Grouser Products RAM LOADER 40260 Manuale utente

Date 1-23-2017

PN: 63-40260-INS

Installation Instructions,

Owner’s Manual

& Parts Book

Purchase Date

Serial Number 10204424 & 10204425

Model Number 40260 & 40199

Tractor Model STX 485

Dealer Titan - Moorhead, MN

Serial No: 10204424 & 10204425

Description Page

To The Owner, Torque Specications & Serial Number Location 3

Safety Precautions 4-5

Safety Decals 6-7

Maintenance 8

Lubrication 8

Undercarriage Installation 9-13

Joystick Installation & Operation 14-19

Attaching Loader 20-21

Detaching Loader 22-23

Maintenance Stand 23

Connecting Attachment 24

Pitch Indicator Adjustment 24

Disconnecting Attachment 25

Loader Parts 26-27

Hydraulic Parts 28-29

Grease Parts 30-31

Joystick Pitch and Lift Connection Information 32

Joystick Wire Harness 33

Hydraulic Schematic 34

Notes 35

Contents

To The Owner

This manual contains information concerning the operation, adjustment, and maintenance of the loader. You have

purchased dependable, long lasting equipment, but only by proper care and operation can you expect to receive

the performance and long service built into our products. Please have all operators read this manual carefully and

keep the manual available for ready reference. If you have any questions or concerns, contact Grouser Products.

Torque Specications

All bolts should be tightened to the specications that are stated. If specications are not stated, follow torque

charts below.

Torque - Dry (ft–lbs)

SAE Grade 5 SAE Grade 8

Size UNC UNF UNC UNF

5/16 19 20 29 31

3/8 33 36 47 51

7/16 54 58 78 85

1/2 78 85 119 129

9/16 114 124 169 184

5/8 154 167 230 250

3/4 257 280 380 414

7/8 382 416 600 654

1 587 639 903 984

Torque - Dry (ft-lbs)

Size Grade 10.9

M18 x 2.00 236

M20 x 2.50 432

M22 x 2.50 394

M24 x 3.00 570

Serial Number Location

10204425

10204424

Safety Precautions

Safety Instructions:

A careful operator is the best operator. Most

accidents can be avoided by observing certain

precautions. To help prevent accidents, read and

take the following precautions before operating this

equipment. In addition to these precautions, please

follow all safety and operational instructions supplied

by your tractor manufacturer.

Before Operating Loader:

• Read the owner’s manual carefully before using

this equipment. Lack of operating knowledge can

lead to accidents.

• Inspect the loader for leaks, loose or missing

components or damaged components prior to

operation. If necessary, complete any repairs.

• Become familiar with all the loader controls. See

Page 17.

• Keep the loader maintained and in good condition

to ensure your safety.

• Keep pets and people away from the work area.

Stop the machine if anyone enters the working

area.

• It may be necessary to add rear weights as

recommended by the tractor manufacturer.

• Do not modify or permit anyone else to modify or

alter the equipment and its components without rst

consulting Grouser Products.

Operating Loader:

• The loader should be operated only by those who

are responsible and instructed to do so.

• Operate the loader only from the operator’s seat.

• If necessary, you can operate the loader from the

valve location but ONLY if there is a spotter to

watch the loader.

• Make sure the operating area is clear of others.

• NEVER allow anyone to ride on any part of the

loader during operation. Failure to heed, may

result in serious injury or death.

• Avoid overhead electrical wires when operating the

loader. Any contact with a powerline may cause

serious injury or death.

• Have local utilities locate and mark any under

ground wires, cables and pipelines before any

digging.

• NEVER operate machinery when ill, tired, or under

the inuence of alcohol or drugs.

• ALWAYS wear a seat belt while operating the

machine.

• NEVER leave a running machine unattended.

• NEVER reach inside any of the loader arms or

go under the loader arms while the loader is in

operation.

• ALWAYS secure the load

• Handle all loads with caution. Pay attention when

raising and lowering loads

After Operating Loader:

• When the loader is not being operated, lower the

boom, set the parking brake, disengage the drive,

shut the engine off, and remove the ignition key.

• If disengaging loader from the tractor, be sure

the stand is securely engaged and the loader is

securely supported on a hard, level surface.

• Never allow anyone to play on or around the

loader.

Transporting Loader:

• Follow local and state codes for transporting

equipment on roads and highways.

• Use safety lights and a slow moving vehicle (SMV)

sign.

• Travel with a load as low to the ground as possible.

Maintain good visibility and ground clearance.

• Transport loads with the loader boom at the lowest

level possible to avoid tipping.

• Be careful when working on inclines, near loose dirt

or debris, rock and holes as they can all cause the

machine to be unlevel and tip.

Safety Decals

Maintenance

The following tasks should be performed

every 8 - 10 hours or less.

• Inspect all equipment before operation for existing

or potential damages.

• Lubricate all joints with high quality grease.

• Inspect and tighten all bolts to torque specications

on page 3.

• Make sure all non-rotating pins are secured

properly.

• Check hydraulic cylinders and hoses for damage or

leaks. For replacement parts, see hydraulic pages

for the parts list.

Servicing the Loader

• ALWAYS engage the maintenance stand before

any adjusting or maintenance is done on the loader

or tractor. See page 23 for maintenance stand

instructions.

• ALWAYS use proper personal safety gear when

performing maintenance on equipment.

• Before servicing, relieve hydraulic pressure, stop

engine and fully engage parking brake.

• Escaping hydraulic uid under pressure can

penetrate skin causing serious injury. If uid

is injected into skin, obtain medical attention

immediately.

• DO NOT use your hand to check for leaks. Use a

piece of cardboard or paper to search

for leaks.

• Tighten all connections before starting the engine

or pressurizing lines.

Lubrication

1. Clean each grease tting with a clean cloth

before greasing, to avoid pushing dirt into the

system.

2. Replace and repair any broken ttings.

3. If tting does not accept grease, remove and

clean or replace tting.

4. Pump grease into tting until you see grease

coming out of the bushings or pins.

5. Use the grease bank on each side to grease

locations #1-6 for both sides.

6. Grease locations #7-11 on both sides.

27-40228-R

Grease all locations every 8-10 hours.

27-40227-R

Caution:

• Always use caution when working around any

equipment.

• Always wear safety glasses.

• Follow tractor manufacturer’s safety guidelines

when installing this product.

• When installing the undercarriage, be aware of

the hoses on the undercarriage to prevent any

from getting damaged.

1. If applicable, remove front, weight bracket, and

toolbox from front of tractor.

2. Remove the 2 - 24mm bolts and spacers from

the front side of the front axle on both sides of the

tractor. Retain the bolts and discard the spacers.

Undercarriage Installation

4. Position the undercarriage under tractor and

back far enough so the spacer (1) on the inside of

the undercarriage will clear the side bolts on the

front nose casting (2). Center the undercarriage

under the tractor frame.

6. Position the rear of the undercarriage with the

vertical push plates rmly against the cross member

(3). Clamp the rear mounting ears to the cross

member to prevent movement of the undercarriage.

9. Attach the side brackets to the undercarriage

with 3 - 1” x 2-3/4” bolts and 3 - 1” ID thick washers

in the bottom slots on both sides (6).

Note: When lifting the undercarriage, be

very careful to not collide any part on the

undercarriage with the tractor frame. Be aware

of the hydraulic multi-coupler at the front and to

not collide with the bolts on the front side nose

casting.

5. Lift the undercarriage and slowly move the

undercarriage forward while lifting to avoid colliding

the front multi-coupler with the front of the tractor.

Lift until the undercarriage is within 3/4” of touching

the tractor frame.

3. If applicable, remove brackets from the

undercarriage to make room for installing the

undercarriage on the tractor.

7. Install 6 - 20mm x 110mm bolts and 6 - 1/2” thick

washers into the front vertical slots at the front of

the undercarriage. (4) Tighten until frame is tight

vertically.

8. Install the undercarriage side brackets to the

front side of the front axle. Dip the 24mm bolts from

step #2 in light oil and install with a 1” at washer

(5) Tighten until the brackets are tight against the

axle.

Note:

• When installing hardware, only nger tighten

until all hardware is in place.

• A full diagram of the assembly with the full list

of parts is on pages 12-13.

• Tractor frame not shown in some diagrams for

clarity.

• Read all instructions prior to performing

installation.

Caution: When drilling, be aware of all parts

behind the material being drilled so that you do

not mistakenly hit or puncture components on

engine side of tractor frame.

10. Verify that the rear mounting ears and the

vertical push plates are still tight against the cross

member.

11. Using the holes in the ears as guides, drill

2 - 1-1/16” holes through the cross member and

install 1 - 1” x 3” bolt with 1 - 1” nut in each ear (7).

13. Using the undercarriage as a guide, mark and

drill 6 - 1-1/16” holes through both sides of the

tractor frame.

15. Install 4 - 1” x 4-1/2” bolts, 8 - 1” ID thick

washers, and 4 - 1” nuts through the front 4 slots on

the side of the undercarriage, shims if necessary,

and the tractor frame (9).

Note: Add shims between undercarriage and

the tractor frame to reduce any gap if necessary.

Use shims until there is a gap of 1/16” or less.

Place the shims equally on each side of the

undercarriage.

Note: Follow step #15 for the left side. Tighten

the bolts until they are snug. If necessary, add

more shims on the right side until there is a gap

of 1/16” or less. Repeat step #15 for the right

side.

16. Install 4 - 1” x 3” bolts 8 - 1” ID thick washers,

and 4 - 1” nuts through the 4 slots on each side of

the undercarriage (10).

17. Install 1 - 1” x 3-1/2” bolt, 2 - 1” ID thick

washers, and 1 - 1” nut through the slot in the side

bracket on each side of the undercarriage (11).

18. Attach the side brackets to the tractor frame

with 4 - 3/4” x 2-3/4” bolts, 8 - 3/4” at washers, and

4 - 3/4” nuts on each side (12).

12. Temporarily install the support brackets (8) on

each side to verify the side brackets are correctly

aligned before drilling holes. Refer to steps #19-20

to install the support brackets.

14. Using the side brackets as a guide, mark the 4

top holes to be drilled on each side. Remove the

undercarriage support brackets and drill 4 - 13/16”

holes through both sides of the tractor frame.

Note: Shim quantity may be unequal from side

to side if more shims are added to the right side.

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