helivol Interceptor 400 Manuale utente
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We will start with the head assembly.
This is the contents of the bag.
This is the assembly order of the Blade
Holders (INT-003).
Over view of the entire head assembly. The M3 Nylon Nut (INT-007) followed by
the Bearing (INT-005), Bearing Collar
(INT-006) & the last Bearing. These are
put on the Feathering Spindle (INT-010).
Push through Blade Holders (INT-003). Once in place slide on Spindle Bush (INT-
009).
3
Take four O Rings (INT-008). Place two on either side of the Centre
Hub CNC (INT-004).
Put the Bearings (INT-005) into place fol-
lowed by the Collar (INT-006).
Insert Feathering Splindle (INT-010) and
place Spindle Bush (INT-009) on opposite
side. Place second Blade Holder (INT-
003) over Feathering Spindle (INT-010).
Place the last Bearing (INT-005). Place the Nylon Nut (INT-007) on to end.
4
Tighten with two 5.5mm socket wreches. Assemble ball links (INT-001 + INT-002).
Attach Ball Links to Blade Holders (INT-
003).
Screw two 3mm screws into each Blade
Holder.
That is the blade grips completed.
5
Next is assembling the Stabilizer Control
Arm Set (INT-018).
Assemble the ball links (INT-001 + INT-
002) and screw them on to the Mixing
Arms (INT-017) - note position.
Place Collar (INT-011) into CNC Centre
Hub (INT-004) and push Seesaw (INT-
016) into place.
Screw another two ball links (INT-001 +
INT-002) into place on Stabilizer Control
Set (INT-018).
Screw Seesaw (INT-016) into place from
both sides with Pan Head Screw (INT-
012) .
Screw both Mixing Arms (INT-017) onto
the Seesaw (INT-016) through a Bearing
Spacer (INT-013) and two Bearings (INT-
014) with a Pan Head Screw (INT-015).
6
Position the Stablizer Control Set (INT-
018).
Push the Stabilizer Bar (INT-019)
through the Stabilizer Control Set (INT-
018) and Seesaw (INT-016) and into
position.
Centre the Stabilizer Bar (INT-019) with
an equal length on each side of the
Stablizer Control Set (INT-018).
Insert grub screws (threadlock metal on
metal xings) into Stabilizer Control Set
(INT-018) to lock Stabilizer Bar. Put Sta-
bilizer Blades (INT-020) on.
Check that the Stabilizer Blades (INT-
020) are level with the Stabilizer Control
Set (INT-018).
Apply threadlock to grubscrew and x
into place.
7
Ensure that all the Ball Links (INT-001
+ INT-002) are correctly tted to the
Swashplate Set (INT-023).
The Main Mast (INT-026) may require
cleaning to remove residue - please en-
sure that it is smooth.
Insert Needl Pin (INT-028) into Washout
Control Arm (INT-029) - note orientation
of part.
Assembly order of Washout Control Arm
(INT-029).
Push Bearing (INT-014) into place. Put Collar (INT-011) on opposing side
and screw into place the Ball Link (INT-
001 + INT-002).
8
Screw Washout Control Arm (INT-029)
into place on Slide Block (INT-031).
Please ensure screw is aligned correctly.
DO NOT OVERTIGHTEN.
Repeat assembly of Washout Control Arm
(INT-029) and afx to the other side of
the Slide Block (INT-031).
One length from the engraved edge is
longer than the other. The longer side is
to be placed into the frame of the heli-
copter. The shorter length into the head.
Insert the shorter side of the Main
Mast (INT-026) into CNC Centre Hub
(INT-004) and x with Pan Head Screw
(INT025) and M2 Nylon Nut (INT-024).
Slide Washout Control Set onto the Main
Mast and align with pins - please note
the direction the washout is inserted.
Slide Swashplate (INT-023) on the the
Main Mast and clip the Radius Arms(INT-
030) on to the inner Swashplate (INT-
023).
9
Place the Mast Lock (INT-027) onto the
main shaft and lightly fasten it in place
with the grub screw. That is the head
completed.
Next up is the Tail Drive.
Push the head of the Counter Shaft (INT-
036) into the Counter Gear Case and
secure with an E ring(INT-037).
Insert Bearings (INT-034) into the Coun-
ter Gear Case (INT-035).
Push the second Counter Gear Case
(INT-035) onto Counter Shaft (INT-036).
Place Drive Pulley (INT-033) onto the end
of the Counter Shaft (INT-036) and place
cap on end.
10
Place washer (INT-032) followed by a Ny-
lon Nut (INT-024) - do not over tighten.
Next is the Auto Rotation Gear Set (INT-
041).
Insert Autorotation Drive Shaft (INT-042)
into Autorotation Gear (INT-043) - it
should click into place.
Place Main Gear with one way bearing
(INT-040) on top of the Autorotation
Gear (INT-043).
Put the collar on top the one way bear-
ing. Put to one side in a safe place along
with nut and bolt.
Push bearings into the correct blocks
(INT-038).
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