HKC HM04 Manuale

Installation and Maintenance Manual

HKC

HM-SERIES / ACTUATORS

Version- V1

Document No. HQOI-08-EV1

DATE : 2011.12.22

H K C

WWW.HKCON.CO.KR

HKC CO.,LTD.

HM – Series. ELECTRIC ACTUATORS

INTELLIGENT MULTI-TURN ELECTRIC ACTUATORS

VALVE AUTOMATON

M-

-S

1. Introduction

1.1 Purpose 3

1.2 Manual Guidelines contents 3

1.3 External Parts for Standard Models 4

1.4 Safety Notices 4

2. Product Identification

2.1 Product Identification 6

2.1.1 Marking 6

2.2 Initial inspection 7

2.3 Storage 7

3. General Information and Features

3.1 General 7

3.2 Performance Data 8

3.2.1 AC 3 Phase Model & Torque (Nm) 8

3.2.2 AC 1 Phase Model & Torque (Nm) 8

3.2.3 Solid state design Model & Torque (Nm) 9

3.2.4 Mechanical Data 9

3.3 HM Standard Technical Data (Standard) 10

3.4 HM Option Technical Data (Optional) 11

3.5 Duty Cycle 11

3.6 Hand wheel and Declutching 11

3.7 Lubrication 12

3.8 Internal Parts for Standard Models 13

4. Installation and operation instruction

4.1 Pre-installation for use in general service 14

/ potentially explosive atmosphere

4.2 Actuator Mounting 14

4.3 Actuator Mounting Details (ISO5211 & 5210) 15

4.3.1 Mounting base 15

4.3.2 Disassembly and Assembly of Mounting Base 16

4.3.3 Disassembly and Assembly the Drive Bush in Thrust Base 17

4.3.4 Disassembly and Assembly the Drive Bush in Non-Thrust Base 18

4.4 Electrical Connections and Preliminary Test 18

5. Maintenance

5.1 Maintenance 20

5.2 Tools 20

6. Trouble shooting 21

7. Installation and maintenance tips 22

8 . Wiring Diagram

8-1~3. HM-Standard 3ph, CPT,PCU 23~25

9. Dimension 26

10. Grounding 27

APPENDIX I : HM-series Coding System 28

Introduction

1.1 Purpose

This Installation and operating manual

Multi -Turn

electric actuators.

There is no need for removal of the outer casing (exclude wiring), when operating t

HM Multi -

Turn electric actuator, due to its

The terminals for wiring and the internal electronics are sealed tight hence allowing

for unhindered removal procedures

When setting up the a

restrictions and

etc as they are individually displayed on screen

reduce the risk of danger as setup can be remotely carried out at a safer distance

The help menus for the control system of the valve and

screen hence user friendly

Configuration, alarm and status tests are given in English (default)

Movement of valve torque position values for the

1.2 Manual Outline

•

Electrical

•

Actuator

•

Basic configuration setup and actuation walkthroughs

•

Specific on

•

Maintenance and troubleshooting

•

Sales and A/S information

This manual contains important safety information

It is emphasized that the user understands the following material given in this document

before installation and setup of any product before operation and maintenance.

M-

-S

Introduction

This Installation and operating manual

explains how to install, operate and maintain

electric actuators.

There is no need for removal of the outer casing (exclude wiring), when operating t

Turn electric actuator, due to its

Smart Intelligent

electronic

actuat

The terminals for wiring and the internal electronics are sealed tight hence allowing

for unhindered removal procedures

When setting up the a

ctuator

utilize the remote control to set the torque,

etc as they are individually displayed on screen

This feature may

reduce the risk of danger as setup can be remotely carried out at a safer distance

The help menus for the control system of the valve and

Actuator

are ava

screen hence user friendly

Configuration, alarm and status tests are given in English (default)

Movement of valve torque position values for the

actuator

is displayed on screen

IP 68 Design

Electrical

and manual (local or remote) operation procedures

Actuator

or Valve installation guidelines

Basic configuration setup and actuation walkthroughs

Specific on

-site and custom control requirement tasks

Maintenance and troubleshooting

Sales and A/S information

This manual contains important safety information

It is emphasized that the user understands the following material given in this document

before installation and setup of any product before operation and maintenance.

explains how to install, operate and maintain

the HM

There is no need for removal of the outer casing (exclude wiring), when operating t

actuat

ion capability

The terminals for wiring and the internal electronics are sealed tight hence allowing

utilize the remote control to set the torque,

limit switches,

This feature may

reduce the risk of danger as setup can be remotely carried out at a safer distance

are ava

ilable on

is displayed on screen

and manual (local or remote) operation procedures

It is emphasized that the user understands the following material given in this document

before installation and setup of any product before operation and maintenance.

M-

-S

1.3 External Parts for Standard Models

1.4 Safety Notices

Safety notices throughout this manual detail precautions the user must take to reduce the risk

of personal injury and damage to the equipment. The user must read these instructions before

installation, operation or maintenance.

DANGER : Refers to personal safety. Alerts the user to danger or harm.

The hazard or unsafe practice will result in severe injury or death.

WARNING : Refers to personal safety. Alerts the user to potential danger.

Failure to follow warning notices could result in personal injury or death.

CAUTION : Directs the user’s attention to general precautions that, if not followed,

could result in personal injury and/or equipment damage.

External Parts

1 Body 11

Top Handle Cover Name Plate

2 Top Handle Cover 12

Hand wheel

3 Control Cover 13

Name Plate

4 Terminal Cover 14

Cable Plug

5 Mounting Base 15

Motor

6 Conduit Entries

(NPT 1”x4EA, 1

”x1EA) 16

Grease Plug

7 Control Knob

8 Window & Indicator

9 Lever

Supporter

10 Hand/Auto Lever

M-

-S

Note : Read carefully the following information as it is critical to the user’s understanding of the

actuator installation and operation procedures. This manual contains important safety

information. Please ensure it is thoroughly read and understood before installing, operating

or performing maintenance procedures for equipment.

CAUTION

1. Do not open cover during operation

in case of electrical shock

This manual contains critical information related to the operation of the

series

Actuators

. It

is crucial that only trained personnel who understands thoroughly the setup, operations,

controls and inspection procedures due to safety concerns. Follow the manual guidelines

before setup. When misused, the Actuator can cause harm, severe injury or even death due

to high voltages and forces involved. It is highly recommended to request for training prior to

use.

Take extreme care when operating environments exceeds the range of -20°C~80°C. The

Actuator is intended to operate between the given ranges on the nameplate of each actuator.

In the case where products are exposed to temperature ranges that exceed the allowed

range, do not check for damage as it could result in severe injury. Consult with the

manufacturer as soon as possible. Do not attempt to alter the Actuator physically as this

could lead to leakage and malfunction of the product. Before performing maintenance in

potentially hazardous areas, make sure all electrical supplies are shutdown and actuator

relocated to an environmentally safe location.

WARNING

Housing Material: Up to the HM010~035 of the

HM-Series

, Aluminium is processed

to manufacture the housing. Bolts etc are manufactured of stainless steel and base

from Cast Iron. The Models from HM40 ~ IQ90 are a mixture of Aluminium and

Ductile Iron. Before operating an

Actuator

the user must verify environmental

compatibility to avoid chemical corrosion. Study to determine safety must be

conducted before use.

Self-heating motor temperature: In normal operation mode the temperature of the

Actuator cover may exceed 60⁰C and advise great caution when handling.

Motor thermal protection (By Pass): Whenever the configurations are set to

bypass the Actuator cover temperature, any Hazardous area handling certificates

becomes invalid. Keep in mind hen using this mode that the risk of electrical danger

increases. The user must

measures.

Actuator manual operation

follow as directed.

In remote mode, the Actuator can be controlled to be switched on and off.

Product

Identification

2.1

Product Identification

The

actuator name plate is located on the

plate contains the following

2.1.1

Marking

a) General

HQ logo

(trade mark)

Model

Speed



Base Size



Torque Max



Motor supply



Motor Rating

Option

Serial No.



Nominal Motor current



Indication contacts

Enclosure

Name of manufacturer and country shall not be printed based on OEM

M-

-S

increases. The user must

utilize

protective equipment and take additional safety

Actuator manual operation

:Read the manual operation

section carefully and

follow as directed.

In remote mode, the Actuator can be controlled to be switched on and off.

Identification

Product Identification

actuator name plate is located on the

side of the opposite of

the conduit entry. The name

plate contains the following

information.

Marking

(trade mark)

Base Size

Torque Max

Motor supply

Motor Rating

Nominal Motor current

Indication contacts

Name of manufacturer and country shall not be printed based on OEM

protective equipment and take additional safety

section carefully and

In remote mode, the Actuator can be controlled to be switched on and off.

the conduit entry. The name

Name of manufacturer and country shall not be printed based on OEM

M-

-S

2.2 Initial inspection

When the inspecting the actuator, check the product for damage and ensure the name plate

concurs with the order sheet.

Remove packaging wrap or wooden box carefully. Inspect the product for any

physical damage that may have occurred during shipment.

Check the product specification with product ordered. If an incorrect product has

been shipped, immediately report the issue to our coordinators.

2.3 Storage

Actuators must be stored in a clean, cool and dry area. The unit shall be stored with

the cover installed and the conduit openings sealed. Storage must be off the floor,

covered with a sealed dust protector. When placing an Actuator outdoors, they must

be stored off the ground, high enough to prevent being immersed in water or buried

in snow. If the Actuator cannot be placed immediately, make sure to store it in a dry

area. It is recommended that if the Actuator cables cannot be installed immediately

use the plastic plug with PTFE tape to block/seal where the metal plugs are located.

When sealed correctly, the internal electronics are preserved from external corrosion

for extended periods of time (up to 1 year). Note that there is no need, when working

on the Actuator, to remove any electronics. If the control cover is removed, the

warranty may be void. Each individual Actuator will be tested before delivered hence,

given instructions have been correctly followed, setup and operation should be

smooth.

General Information and Features

3.1 General

HM series electric multi-turn actuators

are controlled via the Smart Intelligent actuator

system and suitable for various industrial plants such as ship construction, power

plants, petrochemical semiconductor plants and many other high-end industrial

uses. Additionally, depending on the specific application, 9 different models are

available.

HM-04,08,011,020,040,060,100,150,200,300

M-

-S

3.2 Performance Data

3.2.1 AC 3Phase Model & Torque(Nm)

RPM

MODEL & TORQUE(Nm)

3Phase

50HZ

60HZ

HM04

HM08

HM11

HM20

HM40

HM 60

HM100

HM150

HM200

HM300

18 21 35 80 110

200

400

600 1000

1500

2000

24 29 35 80 110

200

400

600 1000

1500

2000

3000

36 43 35 80

200

300

540 850 1300

1700

48 57 35 68

200

250

470 680 1000

1360

72 86 35 48

176

250

470 680 1000

1360

96 115

35 40

142

230

370 540 750 1000

144

173

105

150

260 400 650 860

192

230

540 730

3.2.2 AC 1Phase Model & Torque(Nm)

RPM MODEL & TORQUE(Nm) 1Phase

AC110~220V (HM040 은 220V 이상)

50HZ

60HZ

HM04

HM08

HM11

HM20

HM40

HM 60

HM100

HM150

HM200

HM300

18 21 - 65 - 165

450

- - - - -

24 29 - 60 - 130

400

- - - - -

36 43 - 45 - 130

350

- - - - -

48 57 - 40 - 125

320

- - - - -

72 86 - 30 - 100

230

- - - - -

96 115

- 25 - 80 190

- - - - -

144

173

- - - 60 135

- - - - -

192

230

- - - - - - - - - -

*(RED) At high speeds, do not operate without a GEAR BOX mechanism as this may result in problems!

*Maximum torque for actuator is shown. (BLUE) Operation for AC 220V or over have been outlined.

M-

-S

3.2.3 Solid state design Model & Torque(Nm)

RPM

MODEL & TORQUE(Nm)

Solid state type 3Phase (AC380V~)

50HZ

60HZ

HM04 S3

HM08 S3 HM11 S3 HM20 S3 HM40 S3

18 21 35 80 110 200 400

24 29 35 80 110 200

36 43 35 80

48 57 35 68

72 86 35 48

RPM

MODEL & TORQUE(Nm)

Solid state type 1Phase

50HZ

60HZ

HM08 S1

(AC110~240V)

HM20 S1

(AC220~240V)

18 21 65 165

24 29 60 130

36 43 45 130

48 57 40 125

72 86 30 100

96 115

25 80

3.2.4 Mechanical Data

Mechanical Data

MODEL

HM04

HM08

HM11

HM20

HM40

HM60

HM100

HM150

HM200

HM300

Flange size(ISO5211)

F10

F14

F16

F25 F30 F25 F30

Weight

30 30 30 65 65 70 190 190 200 200

Thrust rating(Nm)

44 44 44 100

100

150

220 220 334 445

Stem acceptance diameter maximum size

(BASE) unit: mm

Thrust

Rising

32 32 32 38 38 54 64 70 70 83

Non-rising

26 26 26 32 32 45 51 57 57 73

Non

large type

42 42 42 60 60 80 100 100 120 120

Thrust

ISO type

20 20 20 30 30 40 50 50 50 N/A

blank type

20 20 20 30 30 44 50 60 60 N/A

Hand wheel ratio

Direct

18:1 18:1 18:1

Option

15:1

23:1

54:1 54:1 54:1 54:1

Cable entry

STANDARD PF 1”x 4EA PF 1½”x1 OPTION NPT 1”x 4EA NPT 1½”x1

M-

-S

3.3 HM Standard Technical Data ( Standard )

Enclosure Rated Weatherproof IP67, IP68 (10m 72Hr) IEC60529

Enclosure High grade aluminium alloy, corrosion coated (HM04~HM60)

Nodular graphite cast iron& High grade aluminium alloy corrosion

coated (HM100~HM300)

Power Supply 110 / 220 VAC 1 Ph, (HM08,20,40) *HM40 Only 220V~

220 / 380 / 420 / 440/ 460/ 480V ~600V AC 3 Ph, 50/60Hz

Power voltage tolerance ± 10%

Starting voltage drop - 15%

(maximum)

Duty Rating HM04~300 3ph: 60starts/hour 15Minutes rated

HM08,20,40 1ph: 60starts/hour 15Minutes rated

HMS04~40: 1200starts/hour S4-50%

Torque HM04~300 3ph: 14~3000Nm direct drive. When combined with

gear box, up to 43000Nm or 500,000Nm quarter-turn available

HM08,20,40 1ph: 25Nm~450Nm

HMS04~40: 25Nm~450Nm

Motor induction motor

Monitoring Switches 4 Switches, 250 VAC 16A rating option: 8 Switches ~16 Switches

Travel Angle 0~10,000,000 turn

Indicator Digital Display position indicator

Signal lamp unit red : open , green : close , yellow : fault

Manual Override Declutch able manual override

Self Locking By means of worm gear

Conduit Entries PF1” x4 PF1½”X1

option(Explosion) : NPT1” x4EA, NPT1½”X1EA

Design Life Torque & thrust test: 50,000 Cycles

Lubrication Grease moly EP

Ambient Temperature -30 °C ~ + 70 °C

External Coating Anodizing & Dry powder polyester

Anti Vibration XYZ 1G 10~1000HZ

Anti Shock 5g Peak acceleration

Valve to” HM “interface Multi turn/ ISO5210 Part turn/ ISO5211

Local control & set up Two rotary selectors (control mode & local control)

Setup: setting tool ( remocon: remote control )

LCD’s displays

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali HKC Controllori

HKC

HKC HQ-005 Manuale utente

HKC

HKC ET Series Manuale di istruzioni

HKC

HKC HQ-006 Manuale di istruzioni

HKC

HKC HQ Series Manuale di istruzioni

HKC

HKC HL Series Manuale utente

HKC

HKC HL Series Manuale di istruzioni

HKC

HKC ET Series Manuale di istruzioni

HKC

HKC HQ-004 Manuale di istruzioni

HKC

HKC HP Series Manuale di istruzioni

HKC

HKC HQ Series Manuale di istruzioni

HKC

HKC HQ-005 RBP Manuale di istruzioni

Manuali Controllori popolari di altre marche

Digiplex

Digiplex DGP-848 Istruzioni operative

YASKAWA

YASKAWA SGM series Manuale utente

Sinope

Sinope Calypso RM3500ZB Manuale utente

Isimet

Isimet DLA Series Style 2 Manuale di installazione

LSIS

LSIS sv-ip5a Manuale utente

Rockwell Automation

Rockwell Automation 1769-L31 Manuale utente

Airflow

Airflow Uno hab Manuale utente

ABB

ABB ACS580-01 drives Manuale utente

Panasonic

Panasonic GM1 Series Manuale utente

Emerson

Emerson SW93 Manuale utente

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manuale utente

Panasonic

Panasonic FP? Positioning Unit RTEX Manuale utente

Samson

Samson Type 5824 Manuale di servizio

Alpha IP

Alpha IP MIOB 21001 Manuale utente

Siemens

Siemens OpenAir GMA 1 Series Manuale utente

Surecom

Surecom SR-629 Manuale utente

Fishman

Fishman TriplePlay Manuale utente

Regulus

Regulus SRS1 T Manuale utente