HBM MP85A Manuale utente

Operating Manual

English

MP85A Program Help

Hottinger Baldwin Messtechnik GmbH

Im Tiefen See 45

64239 Darmstadt

Tel. +49 6151 803-0

Fax +49 6151 803-9100

[email protected]

www.hbm.com

DVS: a3387-1.1 HBM: public

12.2016

Subject to modifications.

All product descriptions are for general information only.

They are not to be understood as a guarantee of quality or

durability.

Contents

MP85A a3387-1.1 en HBM: public 3

Contents Page

1 Quick start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 The MP85A measuring system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 What needs to be done?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3 Setting up the hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.4 Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2 SYSTEM settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1 General settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.2 Using passcodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.3 Interface parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3 Prepare MP85A for your application . . . . . . . . . . . . . . . . . . . . . . . . 23

3.1 Setup of the measuring chain (MP85A and transducer). . . . . . . . . . . 23

3.1.1 Specifying a transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1.2 Adjusting the measuring chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.1.3 Signal conditioning (zero balance, low-pass filter) . . . . . . . . . . . . . . . 40

3.2 What needs to be considered when zero balancing and how long

does it take? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.3 How are the sample rate and filter settings connected? . . . . . . . . . . . 43

3.3.1 Transducer test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3.3.2 What is the procedure for a transducer test and what needs to be

considered? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.4 Additional functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.4.1 Limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.4.2 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3.4.3 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4 Settings for monitoring using tolerance windows . . . . . . . . . . . . 55

4.1 Principle procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.2 The Configure evaluation parameter window . . . . . . . . . . . . . . . . . . . 58

4.3 Control settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

4.3.1 Maximum measuring time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4.3.2 Start conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

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4a3387-1.1 en HBM: public MP85A

4.3.3 Stop conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.3.4 End conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4.4 Alarm window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

4.5 Range window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

4.6 Test measurement (start measurement manually) . . . . . . . . . . . . . . . 74

4.7 Important information about tolerance windows . . . . . . . . . . . . . . . . . 76

4.8 Defining tolerance windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4.8.1 Creating and modifying tolerance windows . . . . . . . . . . . . . . . . . . . . 80

4.8.2 Window active. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.8.3 Consider window result in total result . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.8.4 Crossing window with min/max evaluation . . . . . . . . . . . . . . . . . . . . . 83

4.8.5 Crossing window with evaluation of the y mean . . . . . . . . . . . . . . . . . 83

4.8.6 Crossing window with evaluation of the x mean . . . . . . . . . . . . . . . . . 84

4.8.7 y limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

4.8.8 x limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

4.8.9 Block window (end window) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4.8.10 Switch test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4.8.11 Haptic test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

4.8.12 Evaluation in real time window option (online window). . . . . . . . . . . . 91

4.8.13 Consider window sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

4.8.14 Window option y coordinates relative . . . . . . . . . . . . . . . . . . . . . . . . . 99

4.8.15 Window option x coordinates relative to . . . . . . . . . . . . . . . . . . . . . . 101

4.8.16 Evaluation for entry and exit of window . . . . . . . . . . . . . . . . . . . . . . 104

4.8.17 Statistics and distribution (bin counting) . . . . . . . . . . . . . . . . . . . . . . 113

5 Monitoring with tolerance band: settings. . . . . . . . . . . . . . . . . . . 119

5.1 Principle procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

5.2 The Configure evaluation parameter window . . . . . . . . . . . . . . . . . . 122

5.3 Control settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

5.3.1 Maximum measuring time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

5.3.2 Start conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

5.3.3 Stop conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

5.3.4 End conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

5.4 Alarm window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

5.5 Range window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

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MP85A a3387-1.1 en HBM: public 5

5.6 Test measurement (start measurement manually) . . . . . . . . . . . . . . 138

5.7 Defining a tolerance band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

6 Monitoring with envelope curve . . . . . . . . . . . . . . . . . . . . . . . . . . 143

7 Saving results, data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

7.1 Storage medium MultiMediaCard/SD Card (target MMC/SD Card

internal). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

7.2 Storage medium external (storage via CAN bus or Ethernet). . . . . . 148

7.3 Storage methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

7.4 Files to save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

7.5 File names and directories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

7.6 File formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

7.7 Save statistical data, statistical processing. . . . . . . . . . . . . . . . . . . . 157

8 SAVE/LOAD PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

9 MEASURE + VISUALIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

9.1 Display current values (measurement display) . . . . . . . . . . . . . . . . . 165

9.1.1 Possible error messages and instructions for correction . . . . . . . . . 168

9.1.2 What limitations apply for (transducer) scaling? . . . . . . . . . . . . . . . . 171

9.2 Measurement curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

9.3 Results of the last measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

9.4 Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

9.4.1 3D graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

9.4.2 Distribution (bin counting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

9.5 Retrieve saved data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

9.6 Files on MMC/SD Card (copy to/from PC) . . . . . . . . . . . . . . . . . . . . 183

10 Plus tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

11 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

11.1 Change log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

11.2 Display connection loss detection. . . . . . . . . . . . . . . . . . . . . . . . . . . 187

12 FAQ: Questions and answers about MP85A and PME

Assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

12.1 How do I adjust the interface on the MP85A?. . . . . . . . . . . . . . . . . . 189

12.2 How do I set the IP address on my PC? . . . . . . . . . . . . . . . . . . . . . . 192

Contents

6a3387-1.1 en HBM: public MP85A

12.3 How do I connect the PME Assistant to the MP85A? . . . . . . . . . . . . 195

12.4 How do I recognize the file system on my PC and which should

I use? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

12.5 How do the options in the start window of the PME Assistant

work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

12.6 What happens when connecting additionally to an existing

Ethernet connection? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

12.7 Requirements for MMC/SD Cards . . . . . . . . . . . . . . . . . . . . . . . . . . 200

12.8 How are the sample rate and filter settings connected? . . . . . . . . . . 201

12.9 What does the data reduction do and how do I set it up?. . . . . . . . . 201

12.10 What possibilities are there to start, stop and end the

measurement? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

12.11 How do I work when setting up the evaluation criteria? . . . . . . . . . . 219

12.12 What needs to be considered when zero balancing and how

long does it take? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

12.13 What is the procedure for a transducer test and what needs to

be considered? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

12.14 What limitations apply for (transducer) scaling? . . . . . . . . . . . . . . . . 222

12.15 What has to be considered with parameter set switching?. . . . . . . . 223

12.16 How to determine changes to the device settings? . . . . . . . . . . . . . 224

12.17 Which error messages exist for the measuring/the process

status and how can I correct errors?. . . . . . . . . . . . . . . . . . . . . . . . . 224

12.18 What do the error messages with tolerance window violation

mean? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

12.19 What do the LEDs on the MP85A mean? . . . . . . . . . . . . . . . . . . . . . 234

12.20 What should be observed when saving process data, curves or

process results? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

12.21 How does the timing diagram for a process-optimized

measurement look like? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

12.22 How does the timing diagram for a measurement with no data

loss look like? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

12.23 How can a digital output be set?. . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

12.24 How do I create a protocol printout of a process? . . . . . . . . . . . . . . 240

12.25 How to transfer all MP85A settings to another device (cloning)? . . . 241

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MP85A a3387-1.1 en HBM: public 7

12.26 How do I carry out a firmware update and can the update be

prevented? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

12.26.1 Download firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

12.26.2 How to update the firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

12.27 What does a tolerance band look like?. . . . . . . . . . . . . . . . . . . . . . . 243

12.28 What does an envelope curve look like? . . . . . . . . . . . . . . . . . . . . . 244

12.29 What is TEDS? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

13 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Contents

8a3387-1.1 en HBM: public MP85A

Quick start

MP85A a3387-1.1 en HBM: public 9

1 Quick start

The help for the PME Assistant consists of three

parts:

•The general PME Assistant Online Help.

•The help for the devices MP01, MP30, MP55, MP60

and MP70 of the PME family.

•This document on the MP85A.

1.1 The MP85A measuring system

The MP85A measuring system comprises the PME Assis-

tant program and the PME MP85A or MP85A DP hard-

ware. The MP85A DP is provided with a PROFIBUS inter-

face in addition to the CAN bus and Ethernet interface.

The mode of operation is however the same. The device

parameters must be set either via the CAN bus or the

Ethernet interface for both systems. If you have an older

MP85, please use the PME Assistant provided for this

device (up to Version 2.2).

The MP85A can be used for two different monitoring oper-

ations:

1. Monitoring a process with verification of a certain pro-

cess curve using tolerance windows.

The measured values are checked at different points

by the MP85A to see whether the sequence lies within

a certain range (tolerance window).

2. Monitoring a process for adherence to a tolerance

band or envelope curve.

Quick start

10 a3387-1.1 en HBM: public MP85A

Starting with firmware version 2.22 the limit value results

can be included into the OK/NOK evaluation with all mon-

itoring methods.

There is also Version MP85A-S for switch and haptic test

with tolerance windows. However tolerance band moni-

toring is not possible with these devices.

You can find more information about MP85A, e.g. mea-

surement sequence, the data reduction function or the

relation between the filters used and sample rate, in sec-

tion FAQ: MP85A and PME Assistant.

1.2 What needs to be done?

The following steps must be performed in order to prepare

the MP85A measuring system for a measurement. The

steps can be divided into two sections.

1. Setting up the hardware: connect transducer (sensor),

set up bus system or interface, connect power supply

etc.

This part of the setup is described in detail in

the MP85A Operating Manual. This online

Help comprises only a summary.

2. Setting up the device via PME Assistant software.

Set up the device using this software and a PC which

is connected to the MP85A via CAN bus or Ethernet

interface as described in this Help.

Procedure

1. Start the PME Assistant, see also PME Assistant

Online Help: Start options.

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