ID Technology 250 Manuale utente

250 Print and Apply

Operator / Technical

Manual

Model

Model 250

Printer Applicator

Operators/Technical Manual

Page 1 of 2

The 250 Label Applicator

Table Of Contents

Page

Serial Numbers page

The Manual

The Applicator

Section One

General Specifications

General Specifications…………………………………………………………………. 1-1

Packaging your RA……………………………………………………………………... 1-5

Section Two

Component Location and Identification

Front View……………………………………………………………………………….. 2-1

Rear View……………………………………………………………………………….. 2-1

Tamp Module…………………………………………………………………………… 2-4

Pneumatics……………………………………………………………………………… 2-5

Unwind Assembly………………………………………………………………………. 2-6

Rewind Module…………………………………………………………………………. 2-7

Electronics Module……………………………………………………………………… 2-8

Air-Assist Tube Module…………………………………………………………….…. 2-9

Low Label Sensor Assembly…………………………………………………………... 2-9

Tamp-Jet Pneumatic Assembly……………………………………………………….. 2-10

T-base Stand Assembly...……………………………………………………………… 2-11

Section Three

Installation

Unpacking and Setting Up the Machine……………………………………………… 3-1

Electronics Module……………………………………………………………………… 3-3

Low Label Sensor………………………………………………………………………. 3-4

Optional Flashing Beacon……………………………………………………………… 3-5

Label Threading (SATO)………………………………………………………………. 3-6

Label Threading (ZEBRA)…………………………………………………………….. 3-8

Ribbon Threading (ZEBRA) Print Engine …………………………………………... 3-12

Model 250

Printer Applicator

Operators/Technical Manual

Page 2 of 2

Applicator Installation Check List.…………………………………………………….. 3-14

Print Engine Set Up (Operator Notes).……………………………………………….. 3-15

Applicator Set Up Check List.……………………………………………………….… 3-16

Final System Check.……………………………………………………………………. 3-17

Tools Required.…………………………………………………………………………. 3-18

Section 3A Installation of Tamp-Jet Module……………………………………..

Section 3B Installation of System Status Module……………………………… 3A-1

3B-1

Section Four

Operational Components

Tamp Application……………………………………………………………………….. 4-1

Pneumatics Gauges……………………………………………………………………. 4-5

Changing Tamp Pads…………………………………………………………………... 4-6

Section Five

Operating Procedures

Print Engines…………………………………………………………………………….. 5-1

Using The Menus……………………………………………………………………….. 5-2

Menu Tree……………………………………………………………………………….. 5-3

Print Sequence………………………………………………………………………….. 5-6

Apply Mode……………………………………………………………………………… 5-10

Outputs…………………………………………………………………………………… 5-12

Save Set Up……………………………………………………………………………... 5-14

Recall Set Up…………………………………………………………………………… 5-14

Dwells And Delays……………………………………………………………………… 5-14

Status Menu……………………………………………………………………………... 5-16

Vacuum Mode…………………………………………………………………………… 5-16

Password Entry / Security……………………………………………………………… 5-17

Section Six

Maintenance and Trouble Shooting

Dimensions of Applicator………………………………………………………………. 6-1

Electrical connections and connector pinouts…………...…………………………... 6-3

Electronic Module Board Layout………………………………………………………. 6-4

Troubleshooting Guide. ………….…………………………………………………….. 6-9

Timing Cycles……………………………………….………………………………… 6-16

Appendix One

250 Bill of Materials and Parts Drawings

Appendix Two

Correctly Setting Tamp Pad to Peel Edge

Model 250

Operators/Technical Manual Printer Applicator

Page 1 of 5

Your Machine

This Information is used to assist you when you call customer

service. Please fill out and retain with your manual.

COMPANY NAME

INSTALLATION DATE

INSTALLED BY

CUSTOMER ORDER NO.

MACHINE ORDER NO.

APPLICATOR SERIAL NO.

ELECTRICRONICS

MODULE SERIAL

NUMBER

REWIND MOTOR SERIAL

NO.

PRINT ENGINE SERIAL

NO.

DATA INPUT DEVICE

TYPE

SERIAL NO.

ELECTRIC

VOLTS / AMPS

AIR REQUIREMENTS

OPTIONS

INSTALLED

Model 250

Operators/Technical Manual Printer Applicator

Page 2 of 5

Locations of the Serial number and Model number labels: The serial number for the

applicator is stamped into the faceplate on the upper edge right near the unwind block.

The rewind motor is located under the back cover and the serial number label is on the

side of the motors enclosure. The electronics

module label is located on the bottom panel,

centered and close to the outside edge (the print

engine may need to be removed to read this label).

The machine shown above is mounted with the

Sato print engine. The picture to the right shows

the location of the Model Number / Serial Number

label on the Zebra PAX engines.

Model 250

Operators/Technical Manual Printer Applicator

Page 3 of 5

The 250 Printer Applicator

mounted on the optional

T-Base stand.

Model 250

Operators/Technical Manual Printer Applicator

Page 4 of 5

Enter the setting you use on your machines as a quick reference in set-up or recall

Settings Set-up 1 Set-up 2 Set-up 3 Set-up 4 Set-up 5 Set-up 6

Product or Name _____ _____ _____ _____ _____ _____

Print Sequence

Normal

Reverse

Data Driven

Apply Mode

Tamp

Tamp-Jet

Air-Jet

Rev.Tamp-Jet

Outputs

Output 1

Output 2

Output 3

Output 4

Save Set-up

Factory

Recall Set-up

Factory

Dwells / Delays

DelayApply

Dwell Blast

Delay Air Assist

Dwell Tamp

Other Parameters

***Enter the

numerical data for the

dwells and delays

Model 250

Operators/Technical Manual Printer Applicator

Page 5 of 5

Settings Set-up 7 Set-up 8 Set-up 9 Set-up 10 Set-up

11 Set-up

Product or Name _____ _____ _____ _____ _____ _____

Print Sequence

Normal

Reverse

Data Driven

Apply Mode

Tamp

Tamp-jet

Air-jet

Rev.Tamp-jet

Outputs

Output 1

Output 2

Output 3

Output 4

Save Set-up

Factory

Recall Set-up

Factory

Dwells / Delays

DelayApply

Dwell Blast

Delay Air Assist

Dwell Tamp

Other Parameters

***Enter the

numerical data for the

dwells and delays

ID TECHNOLOGY 250 LABEL PRINTER APPLICATOR

INSTALLATION CHECKLIST

Customer:

Site:

Address:

City: State: Zip:

SERIAL NUMBERS

Applicator: Electronics:

Print Engine: Other:

Location of equipment:

Line Speed: Product Height:

Product handling acceptable? YES NO

Spare Parts? YES NO ON ORDER

Operator/Technical Manual on labeler? YES NO ON ORDER

Operator Manual on print engine? YES NO ON ORDER

Technical Manual on print engine? YES NO ON ORDER

Label Size: Ribbon:

Roll Size: Memory:

Smart Tamp: YES NO Beacon: YES NO

Voltage: UPS:

YES NO

Air Pressure: Vacuum correct?

YES NO

Air Assist correct? YES NO Tamp Stroke:

Product Detector type:

Is bar code being scanned for readability? YES NO

ELECTRONIC MODULE

Delay Apply Apply Mode

Dwell Blast Print Sequence

Delay Air Assist Output 1

Delay Label Feed Output 2

Tamp Dwell Output 3

Air save mode Output 4

PRINT ENGINE SET UP (SATO)

Print Darkness: Print Speed:

Pitch Direction: Pitch Offset:

Zero Slash: Auto Online:

Vertical Offset: Horizontal Direction:

Horizontal Offset: Gap (label):

Gap (liner): Input:

DSW1 LAY OUT DSW2 LAY OUT DSW3 LAY OUT

On On On

Off Off Off

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

PRINT ENGINE SET UP (ZEBRA)

Print Mode Host Port

Media Type Baud

Sensor Type Data Bits

Print Method Parity

Print Width Stop Bit

Label Length Host Handshake

Max Length Network ID

Ribbon Tension Communications

Media Power Up Control Prefix

Head Close Format Prefix

Back Feed Delimiter Char

Head Test Count ZPL Mode

Head Resistor Label Top

Web Sensor Left Position

Media Sensor Verifier Port

Ribbon Sensor Applicator Port

LCD Adjust Resolution

Firmware Configuration

Memory B: Memory

TEST PRINT ENGINE

(Sato) Print a test label using the

User Test Print

mode.

(Zebra) Print a test label using the

PAUSE

Key Self Test.

Is printhead balanced? YES NO

Are there any printhead elements out? YES NO

Check for ribbon wrinkle? YES NO

(Sato) Print a test label for printer configuration using the

Factory Mode

test print.

(Zebra) Print a test label for printer configuration using the

CANCEL

Key Self Test.

Is the label attached to back of this page? YES NO

Send label format to printer.

APPLICATOR SET UP

Has label/web path been adjusted? YES NO

Has vacuum system been adjusted? YES NO

Has tamp pad height been adjusted for proper label feed? YES NO

Check to make sure that the tamp assemblies are not binding YES NO

Verify tamp assembly fasteners are tight and apply Loctite. YES NO

Applicator height sufficient to allow all products to pass underneath? YES NO

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