Hitachi S10mini S Manuale utente

First Edition, December 1998, SME-1-100(A) (out of print)

Second Edition, August 2000, SME-1-100(B) (out of print)

Third Edition, October 2001, SME-1-100(C) (out of print)

Fourth Edition, January 2002, SME-1-100(D) (out of print)

Fifth Edition, March 2003, SME-1-100(E) (out of print)

Sixth Edition, April 2004, SME-1-100(F) (out of print)

Seventh Edition, September 2004, SME-1-100(G)

The contents of this publication may be revised without prior notice.

No part of this publication may be reproduced in any form or by any means without permission

in writing from the publisher.

Printed in Japan.

BI-BI-YS<IC-IC> (FL-MW20, AI8.0)

SAFETY PRECAUTIONS

Be sure to read this manual and all other attached documents carefully before installing,

operating inspecting or conducting maintenance on this unit. Always use this unit properly.

Be sure to carefully read the information about the device, the safety information and precautions

before using this unit. Be sure that the person(s) responsible for maintenance receives and

understands this manual completely.

This manual divides the safety precautions into DANGERs and CAUTIONs.

: Failure to observe these warnings may result in death or serious injury.

: Failure to observe these cautions may result in injury or property

damage.

Failuretoobserveany may lead to serious consequences.

All of these DANGERs and CAUTIONs provide very important precautions and should

always be observed.

Additional safety symbols representing a prohibition or a requirement are as follows:

: Prohibition. For example, “Do not disassemble” is represented by:

: Requirement. For example, if a ground is required, the following will be shown:

DANGER

CAUTION

DANGER

 Form emergency shutdown circuits, interlock circuits or the like outside the

programmable controller. Failures in the programmable controller may result

in damage to the equipment or accidents.

 Use the I/O current with any I/O module within the maximum allowable limit.

Overcurrent flow can cause damage to the parts, resulting in accidents, fires,

or failures.

 Choose an external power supply with overvoltage and overcurrent protection

features.

 When the programmable controller smokes, gives off an offensive smell, or

otherwise misbehave, turn it off immediately and probe into the cause.

See Chapter 1 on page 8.

 An external supply voltage will cause electrical shock hazards if you mount or

demount the module or connect or disconnect the cable with the power switch

turned on and then touch the power terminal by accident. Also, this hardware

unit may be damaged due to a short circuit or noise. Be sure to switch off the

hardware unit before connecting or disconnecting it or its cable.

See Chapter 4 on page 34.

See Chapter 5 on page 43.

 Never touch the terminal block while the system is energized. Electrical

shock hazards can result if you touch the terminal block while the system is

energized.

See Chapter 5 on page 49.

CAUTION

 To prevent possible failures, house the programmable controller in a drip-proof

enclosure in cases where it is feared to be wetted with water.

See Chapter 1 on page 3.

 Even if the input voltage of the power supply module falls within a specified

range, assume it to be in an input power abnormality when it is close to the

upper or lower limit of the range, and call upon the power supply facility

manager for a checkup.

See Chapter 1 on page 4.

 Choose a power supply matching the rating of a module and connect it to that

module. Connecting an improper power supply to a module can cause the

module to fire.

 Parts containing gallium arsenide (GaAs) in a PC or LED are used in this

product. Gallium arsenide is designated as a harmful substance by law.

Use maximum discretion in handling and particularly scrapping the product.

Have a specialized agent dispose of the product as industrial waste.

 Use the same power supply for the external power supply (fed to the +V

terminal) of the S10mini output module and for the load power supply. Use of

different power supplies can cause malfunctioning.

 Do not use transceivers, cell phones or the like near the system.

Electromagnetic noise interference from such gear can cause the system to

malfunction.

See Chapter 1 on page 8.

 To avoid possible failures, allow for at least one second between turning-on

and turning-off of the power switch.

See Chapter 3 on page 25.

 Heat may build up inside the enclosure to such a degree that it will cause the

units to fail. Units may malfunction under the influence of electromagnetic

interference from the adjoining units. Allow specified clearances between the

enclosure and each unit and between the units to assure heat dissipation and

lessen electromagnetic interference.

 Temperature raises vary depending on the manner of installation. The

mounting intervals specified in the manual should be considered as

recommended values. Perform a test run upon mounting and measure the

temperature around the units to make sure that it is within allowable limits. If

the temperature is higher than permitted, increase the mounting intervals or

provide forced air cooling with a cooling fan.

See Chapter 4 on page 29.

CAUTION

 Dust deposited on the connector can result in degraded contact. Install and

wire the equipment immediately upon unpacking.

 Modules are susceptible to damage. Note the following points when installing

or removing modules.

• Check that the connectors are free from bent or broken pins and the pins are

aligned straight and are free from dust.

• Move modules along the vertical surface of the mount base as shown below.

If an inclined module is inserted or removed from the connector, connector

pints may be bent.

[Good example][Bad example]

See Chapter 4 on page 34.

 Have qualified technicians wire cables. Improper wiring can lead to fires,

failures, and electrical shock hazards.

See Chapter 5 on page 49.

 Modules may be damaged due to static electricity. Discharge static charges

from your body before setting switches, connecting or disconnecting the

cables, or inserting or removing the connectors.

See Chapter 9 on page 94.

 Even if the input voltage of the power supply module falls within a specified

range, assume it to be in an input power abnormality when it is close to the

upper or lower limit of the range, and call upon the power supply facility

manager for a checkup.

 Hot swapping of modules can lead to hardware or software destruction. Be

sure to replace the module with the power off.

See Chapter 9 on page 95.

PROHIBITION

 Do not install, wire, handle, or remake the programmable controller beyond

such an extent as may be defined in this manual. We will not be liable for

any damages to our programmable controller and ancillary equipment and for

physical injury arising out of such actions.

See Chapter 1 on page 9.

 Keep the insulating sheets in position to insulate the mount base from the

enclosure.

 Never insert fingers or foreign matter into the clearances between parts of the

connectors and mount base.

See Chapter 4 on page 32.

 Do not install, wire, handle, or remake the programmable controller beyond

such an extent as may be defined in this manual. We will not be liable for

any damages to our programmable controller and ancillary equipment and for

physical injury arising out of such actions.

 To prevent noise-caused malfunctioning, keep the 100 VAC/VDC cable and

the network cable at least 100 mm apart from each other, rather than bundle

them together.

See Chapter 5 on page 49.

PROHIBITION

 Do not disassemble the module.

See Chapter 4 on page 33.

 Except the CPU battery, the internal parts are not customer-serviceable. We

will not be liable for any damages to our programmable controller and ancillary

equipment and for physical injury arising out of such actions. If the module

should fail, replace it in its entirety.

See Chapter 9 on page 105.

REQUIREMENT

 Attach a fuse or circuit protector to the external power supply to protect

against short circuits. Use a circuit protector matching the rating of the power

supply.

 Verify the wiring before turning on the programmable controller.

 Do not shut down (turn off or reset) the programmable controller without

making sure that the peripheral equipment is off or will be unaffected by the

shutdown of the programmable controller.

 Memory contents can be corrupted by module failures. Be sure to back up

sensitive data.

See Chapter 1 on page 9.

 Secure the mount base to the predetermined vertical surface. If it is secured

to a horizontal surface, heat dissipation would be impeded, resulting in failures

or degraded parts due to temperature rises.

See Chapter 4 on page 32.

 Tighten the screws fully. Inadequately tightened screws can cause

malfunctioning, smoking, or firing.

 Damage to the module can result from static electricity. Discharge static

charges from your body before setting switches, connecting or disconnecting

the cables, or inserting or removing the connectors.

See Chapter 4 on page 35.

 A surge voltage may cause hardware units to malfunction or to be damaged.

When a coil, such as a relay, is connected to the PCs OK output circuit, install

a surge-absorbing diode or similar device. Use a diode with its peak inverse

voltage at least 10 times higher than the circuit voltage and with its forward

current equal to or higher than the load current.

See Chapter 5 on page 43.

 Before proceeding with power wiring, make sure that the power cable does not

have a voltage applied to it. Attach the terminal cover immediately upon

power wiring.

 Damage to the module can result from static electricity. Discharge static

charges from your body before setting switches, connecting or disconnecting

the cables, or inserting or removing the connectors.

 Wire the communications and power cables each separately, particularly at

least 300 mm apart from the power cables for inverters, motors, and power

controllers. Wire the communications and power cables in separate piping or

ducts.

See Chapter 5 on page 49.

REQUIREMENT

 Excessive accumulation of heat in the enclosure may cause a fire or hardware

failure. When the ambient temperature reaches 48°C or higher, the

maximum output current of the power supply module is limited. At 55°C, for

instance, it is limited to 5.85 A. Where this is very likely, install a cooling fan

in the enclosure or reduce the number of modules installed therein.

See Chapter 8 on page 88.

 If the battery is handled improperly, it may catch fire or explode. Some used

batteries may still have a considerable amount of charge. To deliver such

used batteries to a waste disposal site safely, follow the general rules for

collection, packing, and transportation. For concrete methods of packing and

transportation, consult with professionals of your local waste disposal

business.

See Chapter 9 on page 100.

REQUIREMENT

An electric shock may lead to a death or burn. Noise may cause the system to

malfunction. Ground the line ground (LG), frame ground (FG), and shield (SHD)

terminals, as described below.

• Leave the mount base insulated from the enclosure. To assure this, do not

remove the insulating sheet from the mount base.

• Ground the LG and FG terminals separately. The LG terminal is provided to

prevent intrusion of power supply noise, while FG and SHD are grounding

terminals that suppress intrusion of line noise into external interfaces for remote

I/O modules, interface modules, or other modules. To prevent mutual

interference, ground the LG and FG terminals separately.

• Connect the FG terminal on each module to the FG terminal on the mount

base. Have the FG terminal of any external interface line (such as a remote

I/O line or OPCN-1 line) grounded at a single point (terminating side) per line.

See Chapter 5 on page 42.

Notes for using Windows PC software

The Windows® PC (tool) software works with both S10mini and S10/2αSeries.

The user should note the following points:

For the PC software that can be used on the S10mini, see the next page titled “Controller Models

and Compatible Software Packages.”

1. CPMS or CPMSE load system -- No need to load the operating system

The S10mini operating system or OS (CPMS) is stored in flash memory in the CPU module.

Thus, the S10mini’s operating system needs to be handled differently from the operating

system (CPMS) of the S10/2αseries, as described below.

(1) Loading of the operating system is needed on S10/2αseries controllers, but it is not on

S10mini controllers. Do not load the OS from the CPMS or CPMSE load system.

Should such loading be carried out, reset the CPU module. The S10mini OS will then

boot.

(2) Since the S10mini control does not require loading of the operating system, the message

“LOAD OS” normally is not displayed by the indicator on the CPU module. Should

the message appear, turn the power off and then back on again at least 10 seconds later.

The CPU module will then be restored to normal, in which case reloading of the OS is

not required. As for the user programs and various settings, they need to be reloaded

or made again from scratch. If the message “LOAD OS” does not disappear, clear all

the memory by following “Clearing all the memory” on page 106. If the CPU module

is still not recovered, it is a hardware problem. Replace the CPU module.

2. Batch save/load feature -- Disallowing loading and saving of files between different

models

After saving files in a batch on the S10mini controller, do not load these backup files in a

batch to an S10/2αseries controller, or vice versa. If batch saving and loading like this is

performed, a controller malfunction may occurs.

3. RS-232C module (LQE060)

(1) LGB editing -- Unable to power down and then up again at the end of editing

At the end of LGB editing with the Windows PC software, the message “Reset or power

down and then on again” appears as a guidance. When working on the S10mini

controller, you can use only the Reset option. When you power down the controller

and then on again, the editing result becomes insignificant.

(2) System program loading -- No such loading required

Since the S10mini controller contains the system program for the RS-232C module in

flash memory within the module, loading of the system program is not required. If you

load it inadvertently, reset the CPU module. The S10mini system will then start up.

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