Hi-Way E2020XT Manuale utente

MODEL E2020XT

UNIT SERIAL NUMBER _______________________

MANUAL NUMBER: 97411-I

EFFECTIVE 04/2016

1330 76TH AVE SW

CEDAR RAPIDS, IA 52404-7052

PHONE (319) 363-8281 | FAX (319) 286-3350

www.highwayequipment.com

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E2020XTHI-WAY

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Table of Contents�� 2

Preface�� 5

Safety�� 6

Safety Decals �� 8

General Safety Rules - Operaons�� 9

General Safety Rules - Maintenance �� 11

General Safety Rules - Installaon�� 13

General Descripon�� 15

Dimensions & Capacies �� 16

Inial Start-Up �� 17

General operang Procedures�� 18

Hydraulic System�� 23

Service Schedule�� 23

Gearcase �� 23

Conveyor Chain�� 24

Lubricaon of Bearings �� 25

Fasteners�� 25

Clean-Up �� 25

Lubricant & Hydraulic Oil Specicaons�� 26

Gearcase Lubricant �� 27

Grease Gun Lubricant �� 27

Conveyor Chain Oiler Lubricant �� 27

Lubricaon Chart�� 28

Standard Torques �� 30

Instrucons for Ordering Parts�� 31

TABLE OF CONTENTS

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97411-I

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97411-I

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Parts List ��32

Conveyor Drive ��32

Conveyor Idler��33

Extended Idler��34

Extended Grease Zerks ��36

Boom - Replaceable��37

Chain Shields��38

Conveyor Chain��40

Oiler - Conveyor ��42

Sight Window��43

Feedgate & Jack ��44

Spinner - Driveline ��46

Spinner - Direct Drive��49

Spinner - Underslung ��52

Spinner Mounng Kit��55

Inverted V ��56

Inverted V - Swinging ��57

Screens��58

Fenders ��60

Wipers ��62

Bumper ��63

Ladders �� 64

Cab Shield ��65

Reservoir & Filter Truck Chassis Mount ��66

Hose - Return Kit Truck Chassis Reservoir��67

Valve - Manual, Cab Mount Truck Chassis Mount Reservoir ��68

Valve - Manual, Pedestal Mount Truck Chassis Mount Reservoir ��69

Valve - Manual, Rear Mount Truck Chassis Mount Reservoir ��70

Hydraulics - Hose & Fings ��74

Underslung Spinner, Manual Valve at Cab ��74

Hydraulics - Hose & Fings Direct Drive Spinner, Manual Valve at Rear ��75

Hydraulics - Hose & Fings Underslung Spinner, manual valve at Rear��76

Hydraulics - Hose & Fings Underslung Spinner, Truck at Rear ��77

Hydraulics - Hose & Fings Series Valve to Valve ��78

Hydraulics - Quick Disconnect��79

TABLE OF CONTENTS CONTINUED

TABLE OF CONTENTS

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Hi-Way Warranty

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E2020XT

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PREFACE

PLEASE ! ALWAYS THINK SAFETY FIRST !!

The purpose of this manual is to familiarize the person (or persons) using this unit with the informaon necessary

to properly install, operate, and maintain this system. The safety instrucons indicated by the safety alert symbol

in the following pages supersede the general safety rules. These instrucons cannot replace the following: the

fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualied person,

or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely

upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any

reason you do not understand the instrucons, please call your authorized dealer or our Product Sales and Support

Department at (319) 363-8281 or 1-800-363-8006�

It has been our experience that by following these installaon instrucons, and by observing the operaon of

the spreader, you will have sucient understanding of the machine enabling you to troubleshoot and correct all

normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales

and Support Department if you nd the unit is not operang properly, or if you are having trouble with repairs,

installaon, or removal of this unit.

We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other

than roune care and adjustments.

Highway Equipment Company reserves the right to make alteraons or modicaons to this equipment at any

me. The manufacturer shall not be obligated to make such changes to machines already in the eld.

This Safety Secon should be read thoroughly and referred to frequently.

ACCIDENTS HURT !!!

ACCIDENTS COST !!!

ACCIDENTS CAN BE AVOIDED !!!

SAFETY

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TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL

YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and

“NOTICE” are used to indicate the following:

Indicates an imminently hazardous situaon that, if not avoided, WILL

result in death or serious injury. This signal word is to be limited to the

most extreme situaons and typically for machine components that, for

funconal purposes, cannot be guarded.

DANGER

WARNING

Indicates a potenally hazardous situaon that, if not avoided, COULD result

in death or serious injury, and includes hazards that are exposed when

guards are removed. It may also be used to alert against unsafe pracces.

CAUTION

Indicates a potenally hazardous situaon that, if not avoided, MAY result

in minor or moderate injury. It may also be used to alert against unsafe

pracces.

NOTICE!

Is used for informaonal purposes in areas which may involve damage or

deterioraon to equipment but generally would not involve the potenal

for personal injury.

NOTE: Provides addional informaon to simplify a procedure or clarify a

process�

The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we

urge you to make safety your top priority when operang any equipment. We rmly advise that anyone allowed

to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe

operaon.

The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will

be mes when you will run into situaons that are not covered in this secon. At those mes the best standard to

use is common sense. If, at any me, you have a queson concerning these guidelines, please call your authorized

dealer or our factory at (319) 363-8281 or 1-800-363-8006.

SAFETY

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E2020XT

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MAINTENANCE INSTRUCTIONS

1� Keep safety decals and signs clean and legible at all mes.

2� Replace safety decals and signs that are missing or have become illegible.

3� Replaced parts that displayed a safety sign should also display the current sign.

4� Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory.

INSTALLATION INSTRUCTIONS

1� Clean Surface

Wash the installaon surface with a synthec, free-rinsing detergent. Avoid washing the surface with a soap

containing creams or loon. Allow to dry.

2� Posion Safety Decal

Decide on the exact posion before applicaon. Applicaon marks may be made on the top or side edge of the

substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china

marker, or grease pencil. Safety decals will not adhere to these.

3� Remove the Liner

A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a

connuous moon at a 180-degree angle. If the liner is scored, bend at score and remove.

4� Apply Safety Decal

a� Tack decal in place with thumb pressure in upper corners.

b� Using rm inial squeegee pressure, begin at the center of the decal and work outward in all direcons

with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave applicaon bubbles.

c� Pull up tack points before squeegeeing over them to avoid wrinkles.

5� Remove Pre-mask

If safety decal has a pre-mask cover remove it at this me by pulling it away from the decal at a 180 degree angle.

NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the

pre-mask from permanently adhering to the decal.

6� Remove Air Pockets

Inspect the decal in the at areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the

bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture.

7� Re-Squeegee All Edges.

SAFETY CONTINUED

SAFETY

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SAFETY DECALS

SAFETY

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E2020XT

HI-WAY

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GENERAL SAFETY RULES

OPERATION SECTION

1� Before aempng

to operate this unit,

read and be sure

you understand

the operaon

and maintenance

manual� Locate

all controls and

determine the use

of each. Know what

you are doing!

2� When leaving the unit unaended for any reason,

be sure to:

a� Take power take-o out of gear.

b� Shut o conveyor and spinner drives.

c� Shut o vehicle engine and unit engine (if so

equipped).

d. Place transmission of the vehicle in “neutral”

or “park”.

e� Set parking brake rmly.

f� Lock ignion and take keys with you.

g. Lock vehicle cab.

h� If on steep grade, block wheels.

These acons are recommended to avoid

unauthorized use, runaway, vandalism, the and

unexpected operaon during start-up.

3� Do not read, eat, talk on a mobile phone or take

your aenon away while operang the unit.

Operang is a full-me job.

4� Stay out of the

spreader. If it’s

necessary to enter

the spreader, return

to the shop, empty

body, turn o all

power, set vehicle

brakes, lock engine

starng switch and

remove keys before

entering. Tag all

controls to prohibit operaon. Tags should be

placed, and later removed, only by person working

in the body.

5� Guards and covers are provided to help avoid

injury. Stop all machinery before removing them.

Replace guards and covers before starng spreader

operaon.

6� Stay clear of any moving

members, such as

shas, couplings and

universal joints. Make

adjustments in small

steps, shung down

all moons for each

adjustment.

7� Before starng unit, be

sure everyone is clear and out of the way.

8� Do not climb on unit. Use the inspecon ladder or

a portable ladder to view the unit. Be careful in

geng on and

o the ladder,

especially in

wet, icy, snowy

or muddy

conditions.

Clean mud,

snow or ice

from steps and

footwear.

9� Do not allow anyone

to ride on any part of

unit for any reason�

10� Keep away from spinners while they are turning:

a� Serious injury

can occur

if spinners

touch you�

b� Rocks, scrap

metal or other

material can

be thrown o

the spinner

violently�

Stay out of

discharge

area�

c� Make sure discharge area is clear before

spreading.

SAFETY

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GENERAL SAFETY RULES

OPERATION SECTION

17� Wear eye protecon while working around or on

unit�

18� Read, understand and follow instrucons and

precauons given by the manufacturer or supplier

of materials to be spread. Improper selecon,

applicaon, use or handling may be hazardous to

people, animals, plants, crops or other property.

CAUTION

If spreader is used to transport

chemicals, check with your

chemical supplier regarding DOT

(Department of Transportaon)

requirements.

19� Cover all loads that can spill or blow away. Do

not spread dusty

materials where dust

may create polluon

or a trac visibility

problem�

20� Turn slowly and be

careful when traveling

on rough surfaces and

side slopes, especially

with a loaded spreader. Load may shi causing

unit to p.

21� Read and understand the precauonary decals on

the spreader. Replace any that become defaced,

damaged, lost or painted over. Replacement

decals can be ordered from your dealer’s parts

department or from Highway Equipment Company

by calling (319) 363-8281 or 1-800-363-8006.

11� Inspect spinner ns, spinner frame mounng and

spinner n nuts and screws every day. Look for

missing fasteners, looseness, wear and cracks.

Replace immediately if required. Use only new

SAE grade 5 or grade 8 screws and new self-

locking nuts.

12� Inspect all bolts, screws,

fasteners, keys, chain

drives, body mounngs

and other aachments

periodically. Replace

any missing or

damaged parts with

proper specicaon

items. Tighten all bolts,

nuts and screws to specied torques

according to the torque chart in this

manual�

13� Shut o engine

before lling fuel

and oil tanks. Do

not allow overow.

Wipe up all spills.

Do not smoke. Stay

away from open

ame. FIRE HAZARD!

14� Starng uids

and sprays

are extremely

flammable�

Don’t smoke.

Stay away from

ame or heat!

15� All vehicles

should be equipped with a serviceable re

exnguisher of 5 BC

rang or larger.

16� Hydraulic system and

oil can get hot enough

to cause burns� DO

NOT work on system

that is hot. Wait unl

oil has cooled. If an

accident occurs, seek

immediate medical

assistance�

SAFETY

Hi-Way E2020XT Manuale utente

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