Hunt Graphics IMAGE 410 Manuale utente

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CONTENTS

Subject Page

Contents 1

Ilustrations 1

Limited Warranty on Seal Image Laminators 2

Introduction 3

Using this Manual 3

Features and Benefits 3

Safety Features and Benefits 4

Safety and Warranty Instructions 4

Environment 5

Safety Symbols 5

Specifications 6

Identification 6

Installation, Uncrating and Moving 7

Control Panel 8,9

Checking Operation 10

Preset Programs 11,12

Loading Film 13

Unwind Brakes 14

Roller Nip Settings 14

Encapsulation 15

Decaling 16

Mounting 17

One Step Mounting and Laminating 18

Face Mounting 19

Pre-Coating a Substrate 20

Applying Overlaminate 21

Cleaning and Maintenance 22

Technical Assistance 22

Trouble Shooting 22,23

Location of Breakers 23

Error Codes 24

Electrical Diagrams 25,26

Replacement Parts and Accessories 27

Glossary 28

For More Information 29

ILLUSTRATIONS

Subject Page

Loading Film 13

Encapsulation 15

Decaling 16

Mounting 17

One Step Mounting and Laminating 18

Face Mounting 19

Pre-Coating a Substrate 20

Applying Overlaminate 21

- 2 - 3H

Limited Warranty on Seal Image Laminators

Hunt Graphics warrant to the original consumer

purchaser *that all new Image®laminators which prove

defective in materials or workmanship, within the

applicable warranty period will be repaired, or, at our

option, replaced without charge. The applicable warranty

shall be one year from the date of purchase, with the

exception of silicone roll coverings. Silicone roll coverings

will be under warranty six months from the date of

purchase. (12 months in a row.)

*“Original consumer purchaser” is the person who first

purchased the laminator. If the laminator does not remain

in the possession of the original consumer purchaser, the

warranty will be invalid.

For more information regarding this warranty, please

contact your distributor.

*Warning! Changes or modifications to this unit not

expressly approved by the party responsible for

compliance could void the user’s authority to operate the

equipment.

*Warning! Any unauthorized changes or

modifications to this unit will void the user warranty and

transfer health and safety obligations to the user.

*Warning! This machine is designed for mounting and

laminating. Any use other than the intended may cause

damage to the machine or physical harm to the user.

- 3 - 3H

INTRODUCTION

Thank you for purchasing the Image®410 laminator, a

laminator designed to give you years of reliable service.

The Image®410 brings a new level of simplicity and ease

of use to image finishing.

Reading your Owners Manual will familiarize you with the

operational features and guidelines of your laminator.

This manual contains instructions on various laminating

techniques and diagrams that give you the

comprehensive information needed for safe and efficient

use of your laminator. This knowledge provides the

foundation for innovative uses and creativity you can

achieve through basic skill and practice. Once you have

used the Image®410 laminator, you will understand

exactly why it is of the highest quality in design and

manufacture available.

USING THIS MANUAL

Special Markings

Warning! Please pay attention to all passages marked

this way *. This information is vital to the proper use of

and maintenance of the laminator and to the safety of its

users.

FEATURES AND BENEFITS OF THE IMAGE®410

nHigh release silicone rollers prevent adhesive build up

and make cleaning easy.

nDigital touch pad control panel with LED indicators. It

allows the operator to use 9 preset heat and motor

speed settings to match film applications. The

operator can also customize these settings.

nPivoting Auto Grip Unwind Shafts make film switches

quicker and easier.

nMotor driven roller height adjustment allows for

accurate roller nip setting with no need for an air

compressor.

nThe footswitch runs the laminator in slow mode at 2.0

feet or 0.6 meters per minute.

- 4 - 3H

SAFETY FEATURES AND BENEFITS

The Image®410 is one of the safest laminators on the

market.

nThe side plate covers can be opened only with an

Allen wrench, this should be done by an authorized

Service Technician.

nPhotoelectric Safety Eyes prevent foreign objects

from passing between the main rollers. When a

photoelectric eye is blocked, the laminator rollers

stop.

nEmergency Stop Buttons are located on both sides of

the machine. The emergency stop buttons shut down

all power to the machine and raise the rollers. They

should only be used in case of an emergency. Once

pressed, the buttons lock and need to be turned

clockwise to reset. Thereafter, the power button must

also be turned on. If the emergency stop is

depressed, the machine will default to program 1

upon restart.

nCovered footswitch prevents accidental activation of

roller movement. It can be used to give the operator

control when feeding an image through the machine.

nBuzzer and Flashing Light warns the operator if

fingers are getting too close to the nip while using the

footswitch.

nInfeed Table has a channel to allow for easy media

feeding while keeping fingers a safe distance from the

main rolls.

nEnclosed pull system prevents foreign objects from

passing between the rollers.

nPower Disconnect Switch is located on the left side

leg. When turned to the off position, will shut off the

laminator.

SAFETY AND WARRANTY INSTRUCTIONS

nRead all safety and operating instructions before

operating the machine.

nAdhere to all warnings on the machine and in the

manual.

nFollow all operating and user instructions.

nOperate the machine with the type of power sources

indicated in this manual.

nRefer all servicing to an authorized service

representative. Servicing by any unauthorized

technician voids the warranty.

nHunt Graphics must specify replacement parts.

nService Technicians must perform safety checks after

completing any service or repair.

nUse only enclosed knife cutters around the machine.

nNever cut or slice directly on the rollers.

nKeep all objects such as tools, pens, etc. away from

the roller opening.

nDo not wear loose garments or loose jewelry while

operating the laminator.

*Warning! When the laminator is not in use, adjust

the nip gap to at least 3/16” (setting 5). This will prevent

flat spots from developing on the main rolls. Flat spots

will effect the quality of the output and void warranty.

*Warning! When the laminator is not in use, or while

rollers are heating up, pivot the front table away from the

rollers. This will prevent the front table from possible

distortion. Warranty will not cover distorted tables.

- 5 - 3H

*Warning! Authorized service technicians must

disconnect the power by using the power disconnect

(located on the left side stand leg) before any servicing.

ENVIRONMENT

nPosition your laminator in a clean dust free

environment to ensure high quality output.

nOperation of a laminator near water or in an area of

high humidity requires installation of a GFI breaker.

SAFETY SYMBOLS

WARNINGS:

These warning symbols are located on the machine.

Use extreme caution in areas identified by these

symbols.

Electrical Parts – Electrical hazard

inside! Located on the back of the

side plates, near the bottom bolts

that attach the covers.

Hot Surfaces - Danger of burns

upon skin contact! Located near

the rollers.

Rotating Parts - Pinch Point,

danger of getting hands or arms

caught between! Located near the

rollers.

- 6 - 3H

SPECIFICATIONS

Maximum Working Width 43” (110 cm)

Maximum Heated Width 45.5” (115.6 cm)

Maximum Speed 10 ft./min

(304.8 cm/min)

Maximum Main Roll

Temperature 250°F (121°C)

Maximum Roller Opening 1.125” (2.86cm)

Maximum Substrate

Thickness 1” (2.54cm)

Roller Construction High Release Silicone

Supply Shaft Capacity

(Core inner Diameter) I.D.:3” (7.6cm)

Maximum Material Outside

Diameter O.D.: 8” (20.32cm)

Dimensions Width: 62” (1,575mm)

Depth: 30” (762 mm)

Height: 46.6”(1,184mm)

Net Weight 610 lbs. (277 Kg)

Shipping Weight 860 lbs. (391 Kg)

Electrical Requirements 200-240 VAC

50-60HZ Single Phase

16A

Maximum Power

Consumption 3840 Watts

12,065 BTU

Air Borne Noise Less than 70 DB(A)

IDENTIFICATION

The Identification Plate details manufacturing information

and European CE mark. Refer below to diagram for

location.

Identification Plate

- 7 - 3H

INSTALLATION, UNCRATING AND MOVING THE

IMAGE®410

Seal recommends that a licensed electrician in

accordance with electrical codes in your area install

power for your laminator. Refer to the Specifications

table. Please fill out the Installation Acceptance sheet

found in your accessory pack and return to Hunt

Graphics. (U.S. only)

Please keep your shipping bolts, nuts, and plates for

possible future moves.

Your laminator is equipped with castors that allow ease in

movement. Fix your laminator in an area with adequate

space. You will need room to feed, receive, and trim

images. Once your laminator is in place, lock the

castors. Always unlock the castors before moving your

laminator.

Place the footswitch in a position that is accessible while

feeding images.

Remove wrapping from the rolls.

*Warning! Do not use sharp objects to remove the

paper from the rolls.

Plug the laminator into the recommended electrical

outlet.

Push the power button. If you have no power, refer to

Troubleshooting, pages 22,23.

- 8 - 3H

CONTROL PANEL

1. Power Standby Button turns the power on and off. If

an emergency stop is depressed to cease operation,

the emergency stop button must be reset. Then the

power switch can be depressed to begin operation.

nPower Indicator Light is on when the laminator is on.

*Warning! Even when the power is off the laminator

is on Standby. Authorized Service Technicians must

unplug the laminator before any servicing.

2. Motor Button turns the motor on and off. While the

motor is off the footswitch may be utilized. The

footswitch runs in slow mode at 2 feet or .6 meters

per minute.

3. Motor Speed Buttons increase or decrease the speed

of the motor.

4. Motor Speed readout indicates speed in feet per

minute or meters per minute.

nMotor Indicator Light is lit when motor is on.

5. Top Heater Temperature readout indicates the

current temperature of the top main roll.

6. Top Heater Power Button turns the top heater on or

off.

nTop Heater Indicator Light is lit when top heater is on.

7. Top Heater Temperature Adjust Button.

nPush either arrow (up or down) once to see top

temperature set point. Push and hold either arrow to

raise or lower temperature.

8. Bottom Heater Temperature Readout indicates the

current temperature of the bottom main roll.

9. Bottom Heater Power Button turns the bottom heater

on or off.

- 9 - 3H

nBottom Heater Indicator Light is lit when bottom

heater is on.

10. Bottom Heater Temperature Adjust Button.

nPush either arrow (up or down) once to see top

temperature set point. Push and hold either arrow to

raise or lower temperature.

11. Nip Indicator Lights indicate which nip setting the

rolls are currently set at.

12. Nip Adjustment Button.

nUp Arrow push once to raise one setting. Push and

hold to raise multiple settings.

nNip Adjustment Button down Arrow push once to

lower one setting. Push and hold to lower multiple

settings.

13. Program Readout indicates which program is

currently available.

14. Program Select Button. (Choose a preset program)

nPush up or down arrow once to see current program

settings. (Speed and Temperature Readouts). Push

and hold up or down arrow to raise or lower

numbered program.

15. Program Enter Button (This button has two

functions.)

Function A

nPush and release to load shown program (See item

#13).

Function B

nTo program a new preset, First choose the program #

you want to set (1-9).

Set the heat and motor speeds to how you want the

program to recall them. Push and hold button 15.

The screen will go blank (approximately three

seconds), and then the program will appear on the

display. Release the button.

Note: After a program has been loaded, the operator

can still change heat and speed settings with their

respective up and down arrows.

16. Reverse Mode Button reverses the direction of the

rollers.

nThe Reverse Mode Button may be utilized only when

the motor is off.

nPush the Reverse Mode Button.

nReverse Mode Indicator light is on.

nDepress the footswitch to activate the reverse roller

movement.

nMotor Indicator light is lit while depressing the

footswitch.

nThe rollers will reverse at 1 ft./min. (.3M). The speed

cannot be adjusted.

To return to forward roller movement:

nWith the footswitch inactive, push the Reverse Mode

Button (Reverse Mode Indicator light will be off).

nPush the Motor Button (#2).

nMotor Indicator light is on.

- 10 - 3H

CHECKING OPERATION

After you are familiar with the control panel buttons,

check all operations.

Check the Rollers

nPush the Nip Adjustment up Arrow Button once. The

roller should move up smoothly and evenly on both

ends.

nPush the Nip Adjustment down Arrow once. The

roller should move down smoothly and evenly on both

ends.

Check the Motor and Footswitch

nPush the Motor Power Button once, the motor

indicator light should be lit. Push the Motor up

button. The Motor Speed should increase, and the

readout should increase in number.

nPush the Motor down button. The speed should

decrease, and the readout should decrease in

number.

Check the Photo-Eye System

nThe safety photo-eye system should be checked

every 6 months (or after any internal adjustment /

repair) using a tool made from a piece of 12mm (1/2”)

diameter wood or similar material.

nTo test the photo-eye system, place the tool on the

table and slowly move it towards the rotating roller.

The rotation must stop before the tool touches the

roller face.

nThis test must be carried out across the whole width

of the table. If the photo-eye does not operate, switch

off the machine and do not use until it has been

adjusted and checked by an authorized service

technician.

Check the Heater Controls

nPush the top heater power button once. The Top

Heater Indicator light should be lit. Push the top

heater up button to see the top temperature set point.

Watch the Top heater temperature readout for five

minutes. The temperature should increase in

number. Push the top heater power button again.

The top heater indicator light should not be lit.

nPush the bottom heater power button once. The

bottom heater indicator light should be lit. Push the

bottom heater up button to see the bottom

temperature set point. Watch the bottom heater

temperature readout for five minutes. The

temperature should increase in number. Push the

bottom heater power button again. The bottom heater

indicator light should not be lit.

*Warning! When the rollers are heated the table may

get hot.

Check the Emergency Stop Buttons

nPress one of the Emergency Stop Buttons located on

the top of the left and right cabinet covers of the

machine. The laminator will shut down.

nRotate the Emergency Stop Button clockwise to reset.

nPress the Power Standby Button. The laminator will

turn back on. Check to make sure that the Power

Indicator light is on.

nRepeat process with the second Emergency Stop

Button.

*Warning! If your machine does not operate correctly,

contact Technical Service immediately.

Indice

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