Henkel Loctite 97102 Manuale utente

22121

97102

135550

Contents

Please observe the following...........................................................4

1.1

Emphasized Sections...................................................................................................4

1.2

Items Supplied .............................................................................................................4

1.3

For your Safety.............................................................................................................5

1.4

Field of Application (Intended Use)...............................................................................5

Description......................................................................................5

2.1

Theory of Operation .....................................................................................................5

2.2

Displays, Operating Elements and Connections...........................................................6

Technical Data................................................................................9

3.1

Energy Requirements...................................................................................................9

3.1.1

Electrics .......................................................................................................................9

3.1.2

Pneumatics..................................................................................................................9

3.2

Connections and Dimensions.......................................................................................9

3.3

Other Data ...................................................................................................................9

Installation.....................................................................................10

4.1

Environmental and Operating Conditions...................................................................10

4.2

Dimensions................................................................................................................10

4.3

Basic Settings of the Unit ...........................................................................................10

4.4

Connecting the Unit....................................................................................................10

Dispensing....................................................................................11

5.1

First Operation ...........................................................................................................11

5.1.1

Priming the Feed Line................................................................................................11

5.1.2

Adjusting the Dispensed Quantity...............................................................................12

5.1.2.1

Time Controlled Mode................................................................................................12

5.1.2.2

Continuous Mode.......................................................................................................13

5.2

Refilling the Product Reservoir...................................................................................14

5.3

Shutdown...................................................................................................................15

5.4

Returning to Operation...............................................................................................15

Maintenance and Service..............................................................15

Troubleshooting............................................................................ 17

Pin Assignment.............................................................................17

8.1

XS1: Start via Footswitch ...........................................................................................17

8.2

XS1: External Start.....................................................................................................18

8.3

XS1: Start via Promixity Switch ..................................................................................18

8.4

XS2: Digital Level Sensor Reservoir (Empty Signal)...................................................19

8.5

XS2: Automatic Reservoir 97106 / 97108...................................................................19

Declaration of Conformity..............................................................20

Please observe the following

Before installing the system: For safe and successful operation of the unit, read these

instructions completely. If instructions are not observed, the manufacturer will not accept

any liability.

Be sure to keep the manual close at hand for further reference.

The WEEE symbol on this equipment indicates that this product may not be treated as

household waste. By ensuring this product is disposed of correctly you will help prevent

potential negative consequences for the environment. For more information about where

you can drop off your waste equipment for recycling, please contact your local city office

or your waste disposal service.

1.1

Emphasized Sections

Danger!

Refers to safety regulations and requires safety measures that protect the equipment

operator or other persons from injury or danger to life.

Caution!

Emphasizes what must be done or avoided so that the unit or other property shall not be

damaged.

Note!

Gives recommendations for better handling of the unit during operation or adjustment as

well as for service activities.

The numbers printed in bold in the text refer to the corresponding position numbers in the

illustration on pages 6 –7.

–The dash emphasizes a list.

●The point emphasizes an instruction step.

Instruction steps in the illustrations are

indicated with arrows.

The shading of the arrows have the

following meaning:

Black arrow = 1st step

Grey arrow = 2nd step

White arrow = 3rd step

1.2

Items Supplied

1 Semi-Automatic Controller 97102, Order No. 135550

1 Power Cord

1 Pneumatic Tube 6 x 1, 2 m

1 Instruction Manual 97102

Note!

As a result of technical development, the illustrations and descriptions in this operating

manual may deviate in detail from the actual unit delivered.

Please observe the following

1.3

For your Safety

Please refer also to the relevant Technical Data Sheet for the adhesive to be processed.

Download from www.loctite.com or request the Technical Data Sheet and the Safety

Data Sheet from your Henkel Technical Service.

INSTRUCTIONS given in these data sheets must be followed scrupulously at all times!

While under warranty, the unit may be repaired by an authorized Henkel service

representative only.

Danger!

Improper handling of chemicals may result in potential health hazards!

Observe general safety regulations for the handling of chemicals!

Always wear goggles when working with compressed air!

Before starting operation, check the dispensing system for visible damage and make

sure that it is operated only when in perfect working order!

Any defects found must be reported immediately! Remedy any defects immediately!

Use only original substitute and spare parts. We cannot be held responsible for damage

or injury of any kind because of failure to observe the instructions in this Operating

Manual.

1.4

Field of Application (Intended Use)

The Semi-Automatic Controller 97102 controls the exact application of LOCTITE

Products from a product reservoir by means of a dispensing valve.

It can be combined with the following LOCTITE Units to from a dispensing system:

1 Product reservoir (product tank or cartridge reservoir emptying unit with or without low

level and empty sensor).

1 Pneumatic dispensing valve.

Depending on the combination of components, it is possible to dispense the following

products:

–Anaerobic curing adhesives

–UV light curing adhesives

–Humidity curing cyanacrylate adhesives

Description

2.1

Theory of Operation

The Semi-Automatic Controller 97102 controls the selected dispensing pressure in the

product reservoir and the pneumatic opening of the dispensing valve according to the

selected dispensing time.

The start signal for dispensing is provided by an external Footswitch.

Error messages are shown on the digital display and are accompanied by a beeping tone

(see Section 8).

When a product reservoir is connected, the pressurization or depressurization of the

automatic reservoir is automatically controlled when the control unit is switched on or off.

When an empty signal is received, the automatic reservoir 97106 / 97108 is

automatically depressurized.

The control unit indicates that the automatic reservoir was refilled. By acknowledging this

message with button the automatic reservoir is again pressurized.

Description

2.2

Displays, Operating Elements and Connections

Digital Display

Display of the dispensing time [s] for a dispensing sequence.

–During dispensing in time controlled mode, the dispensing time remaining is

indicated.

–During dispensing in continuous mode, the elapsed dispensing time is indicated.

Display of the dispensing pressure [bar] or [psi] set on the pressure regulator 8.

Display of error messages (see Chapter 7).

Buttons and

Buttons for changing the dispensing time for a dispensing sequence.

When button or is pressed, the display of the dispensing time [s] in the

digital display begins to blink. The dispensing time indicated is increased with

button and decreased with button .

The dispensing time is adjustable from 0.01 to 99.9 s.

Description

Button

Button for the storage of the new values set for the dispensing time [s] and the

dispensing pressure [bar] or [psi].

When the indication of the dispensing time [s] in the digital display blinks, the

indicated dispensing time is stored by pressing button and the display stops

blinking.

For an error message „ Press. 0.83 NOK“ with beeping, the error message is

acknowledged by pressing button . The value 0.83 [bar/psi] is only an

example for the indication of a dispensing pressure (see Chapter 7).

If the error message „ PRESS ENTER; >Tank Inactive< “ appears, the automatic

reservoir ( Tank) is pressurized by pressing ( PRESS) button ( ENTER) (see

Section 5.2.1).

Button

Button for filling the product line (see Section 5.1.1).

The LED lights as long as button is pressed.

When button is pressed in time-controlled mode, the dispensing time is not

changed.

The product is dispensed as long as button is pressed.

When button in pressed in continuous mode, the dispensing time is changed

(see Section 2.3)

Button

Button for switching the measuring units for the dispensing pressure in the digital

display.

After each pressing of button the indication of the selected dispensing

pressure in the digital display changes to the other measuring unit [bar] or [psi]

with the corresponding value.

Button

Button for switching from time controlled mode to continuous mode.

The lighting of the LED in button indicates continuous mode (see Section

5.2.2.2).

By pressing button the indication of the dispensing time in the digital display is

set to 0.00 s and blinks. During dispensing, the elapsed dispensing time is

indicated in the digital display beginning each time with 0.00 s. The last

dispensing time remains displayed until the next start.

–Switching back to time controlled mode without storage of the dispensing time

by renewed pressing of button . The LED in button extinguishes. In the

digital display, the dispensing time previously stored for the time controlled

mode reappears.

–Switching back to time controlled mode with storage of the dispensing time by

pressing button . The LED in button extinguishes. The indicated

dispensing time is stored and the display stops blinking.

Power Switch I/O (ON/OFF)

The control unit is switched on and off with the power switch.

When a product reservoir is connected, the following also applies:

Position I (ON) –The reservoir is automatically pressurized with the dispensing

pressure set on the precision pressure regulator.

Position O (OFF) –The reservoir is automatically depressurized.

Description

Precision Pressure Regulator

Precision regulator for adjusting the dispensing pressure.

By turning the regulator knob, the dispensing pressure is adjusted in the range

from 0.00 to 7.00 bar (0.00 to 100 psi).

If the error message „Press. 0.83 NOK“ appears with beeping, the dispensing

pressure was changed more than ± 10 %. The value 0.83 [bar/psi] is only an

example for the displayed dispensing pressure (see Chapter 7).

By pressing button ENTER the indicated dispensing pressure is stored as the new

comparison value for automatic pressure monitoring. The error message and

beeping is eliminated.

Control Air Connection (Dispensing Valve), dispensing valve open.

The single pneumatic hose to the dispensing valve is connected here (for

connections, see Section 8.2).

Control Air Connection (Dispensing Valve), dispensing valve closed.

The single pneumatic hose to the dispensing valve is connected here (for

connections, see Section 8.2). If a dispensing valve is used with single-acting

actuator, this plug must be closed with a blind plug.

P in - Main air connector

2 - 10 bar (30 PSI - 145 PSI) for air hose OD Ø 6 mm , ID Ø 4 mm

P out - Pneumatic Connection Reservoir

Regulated air pressure supply (0 - 7 bar, 0 –100 PSI) to the reservoir, for

air hose OD Ø 6 mm , ID Ø 4 mm.

Power Fuse

Caution!

Removing, jumpering or putting out of operation of the safety devices can result in

damage to the unit and is therefore prohibited!

Power Cord

Power Supply Socket

Footswitch (Accessory to be ordered separately!)

Signalling device for starting the dispensing sequence.

The dispensing time in time-controlled mode corresponds to the value on the

digital display and is independent of the length of time that the Footswitch is

depressed (see Section 2.3.1). In continuous mode, the product is dispensed as

long as the Footswitch is depressed (see Section 2.3.2).

Socket XS1: Start

The Footswitch 15 is connected here. A "Ready" signal is provided at Pin 3 and 4.

Socket XS2: Reservoir

The product reservoir is connected here.

+ 0.05

–0.10

+ 0.05

–0.10

Technical Data

3.1

Energy Requirements

3.1.1

Electrics

Power supply

90 –260 VAC; 47 –63 Hz

Power consumption

Approx. 40 W

Power protection

Glass tube, fine wire fuse, 2 AM

Internal control voltages

5 VDC; 12 VDC; 24 VDC

3.1.2

Pneumatics

Compressed air supply

min. 2 bar (29 psi); max. 12 bar (174 psi)

Quality

If the required quality is not

achieved, install a Loctite® 97120

filter regulator.

filtered 10 µm, oil-free, non-condensing

Order No. 88649

Regulation range of the pressure regulator

0.00 –7.00 bar (0.00 –100 psi)

Pressure indication

0.00 –7.00 bar (0.00 –100 psi)

3.2

Connections and Dimensions

Pneumatic hose, control air connection

O.D.

6 mm

Pneumatic hose, Dispensing Valve O.D.

4 mm

Pneumatic hose, Reservoir O.D.

6 mm

Dimensions

W x H x D: 145 x 230 x 260 mm

3.3

Other Data

Storage temperature

-10°C to +60°C (+14°F to +140°F),

dry/dust-free

Operating temperature

+10°C to +40°C (+50°F to +104°F)

Weight

~ 2.8 kg

Continuous sound pressure level

< 70 dB(A)

+0.05

-0.10

+0.05

-0.10

+0.05

-0.10

Installation

4.1

Environmental and Operating Conditions

–Avoid kinking of the pressure hoses.

–Typically, the pressure hose should be no longer than 1 m.

–Carefully tighten all fittings.

–The equipment should be installed in a dry, dust-free place, no splash water!

4.2

Dimensions

4.3

Basic Settings of the Unit

4.4

Connecting the Unit

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