Hitecsa CCHBA/CCHA 201 Manuale di istruzioni

Installation, Operation & Maintenance Manual

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

CCHBA / CCHA

HORIZONTAL CONDENSER UNITSWITH COMPRESSOR AND CENTRIFUGAL FAN

Models: 201 │ 251 │ 351 │ 371 │ 401 │ 501 │ 701 │ 721 │ 751 │ 801 │ 1001 │ 1201

Cooling Capacities: from 5.6 kW to 33.5 kW

Heat Capacities: from 6.1 kW to 37.2 kW

SOLO FRIO

Heat pump

Cooling only

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

Thank you for trusting the Hitecsa Products. Our company has been offering the market an extended range of specialized units for

air conditioning and cooling installations for over 35 years. Our approach is based on efficiency, flexibility and on practical solutions.

This has been the hallmark of our product catalogue.

The versatility of our factory allows us to deliver solutions that can meet any requirement and we endeavour solving any problem

that may arise in designing and implementing air conditioning installations.

From all of us at Hiplus Aire Acondicionado, once again, thank you very much.

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

CCHBA-CCHA

INDEX

INTRODUCTION ................................................................................................................5

REGULATIONS AND CERTIFICATIONS ................................................................................6

SAFETY INSTRUCTIONS .....................................................................................................7

TECHNICAL SPECIFICATIONS .............................................................................................8

TRANSPORT & RECEPTION ..............................................................................................10

INSPECTION AT RECEPTION.............................................................................................. 10

RIGGING ........................................................................................................................... 10

STORAGE........................................................................................................................... 10

INSTALLATION ................................................................................................................11

INSTALLATION SITE .......................................................................................................... 11

UNIT SETTLEMENT............................................................................................................ 11

SERVICE AREA................................................................................................................... 11

DIMENSIONS ..................................................................................................................... 12

CCHBA-CCHA 201 model ............................................................................................. 12

CCHBA-CCHA 251 model ............................................................................................. 12

CCHBA-CCHA 351 model ............................................................................................. 13

CCHBA-CCHA 371 –401 –501 models ........................................................................ 13

CCHBA-CCHA 701 –721 –751 –801 models .............................................................. 14

CCHBA-CCHA 1001 model ........................................................................................... 14

CCHBA-CCHA 1201 model ........................................................................................... 15

WEIGHT DISTRIBUTION (KG) .............................................................................................. 16

WATER DRAIN ................................................................................................................... 16

AIR DUCTS ......................................................................................................................... 16

REFRIGERANT LINES........................................................................................................17

Refrigerant circuit....................................................................................................... 17

Discharge lines ........................................................................................................... 17

Line design .................................................................................................................. 17

Additional load in the interconnection pipes............................................................. 19

REFRIGERATION CONNECTIONS ...................................................................................... 20

Guidelines for the correct installation of the refrigeration connections .................. 20

ELECTRICAL CONNECTIONS............................................................................................... 21

ELECTRICAL

DATA

............................................................................................................ 21

INSTALLATION................................................................................................................... 22

ELECTRICAL CONNECTION DIAGRAM................................................................................ 22

INSTALLATION................................................................................................................... 23

pGD1 control or Mini-pGD (options) ........................................................................... 23

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

OPERATION ....................................................................................................................24

BEFORE START-UP ............................................................................................................ 24

START UP .......................................................................................................................... 24

START UP........................................................................................................................... 25

OPERATION LIMITS ........................................................................................................... 25

ADJUSTMENT OF FAN TRANSMISSION.............................................................................. 26

TH-TUNE CONTROL........................................................................................................... 27

Start / Stop ................................................................................................................. 27

Setpoint Temperature Adjustment ............................................................................ 27

Calibration of the Th-Tune internal temperature probe ........................................... 27

Operation modes ........................................................................................................ 27

Indoor Fan:.................................................................................................................. 28

Alarms......................................................................................................................... 29

TH-TUNE CONTROL........................................................................................................... 30

ALARMS DIAGNOSIS......................................................................................................... 30

TH TUNE –Description of the alarm codes ................................................................ 30

PGD1 OR MINI PGD THERMOSTAT..................................................................................... 31

On / Off ....................................................................................................................... 31

Temperature adjustment ........................................................................................... 31

System operating modes change ............................................................................... 31

Programaciones horarias ........................................................................................... 32

Time schedule (HITSAA01).......................................................................................... 34

Clock adjustment ........................................................................................................ 34

Time schedule ............................................................................................................. 34

Local Network............................................................................................................. 35

Alarms......................................................................................................................... 36

MAINTENANCE ...............................................................................................................38

CONSERVATION AND CLEANING...................................................................................... 38

COMPRESSOR LUBRICANT ............................................................................................... 39

REFRIGERANT CHARGE..................................................................................................... 40

APPENDIX: SAFETY DATA R-410A....................................................................................41

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

INTRODUCTION

Purpose of this Manual

The present manual together with any other technical document such as refrigeration or hydraulic

lines drawings and electrical diagrams among others have been issued to provide the necessary

information for installation, start-up and maintenance of the unit. Therefore it is essential to read the

instructions very carefully. Please contact us if your machine is equipped with an option or any special

modification that are not mentioned in the present manual.

Make sure that all the necessary information for the correct installation of the system is included in the

manuals that have been supplied together with this unit and/or the rest of the indoor units, accessories,

etc. The manufacturer declines any responsibility in case of people/animals injuries or material

damages resulting from an incorrect use of the unit and/or non-compliance with these instructions.

In case of different interpretations and/or errors, the priority order of validity of the given documents

will be: 1. Name plate of the unit stating the specifications. 2. IOM (the present document), 3. EDM,

technical catalogue, 4. UM user manuals.

Storage of the Manual

This manual and the electrical diagram of the unit must be preserved and remain available to the operator for any

further consultation.

Updating the Data

The continuous improvement in design and performance to which we are committed to gives us the right to modify

the specifications of our products without prior notice.

Electrical Supply

Check that the electrical network features comply with the data shown in the data nameplate of the

unit.

Local Safety Regulations

Observe and analyse all the possible causes of accidents that may arise in the place or places of installation of the

units, check all the medium and the tools that will be used, etc. It is not possible to anticipate each one of the

potential circumstances of danger in this manual. Respect the valid local security standards during installation.

Principles of Security

The unit has been designed and built so that it does not represent any risk to the health and safety of people.

Appropriate solutions for the project have been planned to eliminate the possible causes of risk during installation.

Installation

Utilization

The unit will be used only for the purpose it has been designed for. Any other use does not imply any kind of

liability or responsibility from the manufacturer.

Please read carefully the present document. Any damage to the equipment caused by an incorrect

installation will not be covered by the insurance. Any installation operation shall be completed according

to the instructions of the manufacturer and carried out by certified personnel. This document has been

issued for installers, however, should you find the instructions not clear enough, please do not hesitate

to contact us.

Reminder: all operations shall be completed according to the local security regulations.

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

INTRODUCTION

Incorrect Operation

In case of breakdowns or operation faults, turn the unit off.

Periodic Inspections and Maintenance

Carry out periodic inspections to detect possible damaged or broken parts. If these parts are not

repaired, people injuries or material damages could be caused. Disconnect the power supply of the

unit before carrying out any maintenance operation.

Make sure that the maintenance areas are accessible. If these areas have to be invaded by the

lateral air supply and/or return ducts, verify that the design of the ducts allows the access to the fans

and that they are not a hindrance when replacing the filters. If that is not possible make sure access

is possible from the other side.

All operations shall be carried out in accordance with the local safety regulations.

Repairing Operations

The reparations shall always and exclusively be completed by trained personnel previously

authorized by the manufacturer and only original spares shall be used. The safety devices of the

unit may be damaged in case of non-compliance with these warnings.

Modifications

The manufacturer will not respond to possible warranty claims and damages of the unit in case of electrical and/or

mechanical modifications. The unauthorized manipulation, reparation or modification of the unit will automatically

invalidate the warranty.

Packaging and Replacement of Equipment

The material of the package (plastic bags, insulating materials, nails, etc.) is a potential source of

danger. Consequently, it should be kept out of the reach of children and properly recycled according

to the valid local safety regulations.

Do not mix this product with household waste at the end of its life. Due to the refrigerant, oil and

other components contained in this product, it must be dismantled by professional installers. All the

waste, depending on its nature shall be sent to recycling, composting or treatment plants, or to an

authorized management agency in accordance with the current local legislations.

Refrigerant

This product is hermetically sealed and its operation depends on the use of R-410A which is a HFC fluorinated

greenhouse gas.

REGULATIONS AND CERTIFICATIONS

ISO 9001 CERTIFICATION: HIPLUS AIRE ACONDICIONADO S.L., by endeavouring to always gain the maximum

satisfaction from their customers, obtained the ISO 9001: Quality System for its production activity. That result

shows our continuous determination to improve quality and the reliability of all our products. Our commercial

activities, design, raw materials, production processes and after-sales service represent the means to reach our

goal.

CE MARKING: Our products are CEmarked according to the essential requirements of the applicable EC directives

and their last modifications and comply with the national legislation of each country.

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

SAFETY INSTRUCTIONS

DANGER

• Should it be necessary to open the electrical box in order to get inside the equipment, it is COMPULSORY

to plug the main power cable out prior to this operation. The equipment MUST ALWAYS BE FREE OF

VOLTAGE when opening the electrical box.

• Do not touch or adjust the safety devices inside the unit. For repairs use only original spare parts and

install them properly in the same position where the old parts were fitted.

• The installation and maintenance of air conditioning equipment may be dangerous due to the pressure of

the system, the high temperature of some of its parts and the electrical components.

• Do not install the unit in an explosive atmosphere.

Only qualified and trained service staff (technical service) is authorized to carry out installation,

commissioning and maintenance. Unqualified personnel will carry out basic tasks only such as cleaning

and replacement of filters, or filter cleaning (excluding the refrigerant filters), etc…

Prevent access to children to avoid that they play with the equipment.

For all visits, follow carefully all recommended precautions: the instructions recommended in the

installation, operation and maintenance manual, as well as the precautions stated on the stickers placed

on the unit. Do not forget to strictly follow any other legal safety instructions.

DO NOT introduce objects into the air inlets or outlets that might be drawn into the fan, people, etc.

Use safety glasses, work gloves and any other safety accessory that may be necessary for the operation.

For brazing operations use a quenching cloth and make sure you have a fire extinguisher close to you.

This product contains fluorinated greenhouse gases. In case of leakage air may be displaced which may

cause lack of oxygen.

• Please follow all the safety recommendations carefully.

ATTENTION!

Before starting any installation, service or maintenance operation, turn the main power switch off in order to

avoid electrical discharges that may cause personal injuries.

WARNING

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

TECHNICAL SPECIFICATIONS

CCHBA- CCHA

201

251

351

371

401

501

CAPACITIES

Cooling Capacity (1)

5.6

7.4

9.7

11.6

12.4

14.1

Heat Capacity (2)

6.1

8.2

9.8

12.0

13.8

16.4

COMPRESSOR

Type

Rotary

Voltage

V/~/Hz

230 / 1 / 50

400 / 3+N / 50

REFRIGERANT

Type

R-410A

GWP (3)

2088

Load (4)

2.2

2.7

3.8

4.0

4.1

5.0

HEAT EXCHANGER

Type

Aluminum fin coil and copper pipes

Frontal Area

0.220

0.292

0.360

0.400

Fin Spacing

1.8

Tube Diameter

3/8

FAN

Type

Centrifugal. double suction

Model

9/9 DD

10/10 DD

12/9 DD

Motor Power

0.37

0.44

0.55

1.10

Voltage

230/1

400/3+N

Nominal current input

4.0

4.3

4.8

4.7

3.0

1. Nominal cooling: Outdoor air temperature: 35 ºC. Condensation temperature: 40 ºC.

2. Nominal pump: Outdoor wet air temperature: 7ºC B.S. / 6ºC B.H. Evaporation temperature: 5ºC.

3. GWP: Global warming potential (climatic) of 1 kg of greenhouse gas relative to 1 kg of CO2, calculated in terms of 100-year warming potential.

4. Only units with “FLARE” valve as standard (not optional) are loaded with refrigerant, the rest of them are loaded with dry nytrogen.

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

TECHNICAL SPECIFICATIONS

CCHBA- CCHA

701

721

751

801

1001

1201

CAPACITIES

Cooling Capacity (1)

17.2

18.5

20.8

21.9

28.4

33.5

Heat Capacity (2)

18.9

20.4

21.9

24.6

29.8

37.2

COMPRESSOR

Type

Scroll

Voltage

V/~/Hz

400 / 3+N / 50

REFRIGERANT

Type

R-410A

GWP (3)

2088

Load (4)

5.7

5.9

6.7

9.0

9.5

HEAT EXCHANGER

Type

Aluminum fin coil and copper pipes

Frontal Area

0.605

0.900

1.190

Fin Spacing

1.8

Tube Diameter

3/8

FAN

Type

Centrifugal of Double Suction

Model

12/12 DD

12/12 SS

Motor Power

1.1

1.5

2.2

4.0

Voltage

400 / 3+N

Nominal current input

3.5

3.4

3.6

4.7

9.2

1. Nominal cooling: Outdoor air temperature: 35 ºC. Condensation temperature: 40 ºC.

2. Nominal pump: Outdoor wet air temperature: 7ºC B.S. / 6ºC B.H. Evaporation temperature: 5ºC.

2. GWP: Global warming potential (climatic) of 1 kg of greenhouse gas relative to 1 kg of CO2, calculated in terms of 100-year warming potential.

3. Only units with “FLARE” valve as standard (not optional) are loaded with refrigerant, the rest of them are loaded with dry nytrogen.

CCHBA-CCHA

HORIZONTAL CONDENSER UNITS

WITH COMPRESSOR AND CENTRIFUGAL FAN

IOM_CCHBA- CCHA_201a1201_208029_200201_EN

TRANSPORT & RECEPTION

INSPECTION AT RECEPTION

It is advisable to examine the equipment carefully upon reception.

Check that the equipment has not been damaged during transport and that it is complete with all the parts

specified in the order and/or the options stated in the order. If this is not the case please contact the

transport company immediately (within 48h).

Verify the correct voltage of the nameplate and make sure it is in accordance with local power supply.

In case of any flaw or anomaly detected, please contact HITECSA.

RIGGING

Before moving the unit, make sure that all panels are fixed properly.

Raise and put the equipment down carefully.

Do not tilt the unit more than 15 degrees during transportation.

Always transport the unit in its original packaging to the place of installation.

All units come with a particular rigging diagram of that model similar to the one shown below. Be sure to

hoist the machine through the points indicated in the diagram.

Make sure that the unit is balanced, stable and without any deformations during the lifting operations.

STORAGE

If the equipment is going to be stored before the installation, please follow the following instructions in order to avoid

damages, corrosion or deterioration:

Move the equipment carefully.

Do not place the unit in places exposed to ambient temperatures above 50ºC and preferably keep the unit away

from direct sunlight.

Avoid placing the unit with plastic wrapping protection under the sun as the pressure of the circuits could reach

values that could lead to the activation of the safety valves.

Moreover, with decreasing temperatures water condensation may occur inside the machine and the plastic

wrap.

Avoid placing other objects on top of the unit (unless this is done within the limits of the overlap planes indicated

on the packaging, etc. Follow these indications).

Avoid prolonged storage before installation, water penetration, dust and objects in general due to invasion or

biological, meteorological and/or human impacts.

Minimum storage temperature: -10ºC

Maximum relative humidity: 90%.

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