HIMA HIMatrix Manuale utente

HIMatrix

Safety-Related Controller

F3 DIO 16/8 01 Manual

HIMA Paul Hildebrandt GmbH + Co KG

Industrial Automation

Rev. 2.00 HI 800 177 E

HI 800 177 E Rev. 2.00 (1334)

All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,

this also applies to other manufacturers and their respective products referred to herein.

HIMax®, HIMatrix®, SILworX®, XMR®and FlexSILon®are registered trademarks of HIMA Paul Hildebrandt

GmbH + Co KG.

All of the instructions and technical specifications in this manual have been written with great care and

effective quality assurance measures have been implemented to ensure their validity. For questions, please

contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the

manual.

Equipment subject to change without notice. HIMA also reserves the right to modify the written material

without prior notice.

For further information, refer to the HIMA DVD and our website at http://www.hima.de and

http://www.hima.com.

Contact

HIMA contact details:

HIMA Paul Hildebrandt GmbH + Co KG

P.O. Box 1261

68777 Brühl, Germany

Phone: +49 6202 709-0

Fax: +49 6202 709-107

E-mail: [email protected]

Type of change

Revision

index

Revisions

technical editorial

1.00 Added: Configuration with SILworX X X

1.01 Deleted: Chapter Monitoring the Temperature State integrated in

the system manual

2.00 Revised: Chapters 3.4.1, 3.4.2.1, 4.5 and 4.6.4

Added: F3 DIO 16/8 014, SIL 4 certified according to EN 50126,

EN 50128 and EN 50129, Chapter 4.1.5

X X

F3 DIO 16/8 01 Table of Contents

HI 800 177 E Rev. 2.00 Page 3 of 60

Table of Contents

1Introduction 7

1.1 Structure and Use of this Manual 7

1.2 Target Audience 8

1.3 Formatting Conventions 9

1.3.1 Safety Notes 9

1.3.2 Operating Tips 10

2Safety 11

2.1 Intended Use 11

2.1.1 Environmental Requirements 11

2.1.2 ESD Protective Measures 11

2.2 Residual Risk 12

2.3 Safety Precautions 12

2.4 Emergency Information 12

3Product Description 13

3.1 Safety Function 13

3.1.1 Safety-Related Digital Inputs 13

3.1.1.1 Reaction in the Event of a Fault 15

3.1.2 Line Control 15

3.1.3 Safety-Related Digital Outputs 16

3.1.3.1 Reaction in the Event of a Fault 16

3.1.4 Line Diagnosis with Digital Outputs 17

3.1.4.1 Line Diagnosis for Lamp Loads and Inductive Loads 17

3.1.4.2 Line Diagnosis for Ohmic, Capacitive Loads 18

3.1.4.3 Test Period and Monitoring Time 18

3.2 Equipment, Scope of Delivery 19

3.2.1 IP Address and System ID (SRS) 19

3.3 Type Label 20

3.4 Structure 21

3.4.1 LED Indicators 22

3.4.1.1 Operating Voltage LED 22

3.4.1.2 System LEDs 22

3.4.1.3 Communication LEDs 23

3.4.1.4 I/O LEDs 23

3.4.2 Communication 24

3.4.2.1 Connections for Ethernet Communication 24

3.4.2.2 Network Ports Used for Ethernet Communication 24

3.4.3 Pulsed Outputs 25

3.4.4 Reset Key 25

3.4.4.1 Ampacity of the Digital Outputs 25

3.5 Product Data 26

3.5.1 Product Data F3 DIO 16/8 014 27

3.6 Certified HIMatrix F3 DIO 16/8 01 28

Table of Contents F3 DIO 16/8 01

Page 4 of 60 HI 800 177 E Rev. 2.00

4Start-up 29

4.1 Installation and Mounting 29

4.1.1 Installation and Terminals of the Digital Inputs 29

4.1.2 Surges on Digital Inputs 30

4.1.3 Installation and Terminals of the Digital Inputs 30

4.1.3.1 Overview of Configuration Variants for the Digital Outputs 31

4.1.4 Pulsed Outputs 31

4.1.5 Cable Plugs 32

4.1.6 Mounting the F3 DIO 16/8 01 in Zone 2 33

4.2 Configuration 34

4.3 Configuration with SILworX 34

4.3.1 Parameters and Error Codes for the Inputs and Outputs 34

4.3.2 Digital Inputs of F3 DIO 16/8 01 34

4.3.2.1 Tab: Module 35

4.3.2.2 Tab: DI 16 LC: Channels 36

4.3.3 Digital Outputs of F3 DIO 16/8 01 37

4.3.3.1 Tab: Module 37

4.3.3.2 Tab: DO 8 03: Channels 39

4.3.4 Pulsed Outputs for F3 DIO 16/8 01 40

4.3.4.1 Tab: Module 40

4.3.4.2 Tab: DO 2 01: Channels 40

4.4 Configuration with ELOP II Factory 41

4.4.1 Configuring the Inputs and Outputs 41

4.4.2 Signals and Error Codes for the Inputs and Outputs 41

4.4.3 Digital Inputs of F3 DIO 16/8 01 42

4.4.4 Digital Outputs of F3 DIO 16/8 01 43

4.4.5 Pulsed Outputs for F3 DIO 16/8 01 45

4.5 Configuration of Line Diagnosis 46

4.5.1 Line Diagnosis for Lamp Loads and Inductive Loads 46

4.5.2 Line Diagnosis for Ohmic, Capacitive Loads 46

4.6 Connection Variants 47

4.6.1 1-Pole Connection 47

4.6.2 2-Pole Connection 48

4.6.3 2-Pole Connection to Common Ground (3-pole Connection) 49

5Operation 50

5.1 Handling 50

5.2 Diagnosis 50

5.2.1 Diagnostic Entries 50

6Maintenance 51

6.1 Faults 51

6.2 Maintenance Measures 51

6.2.1 Loading the Operating System 51

6.2.2 Proof Test 51

F3 DIO 16/8 01 Table of Contents

HI 800 177 E Rev. 2.00 Page 5 of 60

7Decommissioning 52

8Transport 53

9Disposal 54

Appendix 55

Glossary 55

Index of Figures 56

Index of Tables 57

Index 58

Table of Contents F3 DIO 16/8 01

Page 6 of 60 HI 800 177 E Rev. 2.00

F3 DIO 16/8 01 1 Introduction

HI 800 177 E Rev. 2.00 Page 7 of 60

1 Introduction

This manual describes the technical characteristics of the device and its use. It provides

information on how to install, start up and configure the module.

1.1 Structure and Use of this Manual

The content of this manual is part of the hardware description of the HIMatrix programmable

electronic system.

This manual is organized in the following main chapters:

Introduction

Safety

Product Description

Start-up

Operation

Maintenance

Decommissioning

Transport

Disposal

HIMatrix remote I/Os are available for the programming tools SILworX and ELOP II Factory.

Which programming tool can be used, depends on the processor operating system of the

HIMatrix remote I/O, refer to the following table:

Programming tool Processor operating system

SILworX CPU OS V7 and higher

ELOP II Factory CPU OS up to V6.x

Table 1: Programming Tools for HIMatrix Remote I/Os

In the manual, the differences are specified by using:

Separated chapters,

Tables differentiating among the versions

iProjects created with ELOP II Factory cannot be edited with SILworX, and vice versa!

iCompact controllers and remote I/Os are referred to as devices.

1 Introduction F3 DIO 16/8 01

Page 8 of 60 HI 800 177 E Rev. 2.00

Additionally, the following documents must be taken into account:

Name Content Document number

HIMatrix System Manual

Compact Systems

Hardware description of the HIMatrix

compact systems

HI 800 141 E

HIMatrix System Manual

Modular System F60

Hardware description of the HIMatrix

modular system

HI 800 191 E

HIMatrix Safety Manual Safety functions of the HIMatrix system HI 800 023 E

HIMatrix Safety Manual for

Railway Applications

Safety functions of the HIMatrix system

using the HIMatrix in railway

applications

HI 800 437 E

SILworX Online Help Instructions on how to use SILworX -

ELOP II Factory

Online Help

Instructions on how to use ELOP II

Factory, Ethernet IP protocol

SILworX First Steps Introduction to SILworX using the

HIMax system as an example

HI 801 103 E

ELOP II Factory First Steps Introduction to ELOP II Factory HI 800 006 E

Table 2: Additional Relevant Documents

The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision

index on the footer can be used to compare the current version of existing manuals with the

Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of

automation devices and personnel authorized to implement, operate and maintain the modules

and systems. Specialized knowledge of safety-related automation systems is required.

F3 DIO 16/8 01 1 Introduction

HI 800 177 E Rev. 2.00 Page 9 of 60

1.3 Formatting Conventions

To ensure improved readability and comprehensibility, the following fonts are used in this

document:

Bold To highlight important parts.

Names of buttons, menu functions and tabs that can be clicked and used

in the programming tool.

Italics For parameters and system variables

Courier Literal user inputs

RUN Operating state are designated by capitals

Chapter 1.2.3 Cross references are hyperlinks even though they are not particularly

marked. When the cursor hovers over a hyperlink, it changes its shape.

Click the hyperlink to jump to the corresponding position.

Safety notes and operating tips are particularly marked.

1.3.1 Safety Notes

The safety notes are represented as described below.

These notes must absolutely be observed to reduce the risk to a minimum. The content is

structured as follows:

Signal word: warning, caution, notice

Type and source of risk

Consequences arising from non-observance

Risk prevention

The signal words have the following meanings:

Warning indicates hazardous situation which, if not avoided, could result in death or serious

injury.

Caution indicates hazardous situation which, if not avoided, could result in minor or modest

injury.

Notice indicates a hazardous situation which, if not avoided, could result in property damage.

NOTE

Type and source of damage!

Damage prevention

SIGNAL WORD

Type and source of risk!

Consequences arising from non-observance

Risk prevention

1 Introduction F3 DIO 16/8 01

Page 10 of 60 HI 800 177 E Rev. 2.00

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

iThe text corresponding to the additional information is located here.

Useful tips and tricks appear as follows:

TIP The tip text is located here.

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