Hatz Diesel 1D30 S Manuale di istruzioni

Workshop manual

438 202 01 - Printed in Germany

1 D . .

Foreword

1. General

Engine illustrations

Technical data

Type plate data

Lubrication oil circuit

Special tools and

workshop equipments

Jointing material / Sealing and

bonding agents

2. Additional equipments

A 01.00 Fuel

A 01.10 Fuel tank

A 01.40 Fuel feed pumps

A 02:00 Combustion air

A 02.10 Oil bath air filters

A 02.11 Dry type air filters

A 02.13 Service indicators;

vacuum gauges

A 02.20 Pre-cleaners; cyclons

A 03.00 Exhausts

A 03.12 Exhaust-silencers,

Protection guard

A 04.00 Start mechanical

A 04.10 Starting handles

without supports

A 04.11 Starting handle supports

A 04.12 Cranking claws

A 04.30 Rope starts

A 05.00 Start electrical

A 05.20 Starter motors

A 05.40 Alternator / Magnet segments

A 05.41 Alternator / Coils

A 05.80 Ring gears

A 07.00 Lubrication oil

A 07.20 Lub.-oil filters, strainers

A 07.30 Oil sumps

A 09.00 Speed controls

A 09.60 Low idle speed stabilization

A 11.00 Remote engine controls

A 11.10 Stop devices

A 11.30 Auto. Shut-off device

A 15.00 Housings, flanges,

adaptors

A 15.20 Adaptor housings

Contents

3. Basic engine

M–Disassembly cross reference scheme

M 01.00 Crankcase

M 01.10 Crankcase, nozzle

and bearings

M 01.11 Plugs

M 01.20 Crankshaft-thrustplate

and cam followers

M 01.30 Oil sump and suction sieve

M 01.31 Oil sump 1 D 50

M 01.40 Base plate and

oil pressure relief valve

M 01.50 Cyl.-head screw sealants

M 02.00 Crankshaft

M 02.10 Wear and grinding dimensions

M 02.20 Crankshaft gearwheel and

stubshafts

M 02.30 Crankshaft / Wear sleeve

M 03.00 Bearing flange

M 03.10 Bearing flange 1D 90 V/W

M 04.00 Camshaft and balancer unit

M 05.00 Piston with connecting rod

M 05.10 Piston and piston rings

M 05.20 Connecting rod

M 06.00 Cylinder

M 07.00 Cylinder head

M 07.10 Rockers and decompression

device

M 07.20 Bumping clearance

M 07.30 Cyl.-head and oil supply pipe

M 07.40 Valves, valve guides and

valve seats

M 08.00 Cover for cylinder head

M 09.00 Pushrods / Protection tubes

M 10.00 Oil pump / Governor

M 11.00 Timing cover

M 12.00 Extra fuel device

M 14.00 Fuel-injection equipment

M 14.10 Fuel pressure pipe

M 14.20 Injector

M 14.30 Injection pump

M 14.40 Roller tappet

M 17.00 Flywheel

M 26.00 Cowling / Air duct

M 31.00 Breather system

M 32.00 Speed control

M 35.00 Capsule

4. Data sheets

Injection equipment adjustment data

Governor equipment

General adjustment and testing data

Screw tightening torques

Designations in circuit diagrams

HATZ wiring designations

Electrical circuit diagrams

Circuit diagram for measuring

currents and voltages

Generator output characteristic

Troubleshooting – electrical system

Contents

Foreword

This Workshop Manual covers the latest technical developments according to

month/year indicated on each page. It has been written in such a way, that it contains all

dismantling and assembly instructions in accordance with the table of contents, inclu-

ding all required data etc., so as to permit a trained mechanic to carry out correct and

professional repairs.

We have not included information such as cleaning parts, replacing of "O" Rings,

gaskets, oil seals etc. since it is assumed, of course, that the mechanic will be aware of

the necessity of carrying out such work.

Use only the tools prescribed or absolutely identical tools when carrying out work of

whatever nature.

It has been assumed that a standard set of workshop tools is available.

Please refer to the instruction book for maintenance work, operating materials and trou-

ble shooting information.

Use only GENUINE HATZ PARTS for repairs!

Only these parts guarantee perfect dimensional accuracy and quality.

For the rest, please observe the general legal regulations and the regulations of the re-

sponsible professional associations.

Discrepancies may occur between the described features and actual features owing to

special equipment, and it has not been possible to allow for such discrepancies either in

the Workshop Manual or in the spare parts list.

Should you have any difficulties, please contact your nearest HATZ-Service agent.

1D . . / 03.06

1. General

1 Cooling air inlet

2 Oil pressure switch

3 Dry type air cleaner

4 Decompression lever

5 Cooling air outlet

6 Extra fuel device

7 Injection pump

8 Injector

9 Cylinder head cover

10 Cold start-oil priming device

11 Lifting bracket, max. 120 kg / 265 lb

12 Fuel filler cap

13 Stop lever

14 Timing cover

15 Guiding shell for starting handle

16 Fuel pressure pipe

17 Governor

11D . . / 03.06

18 Flywheel

19 Engine flange

20 Fuel tank

21 Engine base plate

22 Exhaust silencer

23 Fuel feed pump (mounting pos.)

24 Oil drain plug, governor side

25 Injection pump bleeder valve

26 Speed control lever

27 Oil drain plug, control side

28 Oil pressure relief valve

29 Oil filling hole and dipstick

30 Fuel filter

31 Oil filter (optional)

32 Type plate

33 Fuel tank drain plug

34 Combustion air intake

Engine illustrations

Engine 1D30, 1D31, 1D40, 1D41, 1D50, 1D60, 1D80, 1D81, 1D90 S/Z/T/U

16 Speed control lever

17 Oil filling hole and dipstick

18 Engine base plate

19 Oil drain plug, control side

20 Type plate

21 Engine flange

22 Cooling air outlet

23 Timing cover

24 Governor

25 Oil drain plug, governor side

26 Injection pump

27 Oil pressure relief valve

28 Fuel pressure pipe

29 Cooling air inlet

30 Flywheel

31 Combustion air intake

1D . . / 03.06

1 Air filter

2 Oil pressure switch

3 Injection pump bleeder valve

4 Extra fuel device

5 Air cowling cover

6 Exhaust silencer

7 Fuel tank

8 Fuel filler cap

9 Lifting bracket, max. 120 kg / 265 lb

10 Cold start-oil priming device

11 Decompression lever

12 Fuel tank drain plug

13 Oil filter (optional)

14 Fuel filter

15 Fuel feed pump (mounting pos.)

Engine illustrations

Noise-optimized version

Engine A1D35, A1D40, A1D41 S/Z/T/U

1 Capsule

2 Decompression lever

3 Cold start-oil priming device

4 Combustion and cooling air intake

5 Oil filter

6 Cleaning opening

7 Side panels

8 Access for starting handle

9 Lifting bracket, max. 120 kg / 265 lb

10 Exhaust silencer, enclosed

11 Engine flange

11D . . / 03.06

12 Flywheel

13 Cooling air outlet

14 Battery connections and central plug

for electrical system

15 Access to timing cover

16 Stop lever

17 Speed control lever

18 Oil drain plug

19 Oil filling hole and dipstick

20 Type plate

Engine illustrations

Fully encapsulated version

Engine 1D30C, 1D31C, 1D40C, 1D41C, 1D60C, 1D80C, 1D81C

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