HAKO Sweepmaster P1200 RH Manuale utente
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
Sweepmaster P/D/B 1200 RH
(6300.10 / 6300.20 / 6300.30)
Training
Troubleshooting
Adjustments
Components/Suppliers
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
From may 2014 the machine names are changed. The „old“ name Jonas for sit-on sweepers is changed into Sweepmaster for all
sweepers. The differentiation which machine is it exactly is done by the indication of kind of drive, sweeping width and operation
concept (close to the old Hakomatics). In this training manual are the old names used. Here a comparison of the „old“ and „new“
names for this machine.
Jonas 1200 V Sweepmaster P 1200 RH
Jonas 1200 D Sweepmaster D 1200 RH
Jonas 1200 E Sweepmaster B 1200 RH
P means petrol-/gasoline-, D means diesel- and B stays for battery-model. The LP driven machines are still an option and didn´t have
an own name. The R means, it´s a sit-on machine and the H stays for high dump.
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
JONAS 1200 V / D / E ......................................................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.
1.0 OPERATION .....................................................................................................................................................................................6
1.1 Scheme of Operation......................................................................................................................................................................................................................7
2.0 TECHNICAL DATA ...........................................................................................................................................................................8
3.0 DESIGN AND MECHANICS............................................................................................................................................................12
3.1 Operation Elements......................................................................................................................................................................................................................13
3.2 Cylindrical Broom and Side Brush .............................................................................................................................................................................................14
3.2.1 Cylindrical Broom ....................................................................................................................................................................................................................14
3.2.1.1 Replace Cylindrical Broom...............................................................................................................................................................................................14
3.2.1.2 Check Sweeping Mark Distance......................................................................................................................................................................................15
3.2.1.3 Adjust Sweeping Mark Distance ......................................................................................................................................................................................15
3.2.2 Side Brush...............................................................................................................................................................................................................................16
3.3 Dirt Hopper ABBA System...........................................................................................................................................................................................................18
3.4 Dirt Hopper Lift-Out System ........................................................................................................................................................................................................20
3.5 Filter ...............................................................................................................................................................................................................................................21
3.5.1 Change and Clean Cartridge Filter .........................................................................................................................................................................................21
3.5.2 Suction Fan Flap .....................................................................................................................................................................................................................21
3.6 Steering..........................................................................................................................................................................................................................................22
3.7 V/D-Version Travelling Drive .......................................................................................................................................................................................................23
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
3.8 E-Version Travelling Drive ...........................................................................................................................................................................................................24
3.8.1 Bearing Plate...........................................................................................................................................................................................................................24
3.8.2 Change Brushes......................................................................................................................................................................................................................25
4 DRIVE..............................................................................................................................................................................................26
4.1 V-Version Engine ..........................................................................................................................................................................................................................27
4.1.1 Engine .....................................................................................................................................................................................................................................27
4.1.2 LPG Version ............................................................................................................................................................................................................................29
4.2 D-Version Engine..........................................................................................................................................................................................................................32
5 HYDRAULIC SYSTEM....................................................................................................................................................................34
5.1 General...........................................................................................................................................................................................................................................35
5.2 Brief Description of V/D Travel Drive..........................................................................................................................................................................................35
5.2.1 Hydraulic Diagram V/D-Version Driving ..................................................................................................................................................................................36
5.2.2 Drive Pump..............................................................................................................................................................................................................................37
5.3 Brief Description of Work Hydraulic...........................................................................................................................................................................................38
6 ELECTRICAL SYSTEM ..................................................................................................................................................................39
6.1 Safety Information ........................................................................................................................................................................................................................40
6.2 View on V/D-Version Fuse Box ...................................................................................................................................................................................................41
6.3 View on E-Version Fuse Box .......................................................................................................................................................................................................43
6.4 Seat Contact Controller................................................................................................................................................................................................................45
6.4.1 Circuit Diagram........................................................................................................................................................................................................................45
6.4.2 Logic........................................................................................................................................................................................................................................46
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
6.5 Drive Controller.............................................................................................................................................................................................................................47
6.5.1 Error Messages .......................................................................................................................................................................................................................49
6.5.2 Machine Safety Functions.......................................................................................................................................................................................................50
6.6 Electric Drive Motor......................................................................................................................................................................................................................51
6.7 Low Discharge Signal Sender (LDS) ..........................................................................................................................................................................................52
6.7.1 LDS Setting Mode ...................................................................................................................................................................................................................52
6.6.2 LDS Programming...................................................................................................................................................................................................................54
7 MAINTENANCE ..............................................................................................................................................................................56
7.1 Gasoline-Version Service Intervals .....................................................................................................................................................................................57
7.2 Diesel-Version Service Intervals ..........................................................................................................................................................................................59
7.3 E-Version Service Intervals ..................................................................................................................................................................................................61
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
1.0Operation
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
1.1 Scheme of Operation
Functional details: The side brush (1) removes dirt from corners and edges and allows enlarging work width and area performance
on free surfaces. The cylindrical broom (2) collects the dirt to throw it overhead into the dirt hopper (3). The collected fine dust is drawn
in by suction fan and separated by the filter system (4). Clean air only is taken out into the environment. Disposal of dirt is realized via
high-dump system directly into a standard dustbin.
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
2.0Technical Data
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
Jonas 1200V
Jonas 1200D
Jonas 1200E
Dimensions and weights
Length incl. side broom mm 1,998 1,998 1,998
Width w/o side broom mm 1,142 1,142 1,142
Width with 1 side broom mm 1,142 1,142 1,142
Width with 2 side brooms mm 1,142 1,142 1,142
Height above driver seat mm 1,520 1,520 1,520
Turning radius mm 3300 3300 3300
Empty weight kg 763 784 1,105
Adm. total weight kg 1,056 1,074 1,395
Riding and sweeping performance
Forward driving speed km/h 0 – 9 0 – 9 0 - 8
Wheel speed at max. velocity rpm 156 156 139
Reverse driving speed km/h 0 – 4 0 – 4 0 - 4
Wheel speed at max. velocity rpm 58 58 58
Max. sweeping speed (recommended: 4.0 km/h) km/h 9.0 9.0 8.0
Sweeping width with/w/o side broom mm 850 / 1,150 850 / 1,150 850 / 1,150
Sweeping width with 2 side brooms mm 1,470 1,470 1,470
Theor. sweeping performance with 1 / 2 side broom(s) m²/h 10,300 / 13,200 10,300 / 13,200 9,200 / 11,700
Climbing ability % 18 18 16
Filter system
Filter surface m² 4.8 4.8 4.8
Plate filter qty. 1 1 1
Service Manual
Hako GmbH Technical Service (KUD) 23843 Bad Oldesloe Edition: 05/2014
Confidential - For internal use only!
Jonas 1200V
Jonas 1200D
Jonas 1200E
Cylindrical broom
Length / diameter mm 800 / 430 800 / 430 800 / 430
Wear limit mm 350 350 350
Speed rpm 500 ±20 500 ±20 500 ±20
Distance between sweeping marks mm 70 + 10 70 + 10 50 + 5
Qty. of bristles qty. 12 V-shape 12 V-shape 12 V-shape
Standard bristling PA PA PES
Sealing strip ground clearance (broo
m compartm.)
left / right / rear mm 1 / 1 / 4 1 / 1 / 4 1 / 1 / 4
front mm 0 0 0
Side broom
Diameter mm 600 600 600
Speed rpm 85 85 85
Standard bristling PA PA PE
Dirt hopper
Hopper volume l 130 130 130
Wheels
Front wheel drive (solid rubber) 4.00-4 4.00-4 4.00-4
Rear wheels (pneumatic) 4.00-8 4.00-8
Inflation pressure bar 6 6
Optional rear wheel option (solid rubber) (Standard E) 4.00-8 4.00-8 4.00-8
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