Hellermann Tyton E4500 Manuale utente

E4500

Operating Instructions

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GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTR

Operating instructions • E4500 • 05-2016 • 391-90002

GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTR

Operating Instructions

Table of contents

1 Information on the operating instructions ...................... 4

2 Intended use............................................. 4

2.1 EC conformity ..............................................4

3 Representation and layout of warning instructions ............... 4

4 Placing in service ......................................... 4

5 Overview image .......................................... 5

6 Using the tool............................................ 5

6.1 Flaring ....................................................6

6.2 Using the gas hot air blower with reﬂector nozzle ...................6

7 Maintenance............................................. 6

8 Repairs ................................................. 6

8.1 Replacing the gas cartridge ....................................6

9 Taking out of operation .................................... 7

10 Spare parts and accessories ................................. 7

11 Technical data ........................................... 7

The original operating instructions are written in German. The translations are based

on these original operating instructions.

Operating instructions • E4500 • 05-2016 • 391-90002

Information on the operating instructions

1 Information on the operating instructions

These operating instructions only apply for the product gas hot air blower E4500 and are intended

for the user. The user must read these operating instructions carefully and understand them before

placing the tool in service.

Within these operating instructions you will ﬁnd images illustrating best practice guidelines for

operating and maintaining the tool, along with contact details for your local HellermannTyton

country representative.

2 Intended use

The gas hot air blower E4500 is used to shrink heat-shrinkable products of all types, as well as for

soft soldering, forming plastic, and defrosting.

Use of reﬁll cartridges that are not suitable or modifying the gas hot air blower are considered

non-intended use.

We are not liable for any damage and claims arising from the improper operation or use of the

cable tie installation tool, nor are we responsible for any damages caused by defects resulting from

inappropriate or unsuitable use of the tool, incorrect or careless treatment, normal wear and tear

as well as any modiﬁcations made to the tool by the customer of a third party.

The warranty/repair by HellermannTyton does not include the rectiﬁcation of faults that results

from force majeure, external inﬂuences, customer neglect (e.g., modiﬁcations or attachments,

application errors etc.) or the inﬂuence of third parties. The replacement of wear parts or spare

parts during or after maintenance work carried out according to the operating instructions is also

not included.

The gas hot air blower must only be used in faultless condition.

2.1 EC conformity

The device fulﬁlls the requirements in accordance with:

• Directive 2009/142/EC relating to appliances burning gaseous fuels

3 Representation and layout of warning instructions

The hazard level with the associated warning symbol and explanation are illustrated below:

WARNING

Possible risk of lethal or serious injuries.

NOTE

Texts with this symbol indicate situations that can lead to damage to the tool if not observed.

4 Placing in service

The tool can be used immediately.

fTake the tool out of the packaging and check it for damage. If damaged, inform the supplier in

writing immediately.

Operating instructions • E4500 • 05-2016 • 391-90002

Overview image

GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTR

5 Overview image

An overview illustration of the gas hot air blower is provided in Figure A .

1 Heat protection spiral

2 Holding eye

3 Gas valve

4 Gas cartridge

5 Piezo ignition

6 Using the tool

WARNING

Faulty operation and malfunction of the gas hot air blower result in the risk of sever injury or possible

mortal danger.

fAlways keep the nozzle a minimum distance of 2cm away from the surface.

fAlways maintain a distance of 40cm to walls and ceilings, if a ﬂame guard is not used.

fNever leave the gas hot air blower switched on if unattended.

fAvoid a gas back-up in small rooms, gas back-up can cause gas deﬂagration.

fBefore storing the gas hot air blower after use, let it cool down, and then remove the gas cartridge

correctly.

fDo not use the gas hot air blower for longer than 60 minutes without interruption.

fDo not use a gas hot air blower that leaks, is damaged, or is not functioning properly (gas odour).

fDo not use the gas hot air blower in the vicinity of ﬂammable materials.

fDo not expose the gas hot air blower to a temperature of, or direct sunlight above 50°C.

fSlide the heat protection spiral 1 (Figure A ) on the barrel of the gas hot air blower (Figure B ) and

hook it into the holding eye 2 (Figure A ).

fIf desired, ﬁt the reﬂector nozzle on the barrel (Figure C ) of the gas hot air blower.

fScrew the gas cartridge 4 (Figure A ) into the gas hot air blower (Figure D ).

fTurn the gas valve 3 (Figure A ) to the left to position 1 (Figure E ).

fImmediately after opening the gas valve 3 activate the Piezo ignition 5 (Figure A ), if necessary,

several times (Figure F ).

fRegulate the gas supply by turning the gas valve (Figure G ).

fPay attention to the distance-dependant temperature zones without nozzle (Figure H ) and with ﬂat

nozzle (Figure I ).

Temperature zones (distance-

dependant) 2 cm 4 cm 6 cm 8 cm

Without nozzle + 750°C + 575°C + 450°C + 350°C

With ﬂat nozzle + 500°C + 350°C + 200°C -

Operating instructions • E4500 • 05-2016 • 391-90002

Maintenance

6.1 Flaring

The term ﬂaring refers to the situation when a yellow ﬂame instead of hot air escapes at the

nozzle. Flaring occurs when the gas hot air blower is held upside down shortly before activating

the Piezo ignition. To prevent ﬂaring, hold the gas hot air blower in vertical position for approx. 5

seconds before use.

6.2 Using the gas hot air blower with reﬂector nozzle

With the reﬂector nozzle, soft soldering of copper pipes with a diameter of up to 32mm is

possible.

7 Maintenance

The gas hot air blower is practically maintenance-free.

8 Repairs

WARNING

Parts of the gas hot air blower can become extremely hot and can cause burn injuries.

fLet the gas hot air blower cool down suciently before performing tasks on the gas hot air blower.

NOTE

The gas hot air blower can be damaged through opening the housing, modifying the components or if

repairs are executed incorrectly.

fOnly have the gas hot air blower repaired by authorised personnel.

Repair tasks must only be carried out by the manufacturer or persons authorised by the

manufacturer. This also includes opening the gas hot air blower and modifying components or

functions.

8.1 Replacing the gas cartridge

WARNING

Uncontrolled gas escape can occur due to defective seals and improperly inserted gas cartridges. This can

cause deﬂagrations.

fCheck the status of the seal when replacing the gas cartridges.

fDo not use the gas hot air blower if the seal is defective.

fDo not use the gas hot air blower if it leaks, is damaged, or is not functioning properly (gas odour).

Immediately take the gas hot air blower outdoors or to a well-ventilated location, away from sparks

and ﬂames.

fClose the gas valve and attempt to ﬁnd the leak (soap/solution). If necessary let the gas completely

escape.

fReplace the gas cartridge at a well-ventilated location (if possible outdoors) away from spark sources

and other people.

The gas cartridge should always be replaced when the heating capacity decreases.

fTurn the gas valve 3 (Figure A ) to the left to position 0.

fUnscrew the empty gas cartridge from the gas hot air blower.

fScrew the new gas cartridge into the gas hot air blower (Figure D ).

Operating instructions • E4500 • 05-2016 • 391-90002

Taking out of operation

GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTR

9 Taking out of operation

When used for its intended purpose, the gas hot air blower can be used without time limitation.

Should the tool need to be taken out of service, it must be disposed of correctly in accordance

with the country-speciﬁc disposal guidelines.

10 Spare parts and accessories

NOTE

The use of spare parts and accessories not approved by the manufacturer can damage the gas hot air

blower.

fUse only approved spare parts and accessories otherwise warranty claims shall be rendered void.

Spare parts and accessories can be obtained directly from the respective HellermannTyton country

representative.

Spare parts/accessories Article-No.

P445 reﬁll cartridge (butane, propane, propylene) 391-90101

11 Technical data

TYPE Dimensions

(W x H x D)

Operating

time Weight Generated temperature

range Article-No.

E4500 260 x 80 x 170 mm approx. 1.5

hours 0.760 kg + 400-750°C 391-90002

Maximum gas consumption Operating temperature

range Ignition type

75 g/h to -8°C Piezo ignition

Indice

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