BICYCLES

™

USER MANUAL - URBAN RYDER™

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TABLE OF CONTENTS

Table of Contents

Parts Identiﬁcation Diagram.......................................................................................................................................... 3

Assembly Instructions...................................................................................................................................................4

Assembly: Handlebars.........................................................................................................................................5

Assembly: Front Wheel & Pedals ........................................................................................................................6

Assembly: Seat Installation & Tire Pressure........................................................................................................ 8

Urban Ryder™ Operation: Battery Removal & Installation, Precautions, Charging, and Storage.........................9

Removal & Install the Battery ..............................................................................................................................9

Charging the Battery.......................................................................................................................................... 10

Long Term Battery Care..................................................................................................................................... 11

Extending the Life of Your Battery ..................................................................................................................... 12

Urban Ryder™ Operation: System & Battery Power “ON/OFF” ..............................................................................13

Introduction ........................................................................................................................................................13

Power Up Your E-Bike .......................................................................................................................................13

Using the King Meter®.......................................................................................................................................14

Time Setting............................................................................................................................................... 14

Top Riding Speed ...................................................................................................................................... 14

Display Units..............................................................................................................................................15

Wheel Diameter Setting.............................................................................................................................15

Backlight Brightness ..................................................................................................................................15

Exit Settings...............................................................................................................................................15

Normal Operation of E-Bike...............................................................................................................................15

Power OFF ................................................................................................................................................15

Speed Display............................................................................................................................................15

Pedal Assist Level & Throttle Power Oﬀ/On Selection.......................................................................................16

King Meter® Display Backlight & Bike Headlight.......................................................................................16

Distance & Time Display............................................................................................................................16

Battery Capacity ........................................................................................................................................16

Display Malfunction Codes ........................................................................................................................17

Button Battery Replacement......................................................................................................................17

Pedal Assist & Thumb Throttle...........................................................................................................................17

Braking System..................................................................................................................................................17

Urban Ryder™ Operation: Pre-Ride Checklist ..........................................................................................................18

Pre-Ride Checklist & Familiarization Before Your First Ride ............................................................................. 18

Operation of Power Assisted Bicycle Controls...................................................................................................18

“10 Point” Check List Before Your First Ride and Every Ride After ................................................................... 18

Urban Ryder™ Operation: Usage ...............................................................................................................................19

Urban Ryder™: Troubleshooting................................................................................................................................ 20

Urban Ryder™: Care & Maintenance..........................................................................................................................21

Transporting an Electric Bicycle......................................................................................................................... 21

Cleaning.............................................................................................................................................................22

Keys for the Battery ...........................................................................................................................................22

Locating Your Serial Number .............................................................................................................................22

Urban Ryder™: Warranty.............................................................................................................................................23

WARRANTY REGISTRATION INFORMATION CARD .................................................................................................24

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USER MANUAL - URBAN RYDER™ PARTS IDENTIFICATION DIAGRAM

Parts Identiﬁcation Diagram

1. Tektro® Front Disc Brake

2. Tire Valve Stem

3. Front Suspension

4. Front Fender

5. Front Light

6. Brake Levers

7. King Meter® LCD Display

8. Bell

9. Thumb Throle

10. ShiLever

11. Handlebar

12. Frame

13. Seat Post

14. Quick Release Seat Lock

15. Seat

16. Baery Key

17. Baery

18. Rear Fender

19. Rear Brake Calliper

20. Tektro® Rear Disc Brake

21. Shimano® Freewheel

22. Hub Motor by 8FUN

23. Shimano® Derailleur

24. Tires

25. Spokes

26. Rims

27. Kickstand

28. Chain

29. Controller box

30. Chain Wheel and Crank

31. Pedals

32. Front Brake Calliper

30 25

USER MANUAL - URBAN RYDER™

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ASSEMBLY INSTRUCTIONS

Congratulaons on receiving your Urban Ryder™ Electric Bicycle! If for any reason you do not have the proper tools or

are not conﬁdent in safely assembling the bike yourself, we recommend that you take the bike to a local bike shop for

assistance or have them assemble it. We suggest taking all bikes in for a safety check and tune up before riding. Always

wear a helmet when riding.

Open the box from the top by cung the 3 bands and the packaging tape. Carefully remove the 3 Styrofoam packing blocks.

Remove the front wheel before removing the bicycle. Remove the bicycle by liing it straight out of the box (this may

require 2 people). Be careful not to scratch yourself or the bike on the carton staples. Stand the bike on a clean ﬂat surface

and remove the Styrofoam packing material strap ed to the frame and various parts. Be careful not to scratch the bike or

cut yourself when snipping the strap es. Be sure to keep any small packages of parts and paperwork that come with the

bike. Check all contents to ensure you have each part required for assembly.

Box Contents:

1 x Bike Frame with Rear Wheel Aached

1 x Front Wheel

2 x Pedals (Le& Right)

1 x Lithium Baery 48 Volts 13 Ah

2 x Baery Keys

1 x 120 Volt Charger

1 x Seat

1 x Tool Kit: 5 x Hex Wrenches (2 mm, 3 mm, 4 mm, 5 mm, 6 mm)

3 x Wrenches, double sided (8 mm & 10 mm, 13 mm & 15 mm, 14 mm & 17 mm)

1 x Screwdriver, double sided (star & slot conﬁguraon)

1 x King Meter® Owner’s Manual

1 x Shimano® Gear and Tektro® Brake Data Sheets

1 x Green Light Cycle Owner’s Manual

Now that you have your bike out of the box and unpacked, it is me to charge the baery. Please refer to the Baery

Removal & Installaon, Precauons, Charging, and Storage instrucons on page 9. It is beer to remove the baery from

the bike for the ﬁrst charging as this will make the bike assembly easier, with no cords in your way.

Assembly Instructions

Unlock the baery with the key by inserng the key in the lock, close to the seat.

Push the key to depress the lock into the baery and turn the key one half turn

counter clockwise to unlock the baery slide pin and then remove the key. Pull

the baery straight up by the folding handle to remove from the bike. Follow the

charging instrucons to complete the baery to full charge. Reinstall the baery into

the bike aer you have completed the bike assembly.

WARNING: Please keep the keys to your electric bicycle in a safe place.

Each set of keys are unique to your parcular electric

bicycle and we do not keep a copy of your key on ﬁle!

Battery Lock

1. Handlebars

Fig. 1.1 Handlebars (viewed from the front of the bike)

Rear brake

(Right, Crank side)

Front brake

(Left side)

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USER MANUAL - URBAN RYDER™ ASSEMBLY: HANDLEBARS

Assembly: Handlebars

Install the handlebars by loosening the stem wedge bolt and turning the handlebar stem to face the front of the bike.

Remove the stem faceplate and 2 bolts. Turn the handlebar to ensure that the wiring is not twisted and ﬂows upward

toward the handlebars without kinking (Fig. 1.1). Place the handlebars in the half round stem cut-out (Fig. 1.2) making sure

that the grooves (splines) are aligned correctly, in the centre of the cut-out (Fig. 1.3). Replace the faceplate and ghten the

bolts evenly so that the faceplate sits ﬂat over the handlebar (Fig. 1.4). Lastly, align the handlebars 90° to the front wheel

and ghten the handlebar stem bolt. Also see adjusng handlebars below.

Fig. 1.2 Handlebar Stem

Cut-out

Fig. 1.3 Handlebar Stem With

Handlebar Inserted

Fig. 1.4. Handlebar Faceplate

With Tightened Bolts

Fig 1.8. Quick Release Lever, Front

Wheel

Quick Release Lever on the Front Wheel

Urban Ryder™ uses a Quick Release Lever to lock the front wheel into the

fork dropouts (Fig. 1.8). Quick Release Levers are safe and convenient

when adjusted properly. Before riding your bicycle you must understand

how they work and how to use them properly to prevent serious injury

or death from a fall.

Quick Release Levers use a cam acon to clamp the front wheel in place.

Due to their adjustable nature, it is crical that you understand how they

work, their proper use, and how much force is needed to secure them

correctly.

Fig. 1.5 Wedge Diagram Fig. 1.6 Tighten Cable Screw

(green)

DO NOT

TOUCH

Fig. 1.7 Adjust Handlebar

Angle (green)

DO NOT

TOUCH

If you receive your bike with the handlebars stem out of the steering tube, then remove the protecve cover on the stem

wedge. Apply a bit of grease or oil to the stem wedge to help it insert into the rubber stem seal on the steering tube. Wiggle

and turn the stem at the same me as you slide it down the steering tube. Insert wedge past or up to “MAX HT” mark

on stem. Align the handle bars perpendicular to the front wheel and ghten the Allen head wedge expander bolt. Adjust

the angle of the handlebar with the Allen bolt, located under the handlebar base (Fig. 1.7). Idenfy the black wire loom

clamp on the handlebar stem and remove the screw. Move the wire loom to the side of the clamp and insert the screw and

ghten to secure the loom to the stem clamp.

USER MANUAL - URBAN RYDER™

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ASSEMBLY: FRONT WHEEL & PEDALS

CAUTION: The full force of the cam acon is needed to clamp the wheel securely. Holding the nut with one

hand and turning the lever like a wing nut, is NOT a safe or eﬀecve way to close a quick release

and will not clamp the wheel safely to the forks.

WARNING: Operang the bike with an improperly adjusted wheel or Quick Release Lever, can allow the

wheel to wobble or fall oﬀthe bicycle. This can cause serious injury or death.

Assembly: Front Wheel & Pedals

2. Installing the Front Wheel

Install the front wheel by ﬁrst inserng the Quick Release rod into the wheel axel. There are 2 small springs on the Quick

Release rod that have diﬀerent diameters on each end. Install the springs so that the ends with the larger diameter are next

to the Quick Release and the round nut (Fig. 2.1). Make sure the round black nut is on the disc side of the wheel and the

lock lever is on the opposite side (Fig. 2.3).

Tighten the round nut onto the rod so the rod threads are almost ﬂush with the outside of the nut. Be careful not to cross

the threads and ghten by hand only.

Place the Quick Release Lever in the open posion. Have someone hold and lithe bike by the handlebars to posion the

front wheel into the forks. Make sure that you line up the brake disc with the brake calliper when inserng the front wheel

axel into the fork drop outs (Fig. 2.4). Check to ensure that the axel has engaged all the way into the fork dropouts before

clamping.

Fig. 2.1 Front Wheel Quick Release Fig. 2.2 Quick Release Nut &

Rod Thread

Fig. 2.3 Front Wheel, Quick

Release Inserted Into

Wheel Axle

Fig. 2.4 Front Forks & Brake

Calliper

Fig. 2.5 Quick Release Lever

In Closed Position

! !

It is essenal that you know how to install and remove your wheels safely. If you are unsure ask your local bike shop to

install or assemble your bike and wheels. Understand and apply the correct technique for clamping your wheel in place

with a Quick Release Lever. Before each ride of your bike, check that the wheel is securely clamped properly and the Quick

Release Lever is in the correct posion and locked.

Larger

Diameter to

Outsides

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USER MANUAL - URBAN RYDER™ ASSEMBLY: FRONT WHEEL & PEDALS

To ghten the Quick Release and axel into the fork dropout, ensure the Quick

Release is in the open posion with the lever parallel to the ground (the lever

should be at a 90° angle to the forks). With the lever in this posion, ghten

the round nut ﬁnger ght. You will not be able to close the lever to the locked

posion yet.

Next, loosen the nut approximately 3 quarter turns, counter clockwise and li

the lever upward to lock the wheel in place. The lever should be almost parallel

to the front fork when locked. If the tension is correct, the lever should close

ghtly. When closing the lever it should leave a clear imprint in the palm of your

hand (Fig. 2.6, the imprint may not be as deep as the hand model’s picture).

When the lever is locked in this posion, parallel to the fork, it will not easily

be opened if it catches on any objects while riding your bike. To increase or

decrease the tension, open the lever and adjust the nut clockwise or counter

clockwise, 1/8 turn at a me. Repeat unl the tension is suﬃcient. Less than

1/2 a turn on the adjusng nut can make the diﬀerence between safe clamping

force and unsafe clamping force. Install the front fender, with the supplied bolts,

in the front forks and at the headlight (Fig 2.7).

3. Pedal Installaon

Note: “L” and “R” (“L” = le& “R” = right) is stamped on the threaded ends of

the pedals (Fig. 3.1). The pedals have opposite thread direcons and must go on

a speciﬁc side of the bike. Leand right side of the bike is determined by sing

on the seat.

Assembly: Front Wheel & Pedals

Fig. 2.6 Imprint of Quick

Release Lever After

Correctly Closed

Fig. 3.1 Left & Right Pedals

The LePedal has a reverse, non-standard thread and must be turned counter

clockwise to be screwed in.

The Right Pedal has a standard thread and must be turned clockwise to be threaded in.

Apply some grease to the pedal threads before aaching. Install the Right Pedal to the chain sprocket side of the bike (Fig.

3.2) and the LePedal to the opposite side (same side as the baery key).

Start the pedal threads into the crank arm threads, by hand, at least 4 complete 360° turns to ensure the pedals are not

cross-threaded. Incorrect installaon of the pedals or stripped threads are not covered under warranty. Complete by

securely ghtening with a 15 mm wrench.

WARNING: Poorly ghtened pedals can result in damaging the bicycle, personal injury or death.!!

Fig. 2.7 Forks Secured Onto

Front Wheel

Fig. 3.2 Crank Arm, Right

Pedal Inserted

USER MANUAL - URBAN RYDER™

www.greenlightcycle.com1-855-GRN-RYDE (1-855-476-7933)

ASSEMBLY: SEAT INSTALLATION & TIRE PRESSURE

4. Seat Installaon

Idenfy the “Minimum Insert Line” on the seat post (Fig. 4.1). Insert the seat post into the seat tube so the Minimum Insert

Line is not visible (Fig. 4.3). The seat post shamust be installed so that the Minimum Insert Line is at least 1/4 inch below

the Quick Release Lever.

Assembly: Seat Installation & Tire Pressure

Fig. 4.1 Seat Post, “Minimum

Insert Line”

Fig. 4.3 Seat Post Inserted

Correctly, 1/4” Past

“Minimum Insert

Line”

Fig. 4.2 Incorrectly Installed

Seat Post

With the Quick Release Lever in the open posion (the lever should be at a 90° angle to the seat tube), insert the seat post

into the seat tube. Tighten the Quick Release clamp by turning the tension adjusng nut clockwise, with one hand on the

cam lever to keep it from rotang. Lithe Quick Release Lever up to the locked posion.

Grab the seat by the saddle with both hands to aempt to rotate the seat. If you are unable to force the seat out of

alignment with the frame, the clamp is ght enough. If the seat moves out of alignment with the frame, increase the

tension on the adjusng nut approximately a 1/4 turn and try again. The seat height can be adjusted from 34 to 38.5 inches

(863 mm - 977 mm) from the ground or 30.5 to 34.5 inches (774 mm - 876 mm) from the pedals.

Fig. 5.1 Tire Pressure Ratings

CAUTION: Less than 1/2 a turn on the adjusng nut can make the diﬀerence between safe clamping force

and unsafe clamping force.

CAUTION: A poorly adjusted seat can result in damaging the bicycle, personal injury or death.

CAUTION: The res have NOT been ﬁlled with air to the correct capacity for shipping purposes. !!

5. Tire Pressure

Using a hand pump, ﬁll the res with air to the

rang on the sidewall (Fig. 5.1). We recommend a

hand pump to avoid over inﬂang the res, which

can easily happen when using a high pressure air

line at a gas staon or automove re store.

The res are rated for a maximum of pressure of

“450 kPa” or “65 PSI”.

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USER MANUAL - URBAN RYDER™ URBAN RYDER™ OPERATION: BATTERY

6. Remove & Install the Baery

Urban Ryder™ Operation: Battery Removal & Installation, Precautions, Charging, and Storage

CAUTION: Fully charge the baery before the ﬁrst use!

Failure to do this can result in decreased baery

performance for the life of the bike and void your

baery warranty.

CAUTION: Do not aempt to open or repair your baery or

charger. If you need another baery or charger

contact your dealer or Green Light Cycle Ltd.™

CAUTION: Do not touch the baery sockets or blades with

your hands, any metal object or other material that

conducts electricity.

CAUTION: Never put the baery or charger in reach of children.

CAUTION: Do not use any charger except the one that came

with your Urban Ryder™ Electric Bike.

Lithium Baery Precauons

Unlock the baery from the baery slide by inserng the baery key into the lock,

located on the top of the baery near the handle (Fig. 6.1). Push the key inwards to

depress the lock into the baery and turn the key one half turn counter clockwise

to unlock the baery slide pin. Remove the key before trying to lithe baery

away from the bike. Remove the seat to slide the baery straight up and out of the

baery slide, using one hand on the folding handle and the other hand to hold the

bike steady.

Install the baery in the reverse order of removal. Ensure the top of the controller

box, where the base of the baery rests, is clear of any dirt or debris. Align the

baery base so that it inserts into the baery slide and with the half round grooved

cradle against the seat post tube. Insert the baery gently unl the base rests

ghtly on the control box and the connecng blades are inserted ﬁrmly into the

baery base sockets. The blades and sockets are greased to make removal and replacement easier. Lubricate as necessary.

Do not use excessive force to ﬁt the baery into the base, as it could damage the connecon sockets or blades. Be sure to

always lock the baery aer placing in the cradle.

CAUTION: Do not aempt to open or repair your baery. This may cause electrical shock or ﬁre and will

void your warranty. Should you have a problem or need another baery contact Green Light

Cycle Ltd.™ Should your baery become hot, emit smoke or unusual odors, remove the baery

to a dry area outside immediately.

CAUTION: Fully charge the baery before the ﬁrst use! Failure to do this can result in decreased baery

performance for the life of the bike and void your warranty.

Fig. 6.2 Battery

Fig. 6.1 Battery Lock

USER MANUAL - URBAN RYDER™

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URBAN RYDER™ OPERATION: BATTERY

As lithium baeries do not suﬀer from Memory Eﬀect, it is not required for the baery to be empty to begin a charge. Top

up charging every me you have completed your ride is recommended. A new baery might take 2 or 3 charges before it

performs at its full capacity. All baeries have a ﬁnite life cycle and eventually lose storage capacity below a useful level.

Kept in good condion, a lithium baery will perform at least 300 to 900 full charge cycles with a retenon of 70% from

its original capacity. Small top up charges count fraconally towards a single full cycle charge. The baery may be charged

on or oﬀthe bike. Always charge the baery with the key in the “OFF” posion. Never charge a hot baery or immediately

aer a long ride; let the baery cool for approximately 1 hour prior to charging.

Do not leave the charger plugged into the baery for long periods of me, as this can damage the baery. Always charge

the bike in a dry, clean place. Keep the charger dry and clean. Avoid storing your baeries in extreme temperatures, hot or

cold, and keep in a cool dry place. Always plug the baery charger into a grounded ELECTRICAL circuit.

The baery can be used in any weather between 1°C to 38°C. Extreme heat or extreme cold can shorten the baery range.

Try to avoid fully discharging the baery. It may be possible aer the baery is discharged to turn oﬀthe bike, wait a few

seconds, and turn it back on to get a small amount of power. This “pulsing” (turning oﬀand on) will permanently damage

the baery. Lithium baeries prefer frequent paral discharge charge cycles rather than fewer, full, deep cycle charges.

To prevent premature failure of your baery and for your warranty to remain in eﬀect, you must charge and discharge the

baery at least once per month.

7. Charging the Baery

The supplied baery is a Lithium, 48 Volts and 13 Amp hours. Check to ensure that the charger voltage is correct for your

ba

ery. The charger should read “Output 55VDC 2A”. This is an output for a power source of approximately 120 Volts. If the

charger output reads greater than or less than 55, it means that the output of the power source is greater or less than 120V

respecvely. Only use a wall receptacle with a grounded circuit to plug your charger into.

WARNING: Never charge the baery outside in wet weather, as there is a chance of electrical shock,

electrocuon, and death.

! !

Urban Ryder™ Operation: Battery Removal & Installation, Precautions, Charging, and Storage

Fig. 7.1 Battery Key - OFF Fig. 7.3 Battery & Charger

Fig. 7.2 Battery Charging

Port

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