Hilti DD 200 Manuale utente
Operating instructions en
Mode d’emploi fr
Manual de instrucciones es
Manual de instruções pt
DD 200
Printed: 07.07.2013 | Doc-Nr: PUB / 5145575 / 000 / 00
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This Product is Certified
Ce produit est certifié
Este producto esta certificado
Este produto está certificado
C US
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Printed: 07.07.2013 | Doc-Nr: PUB / 5145575 / 000 / 00
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en
It is essential that the operating instructions
are read before the machine is operated for
the first time.
Always keep these operating instructions
together with the machine.
Ensure that the operating instructions are
with the machine when it is given to other
persons.
ORIGINAL OPERATING INSTRUCTIONS
DD 200 diamond core drilling system
Contents Page
1. General information 1
2. General safety rules 3
3. Specific safety rules and symbols 4
4. Functional description 5
5. Technical data 5
6. Before use 6
7. Operation 9
8. Care and maintenance 11
9. Tools and accessories 12
10. Troubleshooting 12
11. Disposal 14
12. Manufacturer's warranty – tools 14
Operating controls, parts and indicators
Drilling rig (drive unit and drill stand)
Drive unit
;Service indicator
=Drilling performance indicator
%On / off switch
&Gear selector switch
(Water flow regulator
)Chuck
+Supply cord with GFCI
§Carrying grips (2)
/Water hose connector
:Type plate
·Interface
Drill stand
$Column
£End cap
|Strut
¡Base plate
QClamping spindle
WClamping nut
EAnchor
RLeveling screws
THole center indicator
ZCarriage
UDrive unit (eccentric) locking bolt
IDirect drive
OReduction gear
PCarriage locking mechanism
ÜHand wheel
[Carrying grip
]Supply cord guide
ÆType plate
ºLeveling indicators (2)
•End stop
AWheel assembly mounting point
ACCESSORIES
Vacuum base plate
SPressure gauge
DVacuum release valve
FVacuum seal
GVacuum hose connector
HWheel assembly mounting point
Water flow indicator
JWater flow indicator
Water collector system
KWater collector holder
LWater collector
ÖSeal
ÄSeal
1. General information
1.1 Safety notices and their meaning
-DANGER-
Draws attention to imminent danger that will lead to seri-
ous bodily injury or fatality.
-WARNING-
Draws attention to a potentially dangerous situation that
could lead to serious personal injury or fatality.
-CAUTION-
Draws attention to a potentially dangerous situation that
could lead to slight personal injury or damage to the
equipment or other property.
-NOTE-
Draws attention to an instruction or other useful infor-
mation.
Prohibition signs
1.2 Pictograms
Transport by
crane is not
permissible.
Printed: 07.07.2013 | Doc-Nr: PUB / 5145575 / 000 / 00
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en
On the vacuum baseplate On the tool
VACUUM
VACUUM
Top:
An additional means of
securing the drill stand must
be employed when used for
horizontal drilling with
vacuum attachment.
Below:
Use of only the vacuum base-
plate to secure the drill stand
for overhead drilling is not
permissible.
Use of the water collector
system in conjunction with a
wet-type vacuum cleaner is
mandatory when working
overhead on ceilings.
These numbers refer to the corresponding illustra-
tions. The illustrations can be found on the fold-out cov-
er pages. Keep these pages open while studying the
operating instructions.
In these operating instructions, the designation "the
machine" refers to the DD 200 core drilling machine.
Location of identification data on the machine
The type designation and serial number can be found
on the rating plate on the machine. Make a note of this
data in your operating instructions and always refer to
it when making an enquiry to your Hilti representative
or service department.
Type: DD 200
Serial no.:
Type: DD-HD 30
Serial no.:
Use of a correctly functioning GFCI
(ground fault circuit interrupter)
is mandatory.
PRCD
GFCI
208188 B/2.2004
Warning signs
General
warning
Recycle
waste
material
Warning:
electricity Warning: hot
surface
Read the operating
instructions before
use.
Symbols
V
~no∅
HzW/min
A
rpm
Amps Volts Watts Hertz Revolutions
per minute
Revolutions
per minute Alternating
current Nominal
speed under
no load
Diameter
Obligation signs
Wear eye
protection Wear a safety
helmet Wear ear
protection Wear safety
gloves Wear safety
boots
Printed: 07.07.2013 | Doc-Nr: PUB / 5145575 / 000 / 00
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en
2. General safety rules
1. WARNING!
Read and understand all instructions.
Failure to follow all instructions listed below may
result in electric shock, fire and/or serious personal
injury. SAVE THESE INSTRUCTIONS
2. Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive atmos-
pheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep bystanders, children and visitors away while
operating a power tool. Distractions can cause you
to lose control.
3. Electrical Safety
Grounded tools must be plugged into an outlet proper-
ly installed and grounded in accordance with all codes
and ordinances. Never remove the grounding prong or
modify the plug in any way. Do not use any adaptor
plugs. Check with a qualified electrician if you are in
doubt as to whether the outlet is properly grounded. If
the tools should electrically malfunction or break down,
grounding provides a low resistance path to carry elec-
tricity away from the user.
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body is
grounded.
Don’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating a power tool outside, use an out-
door extension cord marked «W-A» or «W». These
cords are rated for outdoor use and reduce the risk of
electric shock.
4. Personal Safety
Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not
use a tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger
on the switch or plugging in tools that have the
switch on invites accidents.
Remove adjusting keys or wrenches before
turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in
personal injury.
Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enables bet-
ter control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
5. Tool Use and Care
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable
and may lead to loss of control.
Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
Do not use tool if the switch does not turn it on or
off. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp
cutting edges are less likely to bind and are easier to
control.
Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may
affect the tools operation. If damaged, have the
tool serviced before using. Many accidents are
caused by poorly maintained tools.
Use only accessories that are recommended by the
manufacturer for your model. Accessories that may
be suitable for one tool may become hazardous when
used on another tool.
6. Service
Tool service must be performed only by qualified
repair personnel. Service or maintenance performed
by unqualified personnel could result in a risk of injury.
Printed: 07.07.2013 | Doc-Nr: PUB / 5145575 / 000 / 00
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3. Specific safety rules and symbols
●Approval must be obtained from the site engineer or
architect prior to beginning drilling work. Drilling work
on buildings and other structures may influence the
statics of the structure, especially when steel rein-
forcing bars or load-bearing components are cut through.
●It is recommended that rubber gloves and non-slip
shoes are worn when working outdoors.
●Check that all core bits are in good condition before
use. Do not use deformed or damaged core bits.
●Ensure that the workplace is well ventilated.
●When drilling through-holes, the area below the ceiling,
floor or behind the wall where the drilling is taking place
must be secured as the drilled-out core may fall out.
●To avoid tripping and falling when working, always lead
the supply cord, extension cord and water hose away
to the rear.
●Keep the supply cord, extension cord, water hose and
vacuum hose away form rotating parts of the machine.
●CAUTION: Before beginning drilling, check that there
are no live electric cables located in the area where
the hole is to be made.
●Concealed electric cables or gas and water pipes pre-
sent a serious hazard if damaged while you are work-
ing. Accordingly, check the area in which you are work-
ing beforehand (e.g. using a metal detector). External
metal parts of the machine may become live, for exam-
ple, when an electric cable is drilled into inadvertently.
●Do not work from a ladder.
●Keep the grips dry, clean and free from oil and grease.
●Never leave the machine unattended.
●When not in use, the machine must be stored in a dry
place.
●If a GFCI is supplied with the power tool, never oper-
ate the power tool without the GFCI.
●Check the GFCI each time before use.
●Avoid skin contact with drilling slurry.
●Wear respiratory protection when the work creates
dust, e.g. during dry drilling. Connect a vacuum cleaner
to the drilling system. Drilling into materials that pre-
sent a health hazard (e.g. asbestos) is not permissible.
●Check that the insert tools used are compatible with
the chuck system and that they are secured in the
chuck correctly.
●Make sure that the machine is correctly and securely
attached to the drill stand.
●Do not touch rotating parts.
●Make sure that all clamping screws are tightened correctly.
●After detaching the column extension, the end cap
(with built-in, safety-relevant end stop function) must
be refitted to the drill stand.
●Check the condition of the extension cord and replace
it if damage is found.
●Check the condition of the machine and its acces-
sories. Do not operate the machine or its accessories
if damage is found, if the machine is incomplete or if
its controls cannot be operated faultlessly.
●Do not touch the supply cord in the event of it suffer-
ing damage while working. Disconnect the supply cord
plug from the socket.
●In the event of a power failure, switch the machine off
and unplug the supply cord.
●Avoid using extension cords with multiple sockets
and the simultaneous use of several machines con-
nected to one extension cord.
●Never operate the machine when it is dirty or wet. Dust
(especially dust from conductive materials) or damp-
ness adhering to the surface of the machine may, under
unfavorable conditions, cause an electric shock to be
received. Dirty or dusty machines should thus be checked
at a Hilti service center at regular intervals, especially
used frequently for working on conductive materials.
●The tool is not intended for use by children, by
debilitated persons or those who have received no
instruction or training.
●Children must be instructed not to play with the tool.
●WARNING: Some dust created by grinding, sand-
ing, cutting and drilling contains chemicals known
to cause cancer, birth defects, infertility or other
reproductive harm; or serious and permanent res-
piratory or other injury. Some examples of these
chemicals are: lead from lead-based paints, crys-
talline silica from bricks, concrete and other mason-
ry products and natural stone, arsenic and chromi-
um from chemicallytreated lumber. Your risk from
these exposure varies, depending on how often you
do this type of work. To reduce exposure to these
chemicals, the operator and bystanders should
work in a well-ventilated area, work with approved
safety equipment, such as respiratory protection
appropriate for the type of dust generated, and
designed to filter out microscopic particles and
direct dust away from the face and body. Avoid pro-
longed contact with dust. Wear protective clothing
When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance
section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create
a risk of electric shock or injury.
Printed: 07.07.2013 | Doc-Nr: PUB / 5145575 / 000 / 00
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