Hatz 1B30E Manuale utente
CREATING POWER SOLUTIONS.
MANUAL
for diesel engine
Hatz Diesel
1B30E | 1B50E
www.hatz-diesel.com
1B30E, 1B50E / 02 - Rev. 01 Table of Contents
HATZ 3Manual
Table of Contents
1 Legal notices ....................................................................................................... 5
2 General information ............................................................................................ 6
3 Safety ................................................................................................................... 7
3.1
General information ............................................................................................................. 7
3.1.1
Intended use ........................................................................................................................7
3.1.2
Machine user or machine manufacturer obligations ............................................................ 8
3.1.3
Representation of safety notes ............................................................................................9
3.1.4
Meaning of safety symbols ................................................................................................ 10
3.2
Safety notes.......................................................................................................................12
3.2.1
Operational safety..............................................................................................................12
3.2.2
Machine-specific safety instructions for operation ............................................................. 15
3.2.3
Machine-specific safety instructions for maintenance work............................................... 16
3.2.4
Electrical equipment ..........................................................................................................18
3.3
Labels ................................................................................................................................20
4 Technical data ................................................................................................... 21
4.1
Engine information and filling quantities ............................................................................ 21
4.2
Engine type plate ...............................................................................................................23
4.2.1
Engine serial number......................................................................................................... 24
4.3
Engine oil ...........................................................................................................................24
4.4
Fuel.................................................................................................................................... 25
5 Engine overview................................................................................................ 27
5.1
Designation of components ............................................................................................... 27
5.2
HATZ instrument box......................................................................................................... 30
6 Transport, installation and commissioning.................................................... 33
6.1
Transport ...........................................................................................................................33
6.2
Installation notes................................................................................................................ 35
6.3
Preparations for commissioning ........................................................................................36
6.4
Filling engine oil (first filling)............................................................................................... 36
6.5
Venting the fuel system .....................................................................................................37
7 Operation and use............................................................................................. 39
7.1
Safety notes....................................................................................................................... 39
7.2
Performing tests.................................................................................................................40
7.3
Starting the engine.............................................................................................................40
7.4
Switching off the engine.....................................................................................................43
7.5
Check the oil level..............................................................................................................45
7.6
Refueling............................................................................................................................47
7.7
Checking the water separator............................................................................................ 49
7.8
Check the air filter warning indicator (option) ....................................................................51
Table of Contents 1B30E, 1B50E / 02 - Rev. 01
4HATZ
Manual
8 Maintenance ...................................................................................................... 52
8.1
General maintenance instructions ..................................................................................... 52
8.2
Maintenance work..............................................................................................................53
8.2.1
Maintenance notice label ...................................................................................................54
8.2.2
Maintenance plan ..............................................................................................................54
8.2.3
Checking the intake area ...................................................................................................56
8.2.4
Change the engine oil........................................................................................................ 57
8.2.5
Clean the oil filter ...............................................................................................................60
8.2.6
Checking and setting the tappet clearance........................................................................63
8.2.7
Cleaning the cooling air area .............................................................................................65
8.2.8
Check the screw connections ............................................................................................68
8.2.9
Clean the exhaust screen ..................................................................................................68
8.2.10
Changing the fuel filter....................................................................................................... 70
8.2.11
Maintaining the dry air filter................................................................................................73
8.2.12
Checking and cleaning the air filter cartridge..................................................................... 75
9 Faults.................................................................................................................. 77
9.1
Troubleshooting .................................................................................................................77
9.2
Flash code table for engine faults...................................................................................... 81
9.3
Emergency hand start........................................................................................................83
10 Storage and disposal........................................................................................ 89
10.1
Storing the machine........................................................................................................... 89
10.2
Disposing of the machine ..................................................................................................91
11 Declaration of incorporation ............................................................................ 92
12 Declaration of the manufacturer...................................................................... 93
1B30E, 1B50E / 02 - Rev. 01 Legal notices
HATZ 5Manual
1 Legal notices
Contact data
© 2022
Motorenfabrik Hatz
Ernst-Hatz-Straße 16
94099 Ruhstorf
Germany
Tel. +49 (0)8531 319-0
Fax +49 (0)8531 319-418
www.hatz-diesel.com
All rights reserved!
Copyright
The copyright for this manual rests entirely with Motorenfabrik HATZ, Ruh-
storf.
This manual may only be copied or distributed if written approval has been
received. This also applies to the copying or distribution of excerpts of this
manual. The same conditions apply to distribution of this manual to third par-
ties in digital form.
Original manual
This manual has been translated into multiple languages.
The German version is the original manual. All other language versions are
translations of the original manual.
Revision
Version Date Name
02 - Rev. 01 23.11.2022 GMV / ef
General information 1B30E, 1B50E / 02 - Rev. 01
6HATZ
Manual
2 General information
Information on the document
This manual was created with due care. It is exclusively intended to offer a
technical description of the machine and to provide instructions on commis-
sioning, operating and maintaining the machine. When operating the ma-
chine, the applicable standards and legal regulations as well as any in-house
regulations apply.
Before commissioning, during operation and before maintenance work is be-
gun on the machine, read this manual carefully and keep it close by for
ready access.
Machine
This manual describes the following machine.
Machine name HATZ diesel engine
Type number 1B30E, 1B50E
Customer service
Have service work performed by qualified technicians only. We recommend
that you work with one of the over 500 HATZ service stations. Trained spe-
cialists there will repair your machine with Hatz original spare parts and
with HATZ tools. The global HATZ service network is at your disposal to ad-
vise you and supply you with spare parts. For the address of the Hatz ser-
vice station nearest you, please see the enclosed spare parts list or visit us
in the Internet at: www.hatz-diesel.com
Installation of unsuitable spare parts can lead to problems. We cannot ac-
cept liability for direct damage or secondary damage that results from this.
We therefore recommend the use of Hatz original spare parts. These parts
are manufactured according to strict Hatz specifications and achieve maxi-
mum operational reliability through their perfect fit and functionality. The or-
der number can be found in the enclosed spare parts list or on the Internet
at: www.hatz-diesel.com
Exclusion of liability
The manufacturer cannot be held liable for personal injury, damage to prop-
erty or damage to the machine itself caused by improper use, foreseeable
misuse, or failure to follow or adequately follow the safety measures and
procedures described in this manual. This also applies to changes made to
the machine and the use of unsuitable spare parts.
Modifications, which serve the technical improvements, are reserved.
1B30E, 1B50E / 02 - Rev. 01 Safety
HATZ 7Manual
3 Safety
3.1 General information
Introduction
This chapter contains the information you need to work safely with this ma-
chine.
To prevent accidents and damage to the machine, it is imperative that these
safety instructions be followed.
Read this chapter carefully before beginning work.
3.1.1 Intended use
Intended use
The machine described in this manual fulfills the following functions:
▪ Diesel engine intended for installation in a machine or for assembly with
other machines to form a machine. See chapter 11 Declaration of incorpo-
ration, page 92.
This engine is intended exclusively for the purpose specified and tested by
the manufacturer of the machine in which the engine is installed.
Any other use is not intended and therefore not permitted. Violations com-
promise the safety of the personnel working with the machine. Motorenfabrik
HATZ does not accept any liability for damage resulting from this.
The operational safety of the machine is only guaranteed if it is used as in-
tended.
Use according to the intended purpose also includes observance of the in-
structions in this Operator's Manual.
Foreseeable misuse
The following is considered to be foreseeable misuse:
▪ Any use that varies from or extends beyond the uses specified above.
▪ Failure to comply with the instructions given in this manual.
▪ Failure to comply with the safety instructions.
▪ Failure to immediately eliminate malfunctions that impact safety before
continuing work with the machine (working with the machine when it is not
in perfect condition, either functionally or in terms of safety).
▪ Failure to perform the necessary inspection and maintenance work.
▪ Any unauthorized modification of or removal of safety equipment.
▪ Use of spare parts and accessories that are unsuitable or have not been
approved by HATZ.
▪ Operation in flammable or hazardous environments.
▪ Operation in closed-off or poorly ventilated rooms.
Safety 1B30E, 1B50E / 02 - Rev. 01
8HATZ
Manual
▪ Operation in an aggressive atmosphere (e.g. high salt content) without fur-
ther measures for corrosion protection.
▪ Installation of the device on movable supports (e.g. vehicles, trailers) with-
out HATZ approval.
▪ Improper operation at variance with DINISO3046 -1 and DINISO8528
(climate, load, safety).
Residual risks
Residual risks result during daily use and in association with maintenance
work.
These residual risks will be pointed out in chapter 3.2.2 Machine-specific
safety instructions for operation, page 15 and in chapter 3.2.3 Machine-
specific safety instructions for maintenance work, page 16 as well as in the
further contents of the manual, directly in front of the descriptions or operat-
ing instructions concerned.
3.1.2 Machine user or machine manufacturer obligations
Machine manufacturer obligations
If you have an engine that is not yet installed in a machine, it is imperative
that you follow the Assembly Instructions for HATZ Diesel Engines be-
fore installing the engine. These assembly instructions contain important in-
formation on how to safely install the engine and are available at your near-
est HATZ service station.
It is prohibited to start the engine before it is fully installed.
In addition, please note that it is prohibited to start up the machine before it
has been determined that the machine into which this engine is installed ful-
fills all safety-related requirements and legal regulations.
User obligations
The operator is obliged to only operate the machine when it is in perfect con-
dition. The operator must check the condition of the machine before use and
ensure that any defects are eliminated before it is taken into service. Run-
ning the machine while identified defects exist is not permitted. The operator
must also ensure that all persons who work on the machine are familiar with
the contents of this manual.
Obligations of the operating and maintenance personnel
Personnel assigned with operating and maintaining the machine must have
read and understood this manual or must possess the qualifications neces-
sary for working with this equipment, acquired in training/instructional cour-
ses. No one may work with the machine without the necessary qualifications,
even if for just a brief period.
The operating and maintenance personnel must not be under the influence
of drugs, medication or alcohol.
1B30E, 1B50E / 02 - Rev. 01 Safety
HATZ 9Manual
All work performed on the machine must be in compliance with the informa-
tion provided in this manual.
Storing this manual
This manual is an integral component of the machine (also when being
sold). It must be stored in the direct vicinity of the machine and be accessi-
ble to personnel at all times.
3.1.3 Representation of safety notes
Overview
This machine has been designed and built according to state-of-the-art tech-
nology and the recognized safety standards. Despite these precautions,
risks exist when operating the machine and during maintenance work.
These risks are identified in this manual by means of safety notes.
The safety notes precede the relevant description or operating step.
Structure of the safety notes
The safety notes consist of:
▪ Danger symbol
▪ Signal word
▪ Description of the danger
▪ Possible consequences
▪ Preventative measures
General danger symbol
The general danger symbol is used to identify the danger of personal injury.
Safety 1B30E, 1B50E / 02 - Rev. 01
10 HATZ
Manual
Signal words
Signal words identify the magnitude of the risk and the seriousness of possi-
ble injury:
Danger symbol/
signal word
Meaning
DANGER
This signal word is used to indicate imminently
dangerous situations which, if not avoided, will
lead to serious injury or death.
WARNING
This signal word is used to indicate potentially
dangerous situations which, if not avoided, may
lead to serious injury or death.
CAUTION
This signal word is used to indicate potentially
dangerous situations which, if not avoided, may
lead to minor or moderate injury.
CAUTION
This signal word, without a danger symbol, is
used to indicate the risk of property damage.
NOTICE
This signal word indicates additional useful infor-
mation, such as operating tips and cross refer-
ences.
3.1.4 Meaning of safety symbols
Explanation of symbols
The following table describes the meanings of the safety symbols used in
this manual.
Symbol Meaning
Smoking, fire, and open flames are prohibited!
Warning of personal injury!
Warning of hot surfaces!
Warning of hot surfaces!
(Alternative)
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