HELVAR PSU 12 V 30 W Istruzioni per il montaggio

Helvar | Data is subject to change without notice. www.helvar.com 1

Helvar’s data driven Service Kit enables sending of data from a lighting system to a cloud platform where authorised

users can access it through a REST API or a web browser interface.

The package also provides an encrypted VPN connection for remote Designer assistance to ensure optimal lighting

system performance with very little downtime.

Helvar’s Service Kit consists of the following products:

1. Helvar Cloud Gateway (HCG), a small-form-factor computer that uploads the data from the lighting system to

Helvar’s Cloud Platform via Ethernet or Wi-Fi.

2. TOSIBOX®Lock 100, a small-form-factor computer that provides an encrypted VPN connection to a lighting site’s

router systems for remote Designer assistance.

3. TOSIBOX®Key 200, the cryptoprocessing device that establishes the VPN connection between the PC running

Designer and the TOSIBOX®Lock 100.

Service Kit

Installation and Set-Up Guide

Helvar Cloud Gateway TOSIBOX®Lock 100 TOSIBOX®Key 200

ontents

Section Page

1. Overview 2

2. DIN-Rail spacing requirements 2

3. Install the Helvar Cloud Gateway 2

3.1. Mount the PSU on the DIN rail 3

3.2. Mount the Helvar Cloud Gateway on the DIN rail 3

3.3. Connect the PSU, the Ethernet cable for the router network,

and the Ethernet internet cable and/or Wi-Fi antennas 6

4. Configure the router network and the workgroup 7

5. Connect to Helvar Cloud Platform 8

6. Install the TOSIBOX®Lock 100 8

6.1. Mount the PSU on the DIN rail 9

6.2. Mount the TOSIBOX®Lock 100 on the DIN rail 9

6.3. If required, connect the Wi-Fiantennas 9

6.4. Connect the PSU 10

7. Serialise the TOSIBOX®Key 200 10

8. Set up the IP address of the VPN adapter 10

9. Set up the IP address of the TOSIBOX®Lock 100 12

10. Connect the TOSIBOX®Lock 100 to the internet 13

11. Connect the lighting router network to the TOSIBOX®Key 200 15

12. Test the VPN connection 16

13. Technical data 17

13.1. HCG 17

13.2. TOSIBOX®Lock 100 18

13.3. TOSIBOX®Key 200 18

14. System diagram 19

Online FAQs: https://helvarsupport.zendesk.com/hc/en-us

Helvar Service Kit: Installation and Set-Up Guide

Follow these steps to install and set up Helvar’s Service Kit package:

1. Install the Helvar Cloud Gateway. For details, see section3 on page2.

2. Configure the router network and the workgroup. For details, see section4 on page7.

3. Connect to Helvar Cloud Platform. For details, see section5 on page8.

4. Install the TOSIBOX®Lock 100. For details, see section6 on page8.

5. Serialise the TOSIBOX®Key 200. For details, see section7 on page10.

6. Set up the IP address of the VPN adapter. For details, see section8 on page10.

7. Set up the IP address of the TOSIBOX®Lock 100. For details, see section9 on page12.

8. Connect the TOSIBOX® Lock 100 to the internet. For details, see section10.

9. Connect the lighting router network to the TOSIBOX®Key 200. For details, see section11 on page15.

10. Test the VPN connection. For details, see section12 on page16.

1. Overview

HDR-30-12 PSU DC feed plug 12 VDC AC/DC

power adaptor

3. Install the Helvar Cloud Gateway

Package contents (HCG1TBLK KIT, HCG1TBL KIT and HCG1 KIT)

Helvar Cloud Gateway DIN-rail

mounting plate

DIN-rail

mounting clip

Wi-Fi antenna Antenna extension

with magnetic base

Screws (2) Washer screws (2)

2. DIN-Rail spacing requirements

If Wi-Fi is used, place the units in such a way that interference between antennas is minimised. Do not place them in

close proximity.

The TOSIBOX® Key 200 is a USB device that requires temporary connection to the TOSIBOX

Lock100

during setup only.

It does not require permanent DIR-Rail space.

KIT Dimensions

Kit Description Starter Next Site Site

Expansion

(L / W / D) mm Unit size Note

Antenna

incl.

HCG ✓✓✓108 / 140 / 28 8 *

W 180 mm

TOSIBOX®Lock 100 ✓ ✓ 99 / 132 / 35 8 *

W 165 mm

TOSIBOX®Key 200 ✓78 / 21.5 / 9 4 **

PSU 12 V 30 W (HCG) ✓✓✓90 / 35 / 58 2

PSU 24 V 10 W

(TOSIBOX®Lock 100)

✓ ✓ 91 / 18 / 57 1

Helvar | Data is subject to change without notice. www.helvar.com 3

Follow these steps to mount the Helvar Cloud Gateway on a standard DIN rail:

1. Mount the PSU on the DIN rail. For details, see section3.1.

2. Mount the Helvar Cloud Gateway on the DIN rail. For details, see section3.2.

3.2. Mount the Helvar Cloud Gateway on the DIN rail

Mounting dimensions (mm)

Mounting plate Mounting clip

Dimensions (mm) and connections

3.1. Mount the PSU on the DIN rail

54.535

63.65

45.15

58.4

N L

+V−V

Restraint

118

Helvar Service Kit: Installation and Set-Up Guide

Mounting procedure

1. Determine the mounting position of the HCG and identify in the following table the mounting plate holes that you

need to use.

To mount the HCG

in this position…

Use these holes

in the mounting plate

Length of mounting

clip latch

DIN-Rail spacing

Horizontal orientation

Front panel down

A A

Front panel up

A A B

Vertical orientation

Front panel left

B B

Front panel right

B B

39 mm56 mm

Helvar | Data is subject to change without notice. www.helvar.com 5

3. Do the following to adjust the mounting clip latch to the

length that is appropriate for the required mounting

orientation:

a. Press the upper part of the mounting clip on both

sides.

2. Screw the mounting plate to the unit using the appropriate

holes. For details, refer to the preceding table.

b. Push the mounting clip latch forwards to unlock it.

c. Slide the latch upwards or downwards to the length

that is appropriate for your mounting orientation. For

details, refer to the table on page4.

CLICK!

d. Push the latch backwards to lock it.

Helvar Service Kit: Installation and Set-Up Guide

3.3. Connect the PSU, the Ethernet cable for the router network,

and the Ethernet internet cable and/or Wi-Fi antennas

4. Screw the mounting clip to the mounting plate.

Follow these recommendations to optimise the performance and reliability of the wireless connection:

a. If required, connect the Wi-Fi antenna to the magnetic base of the antenna extension.

b. Set up your Helvar Cloud Gateway as close as possible to the centre of the area for which you want to provide

wireless networking.

c. Keep the antenna away from objects that cause wireless interference. Large metal objects, fluorescent or

halogen lights, microwaves, cordless phones and their base stations and wall ducting or vents can block or

interfere with wireless signals.

d. Place the antenna in an elevated location.

LAN 1

for internet (DHCP)

Wi-Fi antennas

+V −V

PSU LAN 2

for router network

Helvar | Data is subject to change without notice. www.helvar.com 7

4. Configure the router network and the workgroup

Before the HCG can communicate with the router system, do the following to configure the router network and indicate

to which workgroup the HCG should connect on LAN 2.

1. Make sure that the HDR-30-12 PSU is on and is connected to the HCG.

2. Turn on the PC that is connected to the HCG.

3. Set the IP address of this PC to the same IP range as the HCG.

Note: The HCG shipping static IP address for LAN 2 is 10.24.15.5, and the subnet mask is 255.0.0.0. Therefore, you could,

for example, set your PC to the IP address 10.24.15.99 and to the subnet mask 255.0.0.0.

4. Open Google Chrome, and navigate to http://10.24.15.5:5000 to access the Network configuration pages of the HCG.

5. In the dialog box, specify how you want to connect to

theinternet:

• To connect to the internet over LAN 1, do one of the

following on the Network tab:

• To obtain the IP address automatically via the Dynamic

Host Configuration Protocol (DHCP), click APPLY

(default option).

• To enter the IP address manually, type the required IP

Address, Broadcast Address and Subnet Mask, and

then click APPLY.

• To connect to the internet over Wi-Fi, click the WIFI tab,

and then do the following:

a. Type the exact SSID and passphrase for the Wi-Fi

network that you want to connect to.

b. Click Apply to save your settings.

6. To change the static IP address for the connection to the

router network, click the LAN2 tab, and then type the new

IP address.

Note 1: The static IP address for the connection to the router

network must be in the same range as the router

workgroup to which the HCG will connect. Changing

this IP address will change the HCG’s address for the

network configuration pages. For example:

• If you change the IP to 10.254.0.100, the

network configuration address will change from

http://10.24.15.5:5000 to http://10.254.0.100:5000.

• If you change the first octet of the HCG to 192.x.x.x,

you will need to set the broadcast address of the

HCG to match accordingly: 192.255.255.255.

Note 2: The static IP address for the connection to the router

network must be a unique IP address that does not

conflict with any other devices on the network.

Helvar Service Kit: Installation and Set-Up Guide

7. Click Apply to save your settings.

8. Click Workgroups, type the exact name of the workgroup

that you want the HCG to connect to, and then click Apply.

Note: After the settings that you have entered are saved, a

message will appear at the bottom of the browser. This

is only an indication that your settings have been saved,

not a status that the HCG is connected to the network.

5. Connect to Helvar Cloud Platform

Once you have installed and configured the HCG, follow these steps to make sure that you can access the

Helvar Cloud Platform:

1. Open Google Chrome, and navigate to

https://service.helvar.io

2. Click Sign Up, and then complete the process as directed.

Once you are signed up, Helvar service will grant you

access to your site(s) within two working days.

Note: Before access is granted, an error may be shown on the

web interface.

6. Install the TOSIBOX®Lock 100

2 × Wi-Fi antenna Antenna extension with magnetic base

AMR1-24 PSU DC feed plug 12 VDC AC/DC power adaptor

Package contents

TOSIBOX®Lock 100 DIN-rail mounting bracket Screws (2)

This section applies only to HCG1TBLK KIT and HCG1TBL KIT.

Helvar | Data is subject to change without notice. www.helvar.com 9

Follow these steps to mount the TOSIBOX®Lock 100 on a standard DIN rail:

1. Mount the PSU on the DIN rail. For details, refer to section6.1.

2. Mount the TOSIBOX®Lock 100 on the DIN rail. For details, refer to section6.2.

Dimensions (mm) and connections

51.5

46.9

56.5

32.3

6.1. Mount the PSU on the DIN rail

6.2. Mount the TOSIBOX®Lock 100 on the DIN rail

For information on how to mount the TOSIBOX®Lock 100 on the DIN rail, refer to Tosibox Inc.’s documentation available

at www.tosibox.com.

6.3. If required, connect the Wi-Fiantennas

Wi-Fi antennas

For recommendations on

how to connect the Wi-Fi

antennas, refer to section3.1

on page3.

Helvar Service Kit: Installation and Set-Up Guide

6.4. Connect the PSU

+V −V

PSU

To serialize the TOSIBOX®Key 200, follow these steps:

1. Insert the TOSIBOX®Key 200 into the USB port of the TOSIBOX®Lock 100, and then wait two minutes.

7. Serialise the TOSIBOX®Key 200

When the TOSIBOX®Key 200 LED stops blinking or shuts off, the serialisation is complete.

2. Remove the TOSIBOX®Key 200 from the TOSIBOX®Lock 100.

To set up the IP address of the VPN adapter, follow these steps:

1. Connect a PC to the Service port of the TOSIBOX®Lock 100 via an Ethernet cable.

8. Set up the IP address of the VPN adapter

Service to PC

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