HASHIMA HP-1000LW Manuale utente

HP-1000LＷ

STRAIGHT LINEAR FUSING PRESS

直線式接着プレス

INSTRACTION MANUAL

取扱説明書

HASHIMA(KUNSHAN) INDUSTRIAL EQUIPMENT CO.,LTD.

HASHIMA

ATTENTIONS TO BE PAID FOR SAFETY

ATTENTIONS TO BE PAID FOR SAFETYATTENTIONS TO BE PAID FOR SAFETY

ATTENTIONS TO BE PAID FOR SAFETY

DON`T FAIL TO FULFILL

DON`T FAIL TO FULFILLDON`T FAIL TO FULFILL

DON`T FAIL TO FULFILL

You should fulfill following exp

You should fulfill following expYou should fulfill following exp

You should fulfill following explanations for the prevention of the user and the others

lanations for the prevention of the user and the others lanations for the prevention of the user and the others

lanations for the prevention of the user and the others

from being hurt and the proprieties from being damaged.

from being hurt and the proprieties from being damaged.from being hurt and the proprieties from being damaged.

from being hurt and the proprieties from being damaged.

We divide

We divide We divide

We divide and explain you the

and explain you theand explain you the

and explain you the

degrees

degreesdegrees

degrees of peril and damage to be taken place when you

of peril and damage to be taken place when you of peril and damage to be taken place when you

of peril and damage to be taken place when you

will

willwill

will neglect the contents of the display and use the machin

neglect the contents of the display and use the machin neglect the contents of the display and use the machin

neglect the contents of the display and use the machine

e e

e erroneously

erroneouslyerroneously

erroneously .

. .

DANGER

DANGERDANGER

DANGER

This display tells you contents that imagine

This display tells you contents that imagineThis display tells you contents that imagine

This display tells you contents that imagine〞

〞〞

〞

the imminence

the imminence the imminence

the imminence

of the danger that

of the danger that of the danger that

of the danger that might

mightmight

might result in death or a serious injury

result in death or a serious injury result in death or a serious injury

result in death or a serious injury

〞

〞〞

〞.

WARNING

WARNINGWARNING

WARNING

The display tells you contents that imagine

The display tells you contents that imagineThe display tells you contents that imagine

The display tells you contents that imagine〞

〞〞

〞the

the the

the possibility

possibilitypossibility

possibility

of death or a serious injury

of death or a serious injuryof death or a serious injury

of death or a serious injury〞

〞〞

〞.

CAUTION

CAUTIONCAUTION

CAUTION

This displa

This displaThis displa

This display

y y

y tells

tellstells

tells you the contents that imagine

you the contents that imagine you the contents that imagine

you the contents that imagine 〞

〞〞

〞

the

the the

the

possibility of resulting in be to handicapped or material

possibility of resulting in be to handicapped or material possibility of resulting in be to handicapped or material

possibility of resulting in be to handicapped or material

damages exclusively

damages exclusivelydamages exclusively

damages exclusively〞

〞〞

〞.

. .

We divide and explain you the contents you should fulfill in accordance with the

e divide and explain you the contents you should fulfill in accordance with the e divide and explain you the contents you should fulfill in accordance with the

e divide and explain you the contents you should fulfill in accordance with the

following

following following

following illustration (

illustration (illustration (

illustration (Following is an

Following is an Following is an

Following is an example

exampleexample

example of

of of

of the illustrations).

the illustrations). the illustrations).

the illustrations).

This illustration tells you the contents

This illustration tells you the contentsThis illustration tells you the contents

This illustration tells you the contents〞

〞〞

〞that demand attention

that demand attentionthat demand attention

that demand attention〞

〞〞

〞

you

you you

you

must pay.

must pay.must pay.

must pay.

This illustration tells you the contents of

This illustration tells you the contents ofThis illustration tells you the contents of

This illustration tells you the contents of〞

〞〞

〞

prohibition you should not

prohibition you should not prohibition you should not

prohibition you should not

do at all.

do at all.do at all.

do at all.

This illustration tells you the contents o

This illustration tells you the contents oThis illustration tells you the contents o

This illustration tells you the contents of

f〞

〞〞

〞enforcement

enforcementenforcement

enforcement〞

〞〞

〞

you should

you should you should

you should

executive without fail.

executive without fail.executive without fail.

executive without fail.

DANGER

DANGERDANGER

DANGER

Don

DonDon

Don′

′′

′

t get the children to use where the

t get the children to use where the t get the children to use where the

t get the children to use where the

infants can make contact with.

infants can make contact with.infants can make contact with.

infants can make contact with.

For fear of burn, electric shock

For fear of burn, electric shock For fear of burn, electric shock

For fear of burn, electric shock

and injury.

and injury.and injury.

and injury.

Never reform at all

Never reform at allNever reform at all

Never reform at all

For fear of f

For fear of fFor fear of f

For fear of f

ire and injury due to

ire and injury due to ire and injury due to

ire and injury due to

unusual movement.

unusual movement.unusual movement.

unusual movement.

Disassembly prohibited.

Disassembly prohibited.Disassembly prohibited.

Disassembly prohibited.

WARNING

WARNINGWARNING

WARNING

@ 0

(S)

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

Don

DonDon

Don ′

′′

′

t disassemble and

t disassemble and t disassemble and

t disassemble and

repair absolutely except

repair absolutely except repair absolutely except

repair absolutely except

the repair technician.

the repair technician.the repair technician.

the repair technician.

For fear off fire

For fear off fire For fear off fire

For fear off fire

and injury due to

and injury due to and injury due to

and injury due to unusual

unusualunusual

unusual

movement.

movement.movement.

movement.

Disassembly prohibited

Disassembly prohibitedDisassembly prohibited

Disassembly prohibited

(

((

(Contact to th

Contact to thContact to th

Contact to the dealer for repair

e dealer for repair e dealer for repair

e dealer for repair

in the case of damage and

in the case of damage and in the case of damage and

in the case of damage and

troubles.

troubles.troubles.

troubles.)

))

)

Connect with the power

Connect with the power Connect with the power

Connect with the power

source with ratio

source with ratio source with ratio

source with ratio

consumption suitable to the

consumption suitable to the consumption suitable to the

consumption suitable to the

machine and don

machine and donmachine and don

machine and don′

′′

′

t fail to

t fail to t fail to

t fail to

ground.

ground.ground.

ground.

Unusual heat might in

Unusual heat might in Unusual heat might in

Unusual heat might in

fire or electric leak

fire or electric leak fire or electric leak

fire or electric leak

when you put the machine to

when you put the machine to when you put the machine to

when you put the machine to

use along with other

use along with otheruse along with other

use along with other

apparatus.

apparatus.apparatus.

apparatus.

(

((

(Contact to the electric

Contact to the electric Contact to the electric

Contact to the electric

construction work

construction work construction work

construction work shops

shopsshops

shops

nearest by.

nearest by.nearest by.

nearest by.)

))

)

Disconnect the power

Disconnect the power Disconnect the power

Disconnect the power

source (the plug and

source (the plug and source (the plug and

source (the plug and

installed breaker)out of

installed breaker)out of installed breaker)out of

installed breaker)out of

the origin.

the origin.the origin.

the origin.

For fear of burn as

For fear of burn as For fear of burn as

For fear of burn as

well as electric

well as electric well as electric

well as electric

shock and leak in

shock and leak in shock and leak in

shock and leak in

fire.

fire.fire.

fire.

WARNING

WARNINGWARNING

WARNING

lease maintain the machine

lease maintain the machine lease maintain the machine

lease maintain the machine

after cutting the power

after cutting the power after cutting the power

after cutting the power

supply breaker, and falling

supply breaker, and falling supply breaker, and falling

supply breaker, and falling

the temperature of the

the temperature of the the temperature of the

the temperature of the

machine.

machine.machine.

machine.

t causes the burn

t causes the burn t causes the burn

t causes the burn

and the injury.

and the injury.and the injury.

and the injury.

Please don

Please donPlease don

Please don′

′′

′t touch the

t touch the t touch the

t touch the

machine and belt by your

machine and belt by your machine and belt by your

machine and belt by your

hand.

hand.hand.

hand.

It causes the burn

It causes the burn It causes the burn

It causes the burn

and the injury

and the injuryand the injury

and the injury.

Be car

Be carBe car

Be careful

eful eful

eful enough

enoughenough

enough

when you

when you when you

when you

touch the machine

touch the machinetouch the machine

touch the machine

Be careful enough when you

Be careful enough when you Be careful enough when you

Be careful enough when you

insert the material.

insert the material.insert the material.

insert the material.

It causes the burn and

It causes the burn and It causes the burn and

It causes the burn and

the injury

the injury the injury

the injury because

becausebecause

because apart of

apart of apart of

apart of

clothing or body is sandwiched

clothing or body is sandwiched clothing or body is sandwiched

clothing or body is sandwiched

between machine parts.

between machine parts.between machine parts.

between machine parts.

Be careful enough when you

Be careful enough when you Be careful enough when you

Be careful enough when you

touch the machine.

touch the machine.touch the machine.

touch the machine.

Don

onon

on′

′′

′t mount n

t mount nt mount n

t mount n

or put things on

or put things on or put things on

or put things on

the main unit.

the main unit.the main unit.

the main unit.

For fear of high

For fear of high For fear of high

For fear of high

temperature might

temperature might temperature might

temperature might

result in burn and

result in burn and result in burn and

result in burn and

fire there is a

fire there is a fire there is a

fire there is a

possibility of

possibility of possibility of

possibility of

falling down to be

falling down to be falling down to be

falling down to be

injured

injuredinjured

injured.

Install the machine on the

Install the machine on the Install the machine on the

Install the machine on the

robust or onto the floor

robust or onto the floor robust or onto the floor

robust or onto the floor

horizontally.

horizontally.horizontally.

horizontally.

For fear of

For fear of For fear of

For fear of

overturning or

overturning or overturning or

overturning or

falling

falling falling

falling

down resulting in injury

own resulting in injuryown resulting in injury

own resulting in injury.

Don

DonDon

Don′

′′

′t

Put

PutPut

Put things easy to

things easy to things easy to

things easy to

burn around the machine.

burn around the machine.burn around the machine.

burn around the machine.

For fear of causing

For fear of causing For fear of causing

For fear of causing

fire and so on

fire and so onfire and so on

fire and so on.

CAUTION

CAUTIONCAUTION

CAUTION

® 0 0

@ @

0 0 0

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

Don

Don Don

Don′

′′

′t install the machine to the site high humidity(For fear of causing electric leaks)

t install the machine to the site high humidity(For fear of causing electric leaks)t install the machine to the site high humidity(For fear of causing electric leaks)

t install the machine to the site high humidity(For fear of causing electric leaks)

Don

Don Don

Don′

′′

′t

t bend nor crush the power source cord.

bend nor crush the power source cord. bend nor crush the power source cord.

bend nor crush the power source cord.(

((

(For fear of electric shock and

For fear of electric shock and For fear of electric shock and

For fear of electric shock and shortage,

shortage,shortage,

shortage,

resulting in fire

resulting in fireresulting in fire

resulting in fire.)

.).)

When a manual handle is used it turns off power without fail

When a manual handle is used it turns off power without fail When a manual handle is used it turns off power without fail

When a manual handle is used it turns off power without fail.

Moreover,

Moreover,Moreover,

Moreover, a manual handle

a manual handle a manual handle

a manual handle

removes things except use and the hole cover is put without fail.

removes things except use and the hole cover is put without fail.removes things except use and the hole cover is put without fail.

removes things except use and the hole cover is put without fail.(

((

The manual handle

he manual handle he manual handle

he manual handle

rotates and there is rapidly injured fear.

rotates and there is rapidly injured fear.rotates and there is rapidly injured fear.

rotates and there is rapidly injured fear.)

))

)

Don

DonDon

Don′

′′

′t let the people go near by except operator

t let the people go near by except operatort let the people go near by except operator

t let the people go near by except operator.

ATTENSION

ATTENSIONATTENSION

ATTENSION

◆

There is a thing that the cover becomes very hot depending on the use temperature

There is a thing that the cover becomes very hot depending on the use temperature There is a thing that the cover becomes very hot depending on the use temperature

There is a thing that the cover becomes very hot depending on the use temperature

because this machine is used according to the high temperature.

because this machine is used according to the high temperature. because this machine is used according to the high temperature.

because this machine is used according to the high temperature. P

lease note a burn

lease note a burn lease note a burn

lease note a burn

and combustible clothes, etc.

and combustible clothes, etc.and combustible clothes, etc.

and combustible clothes, etc. Enough.

Enough. Enough.

Enough.

◆

Please confirm the thing that stops with the timer, and cut the power supply breaker

Please confirm the thing that stops with the timer, and cut the power supply breaker Please confirm the thing that stops with the timer, and cut the power supply breaker

Please confirm the thing that stops with the timer, and cut the power supply breaker

after the end of work.

after the end of work.after the end of work.

after the end of work.

◆ P

lease cut the power supply breaker without fail, and go in the state that the

lease cut the power supply breaker without fail, and go in the state that the lease cut the power supply breaker without fail, and go in the state that the

lease cut the power supply breaker without fail, and go in the state that the

temperature of the machine gets cold then the material that

temperature of the machine gets cold then the material that temperature of the machine gets cold then the material that

temperature of the machine gets cold then the material that

caught under around the

caught under around the caught under around the

caught under around the

strip off device or scraper are removed.

strip off device or scraper are removed. strip off device or scraper are removed.

strip off device or scraper are removed. Moreover,

Moreover,Moreover,

Moreover, when you take the

when you take the when you take the

when you take the finished

finishedfinished

finished

material

material material

material

out of the exit, pay attention not to be caught in the strip off device.

out of the exit, pay attention not to be caught in the strip off device.out of the exit, pay attention not to be caught in the strip off device.

out of the exit, pay attention not to be caught in the strip off device.

◆ C

Clean the belt with a well dried floor cloth when the operation is over.

lean the belt with a well dried floor cloth when the operation is over.lean the belt with a well dried floor cloth when the operation is over.

lean the belt with a well dried floor cloth when the operation is over.

But,

But,But,

But,

reduce

reduce reduce

reduce

the belt speed whit sufficient attentions at the exit side of the finished material

the belt speed whit sufficient attentions at the exit side of the finished material the belt speed whit sufficient attentions at the exit side of the finished material

the belt speed whit sufficient attentions at the exit side of the finished material

of the machine for feat of such accidents as burn and caught

of the machine for feat of such accidents as burn and caughtof the machine for feat of such accidents as burn and caught

of the machine for feat of such accidents as burn and caught-

-in.

in.in.

in.

◆ P

Please check the belt cleaner every day.

lease check the belt cleaner every day. lease check the belt cleaner every day.

lease check the belt cleaner every day. Moreover,

Moreover,Moreover,

Moreover,

please refuel to each part once

please refuel to each part once please refuel to each part once

please refuel to each part once

a month to

a month to a month to

a month to prevent the accident occurs. Y

prevent the accident occurs. Yprevent the accident occurs. Y

prevent the accident occurs. Y

ou must keep the electric source off and be

ou must keep the electric source off and be ou must keep the electric source off and be

ou must keep the electric source off and be

sure the machine is cool.

sure the machine is cool.sure the machine is cool.

sure the machine is cool.

◆ P

Please understand enough, and operate working of switches.

lease understand enough, and operate working of switches.lease understand enough, and operate working of switches.

lease understand enough, and operate working of switches.

◆ P

Please open space necessary for maintenance in surroundings of this machine.

lease open space necessary for maintenance in surroundings of this machine.lease open space necessary for maintenance in surroundings of this machine.

lease open space necessary for maintenance in surroundings of this machine.

◆ T

The machine have eme

he machine have emehe machine have eme

he machine have emergency stop switch when the belt over moves left or right.

rgency stop switch when the belt over moves left or right.rgency stop switch when the belt over moves left or right.

rgency stop switch when the belt over moves left or right.

Please

Please Please

Please

take out the material with the manual handle of the attachment after it turns off power

take out the material with the manual handle of the attachment after it turns off power take out the material with the manual handle of the attachment after it turns off power

take out the material with the manual handle of the attachment after it turns off power

without fail when a material stops in the machine due to the emergency switch works

without fail when a material stops in the machine due to the emergency switch works without fail when a material stops in the machine due to the emergency switch works

without fail when a material stops in the machine due to the emergency switch works

or the power.

or the power.or the power.

or the power.

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

3．

．．

．SPECIFICATIONS

SPECIFICATIONSSPECIFICATIONS

SPECIFICATIONS

MODEL HP-1000LW

POWER SUPPLY

3P-380V

DRIVING MOTOR 400W

BWP MOTOR 40W×2

RATED OUTPUT

ROTARY STRIP OFF MOTOR 25W

HEATERPWER 21.6Kw

BELT SPEED 12.7m/min（Max）

BELT WIDTH 1000mm

PRESSUR 5.0kg/cm2（Max)

TEMPERATURE 200 ℃（Max）

HEATING TIME

6.5～31sec

DIMENSIONS 4327(L)×1606(W)×1255(H)mm

NET WEIGHT About 1500kg

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

4、

、、

、DIMENSIONS

DIMENSIONSDIMENSIONS

DIMENSIONS：

：：

：

l l

L__

I I

Ill

t+·

~·

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

5. OUTSIDE MAIN PARTS

5. OUTSIDE MAIN PARTS5. OUTSIDE MAIN PARTS

5. OUTSIDE MAIN PARTS

1. WORK TABLE 14. CIRCUIT BREAKER

2. RIGHT COVER 15. ADJUSTER

3. EMERGENCY SWITCH

4. FRONT COVER

5. EMERGENCY SWITCH

6. UPPER COVER

7. REAR COVER

8. EMERGENCY HANDLE HOLE

9. REAR CONVEYOR

10. OPERATION PANEL

11. WIRING BOX COVER

12. KNOB

13. LEFT COVER

?-______15

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

6.6.

INSTALLATION INSTRUCTION

INSTALLATION INSTRUCTIONINSTALLATION INSTRUCTION

INSTALLATION INSTRUCTION

※ T

This

his his

his machine

machine machine

machine have

have have

have the w

the wthe w

the weight of about 1

eight of about 1eight of about 1

eight of about 15

500kg

00kg00kg

00kg,

install

installinstall

install to the

to the to the

to the strong

strong strong

strong location on the floor .

location on the floor .location on the floor .

location on the floor .

1.1.

1. Decide the installation place of the machine.

Decide the installation place of the machine.Decide the installation place of the machine.

Decide the installation place of the machine.

2.2.

2. I

Install the work

nstall the worknstall the work

nstall the working

inging

ing table

table table

table on machine front side

on machine front side on machine front side

on machine front side .

. .

3.3.

Level the machine precisely with a level

Level the machine precisely with a levelLevel the machine precisely with a level

Level the machine precisely with a level meter

meter meter

meter, adjusting the adjusting bolts.

, adjusting the adjusting bolts., adjusting the adjusting bolts.

, adjusting the adjusting bolts.

Put

Put Put

Put

the level

the levelthe level

the level

on the work table for front side leveling, and put the level on the power

on the work table for front side leveling, and put the level on the power on the work table for front side leveling, and put the level on the power

on the work table for front side leveling, and put the level on the power

pressure roller

pressure rollerpressure roller

pressure roller

for rear side leveling.

for rear side leveling.for rear side leveling.

for rear side leveling.

4.4.

Don

DonDon

Don’

’’

’t fail to take the plastic film off cleaner of the

t fail to take the plastic film off cleaner of the t fail to take the plastic film off cleaner of the

t fail to take the plastic film off cleaner of the Teflon

Teflon Teflon

Teflon belt, which is covered

belt, which is covered belt, which is covered

belt, which is covered

with

withwith

with

the plastic film before you connect the power source.

the plastic film before you connect the power source. the plastic film before you connect the power source.

the plastic film before you connect the power source.

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

7. OPERATION METHOD

. OPERATION METHOD. OPERATION METHOD

. OPERATION METHOD

1. STOP SWITCH 13. THRMOSTAT(4)

2. TIMER SWITCH 14. ROTARY STRIP OFF SPEED ADJUSTER

3. START SWITCH 15. BELT SPEED ADJUSTER

4. FRONT PRESSURE KNOB

5. FRONT PRESSURE METER

6. REAR PRESSURE KNOB

7. REAR PRESSURE METER

8. HEATING TIME

9. COOLING FAN SWITCH

10.THRMOSTAT (1)

11.THRMOSTAT(2)

12.THRMOSTAT(3)

9 8 7 6 5 4 3 2 1

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

○PRESSUER DIAGRAM

1. 1.

1. Turn on the circuit breaker switch on the

Turn on the circuit breaker switch on the Turn on the circuit breaker switch on the

Turn on the circuit breaker switch on the left

leftleft

left under

under under

under cover

covercover

cover of the machine.

of the machine. of the machine.

of the machine.

2. 2.

2. Turn on the power switch (push button switch)

Turn on the power switch (push button switch)Turn on the power switch (push button switch)

Turn on the power switch (push button switch)

※

※※

※

The push button of the switch will light up.

The push button of the switch will light up. The push button of the switch will light up.

The push button of the switch will light up.

※

※※

※

The motor runs simulta

The motor runs simultaThe motor runs simulta

The motor runs simultaneously.

neously.neously.

neously.

3.3.

Set the

Set the Set the

Set the necessity temperature of thermostat

necessity temperature of thermostatnecessity temperature of thermostat

necessity temperature of thermostat.

Temperature (130 degree) will goes up about 30 minutes.

emperature (130 degree) will goes up about 30 minutes.emperature (130 degree) will goes up about 30 minutes.

emperature (130 degree) will goes up about 30 minutes.

,.____,,

0::::

a...

0::::

___J

0::::

I 1

-I -

- )

Air

Pressure

(Mpa)

►

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

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