IBO BETA Manuale utente

Instruction manual for electronic circulation pump:

BETA

reading the instruction

manual is obligatory

device damage hazard

electrocution hazard

NOTE: read the manual prior to commencement of use.

For safety reasons, the pump can only be operated by

persons well-familiarised with the manual.

NOTE: the manual is a primary part of the purchase and sale contract.

The user’s failure to observe

the instructions included in the manual is a breach of the contract and excludes

any complaints arising from potential device failure caused by the use that is

inconsistent with instructions of its use.

NOTE: failure to observe the instructions included in the

manual can result in hazard for persons, properties in which

they are installed, environment and the pump itself.

CAUTION! This equipment is not intended for use by persons

(including children) with reduced motor, sensory or mental

capacities, or persons

without experience or not familiarised with the equipment, unless it is

performed under supervision or according to the instruction regarding

operation provided by persons responsible for their safety.

Attention should be paid so that children do not play with the equipment.

APPLICATION:

Pumps described in this manual are intended for forcing circulation in central

heating installations with constant or variable flow in which the temperature of

heating medium does not exceed 110 oC, and pressure in the installation does not

exceed 1 Mpa (1,000,000 Pa). The maximum temperature of the surroundings

where the pump will be installed cannot exceed 40 oC, and relative moisture at the

installation site must be lower than 90%.

PUMP INSTALLATION:

Prior to any installation works, power supply must be

disconnected. Provide security against accidental switch-on.

The pump can be connected upon completion of all installation works in the

pipeline where it will operate. One should remember that, as a result of

welding or soldering works, mechanical contamination can be accumulated

The pumped water cannot contain any mechanical contamination. The

pump is intended for pumping of clean water, with no

solid or abrasive particles. Pumping water containing mechanical contamination

results in fast wear and tear of the pump and, in consequence, it its failure. In such

a case, only paid repair is available.

The pump is not adjusted to pump caustic, flammable, destructive or explosive

substances

(e.g. petrol, nitro, oil, etc.), foodstuffs or salty water. Failure caused by pumping of the

same type of liquid is not subject to warranty repair.

The maximal temperature of the pumped water is 110 oC.

The pump is not adjusted to pump water containing excessive amounts of

mineral elements causing deposition of scale on the pumping elements. Using

the pump in such conditions results in premature wear and tear of the operating

elements of the pump. In such a case, only paid repair of the pump is available.

The pump cannot pump water containing oils and petroleum derivatives.

Pump operation in such water can lead to destruction of rubber elements,

e.g. cables or sealing, and result in leakage in the pump and motor failure. In

such a case, only paid repair of the pump is available.

in the pipeline. It is recommended to flush the pipeline in which the pump is

installed prior to installation.

The pump must be

installed in such a manner

that its shaft is in a

horizontal position. Ports

can be in a different

position than shown in

this picture, however, the

motor shaft must always

be in a horizontal position.

Installation of the pump in a manner where the shaft is in vertical position results

in fast wear and tear of the bearings and failure of the pump. In such a case, only

paid repair is available.

The arrow cast on the corpus indicates the direction of water flow.

The pump should be installed in such a manner which allows for cable inlet

in the control panel box was placed in the bottom. This type of installation protects

against water penetration into the cable box in case of leakage in the water

installation. Device destruction caused by pouring water into the terminal box

from the outside is not subject to warranty repair.

Despite the possibility of pump operation in water pumping in a vertical downward

direction, the manufacturer recommends the installation which makes it pump

water vertically upward or horizontally.

ELECTRIC CONNECTION:

The electric network used to power the pump must be compliant with data

provided on the rating plate. The pump is fitted with a cable with a plug intended

for its connection to the socket with earthing.

The pump must be connected to a network with active earthing.

The manufacturer and guarantor are not liable for any

damage to people or property resulting from lack of proper earthing.

Vertical

motor axis

WRONG !

Horizontal

motor axis

GOOD !

OPERATION MODE:

With the use of operation mode switch, the user can select one of eleven modes by

consecutive pressing. The operation modes are classified into five setpoint groups.

Selection of one group is displayed by the light of the appropriate signal lamp in

the panel of the pump. By consecutive pressing of the operation mode switch, a

user can go through all setpoints, and within them through different operation

modes. The information on current active operation mode will be displayed for a

short time on the screen of power consumption meter mode upon pressing the

operation mode switch.

Information displayed on the screen of the meter:

AU - automatic pump parameter selection according to the installation needs

(diagram - grey colour)

∩1- constant speed, the lowest first gear (diagram - black colour)

The powering installation of the pump must be equipped with a

residual current device, with rated making current In not exceeding 30

mA. The manufacturer and guarantor are not liable for any damage to

people or property resulting from supplying the pump with power

without a proper switch.

PUMP OPERATION CONTROL:

Upon launch of the pump the display of the power consumption meter will show

the current power consumption of the pump. When the message “--” (two

horizontal lines) is displayed, it means that the pump is blocked. In this case the

pump must be disconnected from the electrical grid, unblocked (failure must be

eliminated) and turned on again. Turing off and again on resets the failure

message.

Operation mode signalling

unit according to fixed

gears, 1, 2, 3

Signalling unit of

automatic mode of

parameter selection

according to installation

needs

Operation mode switch

Current consumption

meter display

Night mode switch

Night mode signalling unit

Signalling unit for operation acc. to

proportional pressure PP1 PP2, PP3

characteristics

Signalling unit

for operation acc. to constant

pressure CP1.CR2.CP3

∩2 - constant speed, medium second gear (diagram - black colour)

∩3 - constant speed, highest third gear (diagram - black colour)

C1 - operation acc. to constant pressure characteristics (diagram - red colour)

C2 - operation acc. to constant pressure characteristics (diagram - red colour)

P1 - operation acc. to proportional pressure characteristics (diagram - blue colour)

P2 - operation acc. to proportional pressure characteristics (diagram - blue colour)

Parameters of pump operation depending on the selected operation mode are

presented in the diagram (example diagram for pump BETA 25-60):

RECOMMENDED SETPOINTS DEPENDING ON THE TYPE OF CENTRAL

HEATING (CO) INSTALLATION:

If there is a “two-pipe” central heating installation routed in the house, i.e. one

pipe serves as the supply

line for all heaters in the

loop, and the other, in

parallel position, is used

only for collection of

cooled water from the heaters, choosing the AUTO function is most cost efficient.

In such installation it is also possible to select higher setpoint from the

characteristics of proportional pressure PP1.

If there is a “disposable”

CO installation in the

house, i.e. water from the

radiator is cooled down

and drained into the pipe

feeding hot water into the

next radiator, and then, upon going through all radiators in an loop, it is drained to

the boiler, the most economical setpoint is the lower setpoint from characteristics

of proportional pressure PP2. The higher setpoint can also be selected from the

characteristics of proportional pressure PP2.

3) In case of floor heating, an optimal choice is an AUTO or a potentially higher

setpoint CP1, or lower CP2 from the characteristics of constant pressure.

NIGHT MODE:

Night pump operation mode can be used only when:

-CO installation with a furnace must be equipped with automatic

temperature regulation of a heating medium - that is, it must have capacity

to work in the night mode.

-The pump must be installed on the pipe exiting the furnace. The night mode

does not operate on the entering pipe.

-CO installation with small volume of heating medium cannot cooperate

with a pump operating in a night mode.

The principle of NIGHT MODE operation:

The use of the night mode switch will cause the automatic system of the pump will

monitor the temperature changes in flowing water. If the temperature signalling

unit detects temperature lowering of at least 0.1 OC/min in the period of about 2

hours, it will result in automatic switch the pump into night operation mode. In

case of increase in temperature of the heating medium of about 10OC, the pump

will automatically switch back into standard operation mode.

Night operation mode can only be launched in the automatic mode of

parameter selection of pump operation for installation parameters - AUTO

mode.

Power cut results in deactivation of the night mode. Upon restoration of power it is

necessary to switch the night mode on by pressing the proper button.

START-UP, OPERATION:

The pump can be started after the installation is filled with water.

CAUTION Attention must be paid to installation tightness, i.e. if the pump is

not flooded with dropping or leaking water from the installation.

Pump flooding with water coming from the exterior can result in device

destruction. In such a case, only paid repair is available.

On first launch, the installation and pump must be carefully deaerated. When the

pump is deaerated, the level of the noise generated by the device motor drops.

Observe the following limitations:

Heating medium

temperature [OC]

Minimal inflow pressure on the

suction side [bar] / [m] / [Pa]

≤ 75

0.05 bar / 0.5 m / 5 000 Pa

0.28 bar / 2.8 m / 28 000 Pa

110

1.08 bar / 10.8 m / 108 000 Pa

When the surrounding temperature and heating medium temperature ratio is

incorrect, it can result in water steam condensation in the terminal box and

motor stator. In order to avoid it, it is essential to observe the following rule

at all times: the temperature of heating agent must be higher than the

temperature of surroundings. Minimal temperature of heating medium is

2OC.

The temperature of surroundings cannot exceed 30OC, and the maximum

temperature of heating medium is 110OC. When the temperature of surroundings is

40OC, the temperature of heating medium cannot exceed 70OC. For 35OC of

surroundings, the max. temp. of medium is 90OC.

Device destruction as a result of water steam condensation is not subject to

warranty repair.

The temperature of pump surface can never exceed 120OC. Device

destruction as a result of installation overheating is not subject to warranty

repair.

PUMP DISPOSAL:

The used product is subject to disposal as wastes only in selective waste

collection systems organised by the Network of Communal Electric and

Electronic Waste Collection Centres. The customer is entitled to return

the used equipment to the network of the electric equipment distributor,

at least for free and directly, if the returned device is of proper type and

fulfils the same function as a newly purchased device. It is prohibited to

dispose of electric equipment together with other household wastes.

Failure-free pump operation requires minimal inflow pressure of heating

medium (water) on the suction side of the pump. The minimal inflow pressure

depends on the heating medium temperature. The higher the temperature, the

higher inflow pressure must be provided on the suction side of the pump.

POSSIBLE OPERATION PROBLEMS AND

TROUBLESHOOTING

Sign:

Possible cause:

Problem solution:

The pump does not

operate. The panel does not

display anything.

No power supply. Pump damaged

Check if the electric plug of the pump is properly

inserted into the electric socket.

Check fuses at home and all other types of

installation fuses that can cut off the power supply

from the network

Check if there is a power supply in your

neighbourhood - power can be shut down by the

power enterprise in the larger area Contact service.

The pump does not

operate. The panel displays

the following message: “-

-”

Incorrect parameters of supplying power.

Check parameters of supplying power. If they are

incorrect, contact with the proper power plant

Bearing or rotor is blocked with contamination.

Upon disconnection of the pump from power and

water supply, remove the pump from the

installation. Remove contamination.

Loud pump operation,

noise in the installation

Panel displays a number

Air pockets in installation

Deaerate the system, deaerate the pump.

Suction pressure is too low

Increase suction pressure by adding more heating

medium to the installation.

Check the amount of air in the collecting container.

Pump capacity is too high

Decrease pressure on the suction side of the device

Pump is operating but

installation fails to supply

enough heat. Panel

displays a number

Too low pump operation parameters

Increase pressure on the suction side of the device

Switch the pump setpoint into a higher operation

mode.

EC DECLARATION

OF CONFORMITY (Module A):

PHU Dambat

Gawartowa Wola 38, 05-085 KAMPINOS, POLSKA, e-mail: [email protected] Under the Act of

30 August 2002 on the conformity system (Journal of Laws of 2004, No. 204, item 2087) we

declare with full responsibility that BETA pumps to which this declaration refers to are

consistent with the following guidelines of the Council on legal regulations unification in

member states of EC:

—Low Voltage Directive LVD (2006/95/EC). Applied standard: EN 60335-2- 51:2003.

—Directive EMC (2004/108/EC) Applied norms: EN 55014-1:2006 and EN 55014- 2:1997.

—Eco-design Directive (2009/125/EC) Circulation pumps:

Regulation of the Commission (EC) no. 641/2009. Applied norms: EN 16297-1:2012 and EN

16297-2:2012. Gawartowa Wola 23.08.2011

Adam Jastrzębski

The reference criterion for most energy saving circulation pumps is EEI < 0.20.

For BETA pump, the coefficient EEI< 0.23 which means that BETA pump is an energy saving

pump.

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