Hyco Superflow SR90 Scheda tecnica
Product Instruction Manual
Superow
Unvented Multipoint Water Heater
SR90, SR140
v21.8.1
2
Overview
Thank you for purchasing a Superow series unvented electric water heater. The Superow
is suitable for hand washing and dishwashing where a number of hot outlets are required
such as kitchens, schools, restaurants, washrooms and oces. The Superow is the ideal
solution for industrial, commercial and light domestic hot water requirements.
Please read and understand these instructions before commencing installation and leave
them with the user when installation is complete.
Please fully read these instructions before commencing installation and follow to ensure
that installation and operation are simple and safe.
Component Checklist
Installation must be undertaken by a competent installer of unvented water
heating systems in accordance with building regulations G3.
Building regulations G3 require a temperature and pressure relief valve to be
factory tted. This must not be removed or blocked in any way.
Installation must comply with the latest edition of the IET wiring regulations.
1. Important Safety Points
3
2. Installation
The unit must be installed vertically with the temperature and pressure relief
valve at the top.
The heater is not suitable for installation outside.
Do not install the heater where there is any risk of freezing.
The heater is large and heavy, do not attempt to lift alone.
• Plan your installation carefully in advance, allowing suitable space for installation and
future access to all ttings as shown in diagram 1 or 1a, depending on unit capacity.
4
SUPERFLOW
Hot
Out
Drain
Cock
Drain
(Waste)
Pressure (Expansion)
Relief Valve
Expansion
Vessel
Check
Valve
Pressure &
Temperature
Relief Valve
Tundish
Drain
(Waste)
Tundish
Diagram 1
Installation Diagram 90 L Model
SUPERFLOW
Hot
Out
Drain
Cock
Drain
(Waste)
Pressure &
Tempreature
Relief
Valve
Tundish
Drain
(Waste)
Pressure (Expansion)
Relief Valve
Expansion
Vessel
Check
Valve
Pressure
Reducing
Valve
Cold
Mains In
Drain
(Waste)
Tundish
Diagram 1a
Installation Diagram 140 L Model
Service
Valve
Balanced
O Take
Balanced
O Take
Pressure
Reducing
Valve
Service
Valve
Cold
Mains In
5
Plumbing Connection
Observe the ow direction arrows on ttings.
It is important that the ordering of the ttings is correct as per the diagram 1 and 2.
Do not remove the factory fitted pressure and temperature relief valve.
Do not insert any other valves between the main manifold and heater inlet as it
may prevent the safe expansion and discharge of water during heating cycles.
• Make the necessary connections, as per diagram 2 on page 6, to the inlet side of the
heater (as indicated by the blue collar).
•It is recommended a service valve (not supplied) is fitted upstream of the installation
in order to facilitate future maintenance.
• It is recommended that the “balanced off take” is used to supply any cold outlet that is
paired to a mixer style tap supplied by the hot feed of the unit.
• The orientation of the expansion vessel is important, it should be fixed firmly to the
supplied bracket in a vertical orientation with the water connection at the bottom
and located so that the length of the connecting pipework is kept to a minimum.
• A drain cock (not supplied) should be fitted to a branch of the incoming supply pipe
at a point that is lower than both the unit and the expansion vessel (see diagram 1 or
1a) in order to allow full drain down for any future maintenance work.
• Make the connection to any hot tap/thermostatic mixing valve from the outlet side of
the heater (as indicated by the red collar).
Discharge Pipe Connection
This product falls within the scope of Building Regulation G3 which stipulates certain
conditions relating to the way any water discharge from relief valves is transported away.
These conditions are designed to ensure that any discharge will not present a hazard
to people or to property and that any discharge is clearly visible so that the underlying
cause is likely to be rectied promptly.
The essential requirement of G3 in relation to water discharge is that the discharge pipe
MUST terminate in a safe, visible position.
In achieving this aim the G3 regulations strongly recommended that:
• The tundish is located within 500mm of the pressure and temperature relief valve
and it is wherever possible oriented vertically. It must be visible to occupants and
positioned away from electrical devices.
• The discharge pipe has a vertical fall of at least 300mm immediately below the
tundish.
Diagram 2
6
• The discharge pipe below the tundish is at least 22mm diameter (i.e. one size larger
than the pressure and temperature relief valve outlet).
• The discharge pipe should be as straight and as short as is possible and positioned
away from electrical components.
Diagram 3 illustrates an acceptable discharge pipe arrangement. The table below the
diagram species how the maximum acceptable pipe length from the tundish to the
nal outlet depends on the pipe diameter and the number of bends.
For example, in 22mm copper with no bends the pipe could be up to 9m long. With two
bends present the maximum length drops to 9.0m - (2 x 0.80m) = 7.4m.
Safety Device
Tundish
600mm MAXIMUM
Metal Discharge Pipe (D1) from
Temperature Relief to Tundish
Discharge Below
Fixed Grating
300mm MINIMUM
Metal Discharge Pipe (D2) from
Tundish with Continuous Fall
Fixed Grating
Trapped Gully
Diagram 3
Valve outlet size Minimum size of
discharge pipe (D1)
Minimum size of
discharge pipe (D2)
from tundish
Maximum resistance
allowed, expressed
as a length of
straight pipe (i.e. no
elbows or bends)
Resistance created
by each elbow or
bend
G1/2 15 mm 22 mm
28 mm
35 mm
up to 9 m
up to 18 m
up to 27 m
0.8 m
1.0 m
1.4 m
Sizing of D2 copper discharge pipe for common temperature relief valve outlet size.
7
• The heater is supplied pre-wired with the appropriate cable.
• The electrical installation should conform to the latest edition of the IET wiring
regulations.
• Electrical supply should be capable of isolation via a user-accessible double
isolation switch rated for 13A supply.
Electrical Connection
Diagram 4
8
3. Commissioning
• Visually conrm all plumbing and electrical connections look sound.
• Open any tap connected to the hot side of the unit and then turn on the incoming
water supply to the heater.
• Allow the unit to ll until water ows smoothly from the open tap for around 1 min
to ensure the tank is purged of air and any plumbing related debris.
• Close the tap and then inspect the system for any leaks.
• Check the pressure and temperature relief valve by twisting the cap to the open
position and observing the ow at the tundish. Ensure the discharge pipe can cope
with this ow continuously for several seconds.
• Release the cap and check that the valve reseals.
• Check the pressure (expansion) relief valve by twisting the cap to the open position
and observing the ow at the tundish. Ensure the discharge pipe can cope with
this ow continuously for several seconds. Release the cap and check that the valve
reseals.
• Turn on the electrical power and turn thermostat knob to the desired setting to
begin heating.
• Whilst the unit heats, the element lamp will illuminate. If it does not then check the
power supply.
• Once the heater reaches the desired setting and the element lamp goes out, visually
check all plumbing connections remained sound and no valves have discharged.
9
10
4. Operation
The maximum temperature setting of the heater is 65°C, this can be excessively hot
for some users. In situations where very young children, the elderly or other
vulnerable people are the likely users, then a suitably rated thermostatic mixing
valve should be fitted to the hot water outlets as required.
Never interfere with any of the safety devices.
Beware that very hot water could discharge from the safety valves.
If there is risk of freezing the heater should be left on at least the minimum setting
to prevent potential damage to the product or property from frozen pipes. If the
heater is going to be left unused for a long period of time it should drained.
• Turn the thermostat clockwise to increase the temperature setting.
• Turn the thermostat anticlockwise to decrease the temperature
setting.
• The element lamp will illuminate whilst the unit is heating.
• The element lamp will go off once the temperature set point is
reached.
5. Maintenance
Always disconnect the heater from the power supply before commencing any
maintenance task.
Servicing of electrical components should only be undertaken by competent
individuals.
• To drain the unit, first isolate the power supply and close the nearest service valve
on the upstream of the heater.
• Open the drain cock on the cold inlet and open a hot outlet to enable air to replace
the draining water.
Draining the unit
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