Hiniker 8160 Manuale utente

8160

OPERATOR’S MANUAL

DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL

HAS BEEN READ AND THOROUGHLY UNDERSTOOD

PART NUMBER 39300030 Rev. E

TITLE

TABLE OF CONTENTS

39300030 Rev. E 12/10 Manual/39300030RevE

SAFETY..................................................................................................................................................................................3

TO THE PURCHASER...........................................................................................................................................................4

SYSTEM OVERVIEW .......................................................................................................................................................5-11

8160 CONSOLE................................................................................................................................................................6-11

Switches and Indicators........................................................................................................................................................6

Boom Switches.................................................................................................................................................................6

Run/Hold Switch...............................................................................................................................................................6

Rate Select Switch ...........................................................................................................................................................6

Warning Light ...................................................................................................................................................................6

Horn..................................................................................................................................................................................6

Keyboard..............................................................................................................................................................................7

POWER Key.....................................................................................................................................................................7

VOLUME Key...................................................................................................................................................................7

AREA Key.........................................................................................................................................................................7

SPEED Key......................................................................................................................................................................7

SET, , Keys...............................................................................................................................................................7

RATE Key.........................................................................................................................................................................7

ERROR Key .....................................................................................................................................................................7

Display.............................................................................................................................................................................8-10

TARGET RATE.................................................................................................................................................................8

MANUAL...........................................................................................................................................................................8

ACTUAL RATE / % RATE.................................................................................................................................................8

SPEED/VOLUME/AREA...................................................................................................................................................8

ERROR MESSAGES ............................................................................................................................................................9

LOW BATTERY CONDITION...........................................................................................................................................9

HOLD................................................................................................................................................................................9

MAN ERR.........................................................................................................................................................................9

+++%...............................................................................................................................................................................9

---%...................................................................................................................................................................................9

MIN...................................................................................................................................................................................9

SIM.................................................................................................................................................................................10

LOW SPEED..................................................................................................................................................................10

LOW FLOW....................................................................................................................................................................10

ZERO WIDTH.................................................................................................................................................................10

OVER .............................................................................................................................................................................10

System Connections...........................................................................................................................................................11

Power Connector............................................................................................................................................................11

Speed Connector............................................................................................................................................................11

Flow Connector ..............................................................................................................................................................11

Boom Connector.............................................................................................................................................................11

Servo Connector.............................................................................................................................................................11

Run/Hold Connector.......................................................................................................................................................11

Serial Channel Connector ..............................................................................................................................................11

OPERATION....................................................................................................................................................................12-25

Operating Guidelines.................................................................................................................................................12-13

Variable Rate..................................................................................................................................................................13

Menu..........................................................................................................................................................................14-15

Navigating The Menu ..................................................................................................................................................14

Selecting operating mode...............................................................................................................................................15

Spray Setup....................................................................................................................................................................16

NH3 Setup......................................................................................................................................................................17

Options Menu............................................................................................................................................................18-19

Speed Sensor Calibration............................................................................................................................................20

Distance Measurement...............................................................................................................................................21

Remote Run/Hold.......................................................................................................................................................22

Horn Control...............................................................................................................................................................22

Minimum Flow ............................................................................................................................................................23

Serial Protocol............................................................................................................................................................24

Valve Prole................................................................................................................................................................24

Speed Simulator.........................................................................................................................................................24

Test Input Routine.......................................................................................................................................................25

Display Smoothing......................................................................................................................................................25

Table of Contents 1

2 Table of Contents

INSTALLATION ...............................................................................................................................................................26-41

BASIC UNIT ..................................................................................................................................................................26-27

Console Mounting...........................................................................................................................................................26

8150 Adapter..................................................................................................................................................................27

Power Cable..............................................................................................................................................................27-33

SPEED SENSORS.............................................................................................................................................................28

Hub Plate Speed Sensor...........................................................................................................................................28-29

Radar Adapters..........................................................................................................................................................30-31

GPS Speed Sensor...................................................................................................................................................32-33

SPRAYER APPLICATIONS...........................................................................................................................................34-41

Introduction.....................................................................................................................................................................34

Inline System..................................................................................................................................................................35

Bypass System...............................................................................................................................................................36

Typical Wiring-Sprayer ...................................................................................................................................................37

Flowmeter.......................................................................................................................................................................38

Servo Valve ....................................................................................................................................................................39

Boom Valve ....................................................................................................................................................................40

Remote Run/Hold...........................................................................................................................................................41

ANHYDROUS AMMONIAAPPLICATIONS.....................................................................................................................42-43

Introduction.....................................................................................................................................................................42

Remote Run/Hold...........................................................................................................................................................42

Typical Wiring-NH3.........................................................................................................................................................43

TROUBLESHOOTING ....................................................................................................................................................44-55

Console Symptoms and Possible Causes......................................................................................................................45

Using Test Inputs............................................................................................................................................................46

Cable and Connector.................................................................................................................................................46-48

Speed Sensor.................................................................................................................................................................48

HM860 Flowmeter.....................................................................................................................................................49-50

Flow Meter Calibration Test............................................................................................................................................51

Servo Valve ...............................................................................................................................................................52-54

Remote Run/Hold...........................................................................................................................................................55

APPENDIX......................................................................................................................................................................56-62

Serial Communication Specications ........................................................................................................................56-61

Hiniker Protocol.........................................................................................................................................................56-59

Generic Protocol........................................................................................................................................................59-61

Parts Breakdown............................................................................................................................................................62

Swath Control.................................................................................................................................................................63

GENERAL INFORMATION.............................................................................................................................................64-70

Chemical Application......................................................................................................................................................64

Over Application .............................................................................................................................................................64

Under Application ...........................................................................................................................................................64

Determining Gallons Per Acre........................................................................................................................................64

Nozzle Spacing............................................................................................................................................................65

Pressure Affects ..........................................................................................................................................................65

Tractor Speed..............................................................................................................................................................65

Nozzle Type....................................................................................................................................................................65

Boom Height...................................................................................................................................................................66

Spray Angle....................................................................................................................................................................66

Spray Coverage..............................................................................................................................................................66

Nozzle Selection........................................................................................................................................................67-69

Band Spraying................................................................................................................................................................69

Before You Go To The Field ...........................................................................................................................................70

After Spraying.................................................................................................................................................................70

Care of Spray Equipment...............................................................................................................................................70

GLOSSARY....................................................................................................................................................................71-72

DEFAULT VALUES..............................................................................................................................................................72

WARRANTY...............................................................................................................................................Inside Rear Cover

TITLE

SAFETY

THIS IS THE SAFETY ALERT SYMBOL.

IT ALERTS AN OPERATOR TO INFOR-

MATION CONCERNING PERSONAL

SAFETY. ALWAYS OBSERVE, AND HEED

THESE SYMBOLS AND INSTRUCTIONS, OTH-

ERWISE DEATH, OR SERIOUS INJURY CAN

RESULT!

Operator safety is a principle concern in equip-

ment design and distribution. However, many ac-

cidents occur because a few seconds of thought,

and a more careful approach to handling, were

ignored.

Throughout this manual, and on all safety relat-

ed decals, a safety alert symbol, along with the

signal word CAUTION, WARNING, or DANGER

will be found. These are dened as follows:

CAUTION: A reminder for proper safe-

ty practices and directs attention to

following them. Decals of this class

are yellow and black.

WARNING: Areminder for proper safe-

ty practices and what can happen if

they are ignored. This has a more seri-

ous consequence than CAUTION. Decals of

this class are yellow and black.

DANGER: Denotes the most serious

safety hazard. It is a reminder for ob-

serving the stated precautions and

what can happen if they are ignored. Decals

of this class are red and white.

CAUTION: For your own protection

we very strongly recommend that you

read, understand, and heed the follow-

ing information.

CAUTION: If you and your operator(s)

are not intimately familiar with proper

handling procedures for Anhydrous

Ammonia, contact your supplier for informa-

tion, and read all safety precautions found in

the “HINIKER ANHYDROUS AMMONIA MONI-

TORING AND CONTROL SYSTEM MANUAL”

Refer to manual part number 360-000-246 Re-

vision E or later for heat exchanger manufac-

tured prior to 2007. These are painted gray.

Or, refer to manual part number 39300035 for

heat exchanger manufactured in 2007 or af-

ter. These are painted white. Additional man-

uals may be obtained from your local dealer.

ACCIDENTS CAN BE AVOIDED BY KNOW-

ING, AND FOLLOWING, THE PRECAUTIONS

CITED IN THIS MANUAL.

GENERAL

1. If the Operator’s Manual is missing from this

equipment, obtain a replacement from your

HINIKER dealer. If you sell this equipment,

ensure the new owner acknowledges receipt

of this manual.

2. Read this manual thoroughly. Make sure the

operator understands it and knows how to

operate this equipment safely. Farm equip-

ment can kill or injure an untrained, or care-

less operator.

3. Do not attempt to handle and service this

equipment, or direct others to do the same,

unless you know how to do it safely.

4. Don’t be in a hurry.

HinikerCompanyreservestherighttochange

prices, standard features, specications or

designs, and options at any time without no-

tice and without incurring the obligation to

install such changes on machines previously

manufactured.

Safety 3

TITLE

Congratulations for joining the ranks of agribusi-

nessmen who acknowledge the importance of

accurate and controllable application of chemi-

cals.

This product will insure that the proper recom-

mended application rate is maintained. This will

not only save you money lost by overapplication,

but safeguard that your yields are not being ad-

versely affected by underapplication.

As an added bonus your operation will become

more environmentally responsible, by you be-

ing able to know that only the proper amounts of

chemicals required for your application are be-

ing used.

This product is designed and manufactured to

give years of dependable service, when used for

the purpose for which it was intended.

Never allow anyone to operate this equipment

until they fully understand the complete con-

tents of the manual. It is the responsibility of the

owner’s who do not operate this equipment, to

insure that the operator is fully instructed, and

is fully aware, and understands, the contents of

this manual.

Important information is contained in this manual

to help insure safe and efcient operations.

If you have any questions about this manual,

or equipment discussed therein, contact your

HINIKER dealer.

4 To The Purchaser

THIS IS THE SAFETY ALERT SYMBOL.

IT ALERTS AN OPERATOR TO INFOR-

MATION CONCERNING PERSONAL

SAFETY. ALWAYS OBSERVE, AND HEED

THESE INSTRUCTIONS, OTHERWISE DEATH,

OR SERIOUS INJURY CAN RESULT.

NOTE: All references to “LEFT” and “RIGHT”

are meant to mean viewing the equipment from

the rear and facing the tractor.

ALWAYS OBTAIN ORIGINAL HINIKER SER-

VICE PARTS BECAUSE SUBSTITUTE PARTS

COULD ADVERSELY AFFECT EQUIPMENT

PERFORMANCE AND WARRANTY.

Record the following information for later refer-

ence when obtaining service parts.

Purchase Date________________________

Name_______________________________

Dealer’s Name________________________

Console Serial No._____________________

Flowmeter Serial No.___________________

Servo Valve Serial No.__________________

TO THE PURCHASER

TITLE

The Hiniker 8160 is a computerized system that will

enable you to apply liquid chemicals, includingAnhy-

drous Ammonia at a predetermined rate.

The 8160 console allows you to individually set up

and calibrate two separate console congurations,

one for spray applications and one for NH3 applica-

tions. There is no need to recalibrate when changing

applications. All data and Set-Up information is per-

manently stored for each application.

The8160consoleinconjunctionwithaspeedsensor,

owmeter, and servo valve perform the necessary

calculations and adjustments to perform “on-the-go”

adjustments to the selected rate of application.

The console uses the inputs of actual ow, speed,

and user selected functions to calculate the actual

Volume PerArea (VPA). This is then compared to the

rate selected by the operator to generate a percent-

error signal. This signal then causes the Servo Valve

to make corrections to the ow. This continues until

the VPA error is zero. See drawing 5791.

The following is a list of features available with this

system.

– Dual Modes: Set-Up, Calibration, and Data are

stored separately for Spray and NH3 modes.

– Non-Volatile Memory; Set-Up Data, Volume and

Area are stored in permanent memory; no exter-

nal power is required.

– Inline and bypass system congurations.

– The Servo Valve response rate is adjustable.

– One, two, or three section control using motor-

ized ball valves or electric solenoids for individual

boom control.

– Boom section widths are individually set.

– Selection of Rate 1, Rate 2, Manual or Variable

Rate control.

– Display smoothing adjustable from 1 to 10%.

– Warning lamp and horn activates when applica-

tion error is greater than 10%.

– A settable minimum ow to prevent poor spray

patterns when slowing down at low speeds.

– Abuilt in speed simulator for setting up the spray-

er.

– Diagnostics for testing the Speed, Flow, and Run/

Hold inputs.

– The ability to measure Distance.

– Run/Hold feature.

– The Remote Run/Hold option is available at the

console and the implement.

– A 2 line display with ve display selections avail-

able. Target Rate (Always Displayed), Actual

Rate, % Error, Speed, Volume, and Area.

– The 8160 is backward compatible with the 8150

system wiring and bracket using a simple adapter.

SYSTEM OVERVIEW

System Overview 5

DWG. NO. 5791

TITLE

DWG. NO. 5795

SWITCH AND INDICATORS

The 8160 control console has all the necessary

functions to allow you to set-up and control sys-

tems tailored to your specic needs. A detailed de-

scription of the console follows.

BOOM SWITCHES

Three separate Boom Switches are available to

control three motorized ball valves or three electric

solenoid valves. The width of each boom is pro-

grammed in during Set-Up.

If any boom is not needed set its width to zero and

leave the boom switch off.

In the Automatic mode, the rate is automatically

adjusted as the Boom Switches are turned on and

off. When all three Boom switches are turned off,

the Boom valves will shut off and the console will

be in the Hold Mode.

Area is only counted for Booms that are on. Area

is not counted while in the Hold Mode.

RUN/HOLD SWITCH

The Run/Hold switch is the master control switch.

When “Run” is selected, power is applied to the

boom switches and the console is in the “Run

Mode”. This is the normal operating mode.

When “Hold” is selected, power is removed from

the Boom switches and the console is in the “Hold

Mode”. This is the standby mode where there is no

automatic control and the Volume and Area totals

stop accumulating.

6 System Overview

8160 CONSOLE

RATE SELECTOR SWITCH

The Rate switch allows you to select one of two ap-

plication rates or manual operation. The application

rate for Rate 1 and Rate 2 is programmed in during

Set-Up. When the selector switch is in the center po-

sition (Manual), the automatic control is off and the

Servo Valve can then be adjusted manually. To make

this adjustment, press and hold the “ ” or “ ” keys.

The Rate Switch must be in Rate 1 to use the Vari-

able Rate Mode.

WARNING LIGHT

The warning light will ash whenever the console is

in the Run Mode, and the difference between theTar-

get andActual application rate is greater then +-10%

error.

The light will also ash when the errors that cause

suspension of the Run Mode such as LOW FLOW,

LOW SPEED, and ZERO WIDTH are being dis-

played.

The warning light will be on steadily when the con-

sole is in Hold Mode.

HORN

The horn will beep under the same conditions as the

Warning light with the exception that it is not on dur-

ing the Hold mode.

The horn will also beep each time a key is pressed to

acknowledge the key press.

The horn may be turned off for the error conditions by

selecting HORN IS OFF in the options menu.

System Overview 7

DWG. NO. 5801

KEYBOARD

POWER KEY

To power up the console, press and hold the

POWER key for two seconds. Then release the

key when the warning light ashes and the horn

beeps.

To power down the console, press and hold the

POWER key for two seconds while the console is

powered on.

VOLUME KEY

The Volume key has two functions, the rst time

it is pressed it will display Total Volume, pressed

again and it will display Flow in Volume Per Min-

ute.

Press the VOLUME key to view the Total Volume.

The 8160 will always keep track of the Total Vol-

ume applied. Volume will not accumulate when in

the Hold Mode. To clear Total Volume to zero press

and hold the VOLUME key until the displayed Vol-

ume is zero. The horn and the warning light will

warn you that you are about to clear the data.

Note: Once cleared the data cannot be recov-

ered.

VOLUME has an additional feature, which enables

it to recalculate the Total Volume whenever the

Flowmeter Calibration Number is changed.

AREA KEY

The 8160 will keep track of the Total Area. To view

the Total Area, press the AREA key. Area is accu-

mulated only when the console is in the Run Mode.

Area will not accumulate when in the Hold Mode.

The 8160 will automatically correct for the change

in implement width when one or two of the Boom

switches are turned off.

Area has an additional feature, which enables it

to recalculate the Total Area whenever the Speed

Sensor Calibration Number is changed.

ToclearTotalAreatozeropressand hold theAREA

key until the displayed Area is zero. The horn and

the warning light will warn you that you are about

to clear the data.

Note: Once cleared the data cannot be recovered

SPEED KEY

The 8160 will calculate and display speed any time

the SPEED key is pressed.

The console must be calibrated to the speed sen-

sor before using. An incorrect speed calibration

will affect Speed, Rate, Percent Error, and Area

computations.

SET, , , KEYS

The SET key is used to enter the MAIN MENU.

To do so, press and hold the SET key for two sec-

onds. The SET key is also used as an “Enter” key

to select the displayed options or answers.

The and keys are used to change values and

answers. The or keys are also used during

manual operation to control the Servo Valve.

RATE KEY

To display the Actual Rate being applied press the

RATE key.

ERROR KEY

To display the Percent Error press the ERROR key

This ERROR function computes and displays the

difference between the Actual and Target applica-

tion rate as a percentage.

8 System Overview

DISPLAY

The display is used to provide to the user impor-

tant information on the operation of the system

and its components.

TARGET RATE

The left side of the top line on the display will

normally show the Target Application Rate. The

Target Application Rate is determined by the se-

lected position of the Rate Switch, either Rate 1

or Rate 2. The Target Rate will change to show

the current rate when using the Variable Rate

feature.

DWG. NO. 5804

MANUAL

In Manual position MANUAL will be displayed.

DWG. NO. 5805

ACTUAL RATE / %ERROR

The right side of the top line will display either

the Actual Rate or % Error depending on wheth-

er the RATE or ERROR key was pressed.

DWG. NO. 5806

DWG. NO. 5807

SPEED/VOLUME/AREA

Speed, Volume, or Area data will be displayed

on the bottom line depending on whether the

SPEED, VOLUME, or AREA key was pressed.

DWG. NO. 5808

DWG. NO. 5809

DWG. NO. 5859

DWG. NO. 5810

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