IFYIL GT-15 Manuale utente

PELLET BOILER

USER GUIDE

GT-15

GT-25

2017

INDEX

1. IMPORTANT NOTICE..........................................................................................4

1.1 GENERAL SAFETY WARNINGS....................................................................4

1.2 OPERATING INSTRUCTIONS.............................................................................7

2. TECHNICAL SPECIFICATIONS..........................................................................9

2.1 PELLETS....................................................................................................10

3. INSTALLATION AND ASSEMBLY .......................................................................11

3.1 Safe distance ...........................................................................................11

3.2 PLUMBING CONNECTION........................................................................12

3.3 ELECTRIC CONNECTION...........................................................................13

4. BOILER PIPE INSTALLATION.............................................................................14

4.1 BOILER AND CHIMNEY WITH INSTRUCTIONS..........................................14

4.2 SUITABLE SHAPES OF CHIMNEY ..............................................................16

5. CONTROL PANEL..............................................................................................17

5.1 INTRODUCTION .......................................................................................17

5.2 USER FUNCTIONS ....................................................................................18

5.2.1 Heater Type Setting ........................................................................18

5.2.2 Panel Start up After Controlled Heater Type Setting ....................18

5.2.3 System Start up...............................................................................18

5.2.4 Heater firing up/ shutting down ....................................................19

5.3 Quick Access functions............................................................................19

5.3.1 Temperature/ Power fine setting ..................................................20

5.3.2 ECO Mode .......................................................................................20

5.4 ADVANCED FUNCTIONS ..........................................................................20

5.4.1 Warnings .........................................................................................21

5.4.2 Water temperature menu..............................................................21

5.4.3 Date menu.......................................................................................22

5.4.4 Sleep function .................................................................................22

5.4.5 Info Menu........................................................................................22

5.4.6 Settings............................................................................................23

5.4.7 Technical Menu...............................................................................24

5.5 ALARMS ...................................................................................................24

5.6 CHRONO (WEEKLY PROGRAM)................................................................26

6. DIMENSIONS....................................................................................................30

GT-25 .......................................................................................................................30

7. SAFETY DEVICES...............................................................................................34

8. MAINTANENCE and CLEANING........................................................................35

9. PUMP WORKING .............................................................................................37

10. PROBLEMS- CAUSES- SOLUTIONS ...................................................................38

11. SIGNIFICIANT INSTRUCTIONS for EFFECTIVE USING .......................................44

12. SUGGESTION and FEEDBACK...........................................................................45

WARRANTY..............................................................................................................46

Directorate General of Consumer Protection ..........................................................46

and 46

Market Surveillance ................................................................................................46

INTRODUCTION

Dear Friend of İFYIL;

İFYIL TERMO İKLİMLENDİRME TİC. SAN. Ve LTD. ŞTİ. we manufacture the most

efficient hydro wood boilers with utmost care for our distinguished customers. So

please read this userguide carefully before starting to use our boiler and keep it

as a reference in any case.

Information

This symbol highlightens the significant details for correct usage of

boiler. If the warnings are ignored, product will not be fullly

effective and this can cause customer unsatisfaction.

Attention

This symbol highlightens the possible serious risks during operation

of boiler. So, this userguide should be read carefully before using

the boiler and utmost attention should be paid to the warnings.

1. IMPORTANT NOTICE

•This user guide has been prepared for products GT 15 and GT 25.

1.1 GENERAL SAFETY WARNINGS

•Please, cerafully read a manuel to get best yield from the pellet boiler

•This is a pellet boiler, so, please only use wood pellet as fuel.

•6 mm pellet must be used as fuel.

•Please do not put water on the boiler during operation.

•Attention should be paid to the pellet boiler operating pressure.

•Do not plug off while operating, please initially switch off, this operation is very

vital for the cooling of the boiler.

•The boiler should not be installed in open, humid areas.

•Take care of flue pipe standart sizes, the problems in case of using nonstandard

sizes will not be under our responsibility.

•Installation, electrical connection, function test and maintenance must only

be carried out by authorised and qualified personnel.

•Any change on the boiler should be done by authorized person or company.

•A bad use or improper maintainance of the product can bring to explosion in

the combustion chamber.

•Only spares parts adviced by producer should be used.

•Install the product in accordance with all local and national legislation and

regulations in force in the region or state.

•Do not put linen on the product to dry. Any drying racks or similar objects must

be kept at a safe distance from the product. Fire hazard.

•The pellet has been placed inside the tank. Please do not put your hand inside

while the stove is working.

•The product must be installed in accordance with the legislation of the

country where it will be installed.

•This product should be used by adult people

•Please do not operate the boiler before cleaning the combustion pot.

•Improper installation, use, and inadequate maintenance can lead to increased

failures. Malfunctioning is mainly due to the combination of part or all of the

following factors:

oCombustion pot holes obstructed or combustion pot deformed, due to lack

of maintenance and conditions which can cause delayed ignitions,

generating an anomalous production of unburned gases.

oInsufficient combustion air due to a reduced or clogged air inlet duct.

oUse of smoke ducts nonconforming to regulatory installation requirements,

failing to guarantee an adequate draught.

oPartially clogged chimney, due to lack of maintenance, reducing the

draught and making ignition difficult.

oEnd chimney pot nonconforming to the indications of the instruction

manual, and therefore not suitable to prevent potential inverse draught.

•The doors/covers on the appliance must remain closed when it is not used.

•If there is a fire in the flue pipe, extinguish the boiler, disconnect it from the

power supply and never open the door. Then contact the competent

authorities.

•In the event of fire in the chimney, turn off the device, disconnect it from the

mains electricity and do not open the hatch. Then contact the competent

authorities.

•Do not stand for a long time in front of the product in operation.

•Install the product in a location that does not present a fire hazard and is

equipped with power and air supplies and smoke extractors.

•The product and the cladding must be stored in a dry place and must not be

exposed to weathering.

•In the event of a malfunction with the ignition system, do not force it to light

by using flammable materials.

•Disconnect the product from the 230V power supply before performing any

maintenance operation.

•This factor is crucial when the product is installed in especially windy areas,

such as costal regions. The combination of one or more of these factors could

generate important malfunctioning conditions. To keep this from occurring, it

is fundamental to guarantee that the product is installed in compliance with

standards in force. Furthermore it is of the utmost importance to respect the

following simple rules:

oPellets must never be loaded in the combustion pot manually, either

before ignition or during operation.

oThe accumulation of unburned pellets ensuing a failed ignition must be

removed before repeating ignition. Also check that they are fed correctly

and that the combustion air inlet/smoke outlet are regular.

•If ignition fails repeatedly, immediately suspend use of the product and

contact a qualified technician to check its operation. Compliance with these

indications is absolutely sufficient to guarantee proper operation and to avoid

any type of problems with the product. If the above-mentioned precautions

are not taken, and during ignition the combustion pot is overloaded with

pellets thus generating anomalous smoke in the combustion chamber,

carefully follow the indications below:

oDo not disconnect electrical power to the product for any reason what ever:

this would stop the smoke extractor, releasing smoke into the environment.

oTake the precaution of opening the windows to ventilate the installation

room from any smoke in the environment (the chimney might not work

properly).

oDo not open the fire door: this would compromise regular operation of the

smoke extraction system to the chimney.

oJust switch the boiler off by acting on the on-off button on the control panel

(not the rear power supply socket button!) and move away until smoke has

completely evacuated.

Before attempting re-ignition, clean the combustion pot and its air passage holes

completely of all deposits and unburned pellets. Put the combustion pot back in

place, removing any residue from its support base. If ignition fails repeatedly,

immediately suspend use of the product and contact a qualified technician to

check its operation and the chimney.

1.2 OPERATING INSTRUCTIONS

•This device should be installed in accordance with the related regulation and EU

standards.

•Pellet boiler has been produced in accordance with TS EN 303-5 standards.

•The pump flow should be in the direction of the return line.

•Automatic air prufier must be in the system.

•When the boiler is process of fire on, do not open the ash purge cover.

•You don’t put the any materials (foreign materials) in the pellet tank.

•Turbulator cleaning should be done once a week when the boiler turn off.

•Power supply should be used during long-term power outages.

•Boiler must be installed according to the installation schema.

•Boiler is not suitable for a shared chimney system.

•Pellet boiler must be installed as close as possible to the chimney. (chimney

connection must be shorter.)

•Boiler and chimney connector must be connected to an existing chimney or an

external double-walled chimney. Pipe inner diameter must be 100 mm.

•Extractor fan throw out the combustioned gas and chimney easily throw out the

smoke.

•Correct and efficient chimney system is necessary to throw out the smoke ( no

kick back and sending the smoke out of boiler in case of any blackout).

•Chimney cleaning cap must be under chimney pipe and cleaning must be done

from here.

•Chimney must cleaned minimum twice a year.

•The place where boiler must be equipped with:

oElectrical power 230V 50Hz. (EN 73-23)

oGrounding plug.

oIf there is no ground connection it should be provided immediately.

oFresh air must be provided from outside.

oPlease, use the Voltage regulator for voltage fluctutaion.

•

Burning pot, ash box and air inlets should be cleaned.

•

Fuel should be checked if wet or not.

•120 cm and longer radiator must be connected to the installation with a reverse

connection.

•Calorific boiler’s connections must be made with conical iron union.

•Installation should definitely fill and drain valve.

•Safety valves must be in the water outlet.

•Boiler lit (off) the water pressure should be in the range of 1-1,5 bar. Otherwise

drain / refill valve should be checked.

•Our company is not responsible for any problems that may arise from the use

of chimneys that are not in compliance with chimney pipe standards.

•The distance between the chimney and roof must be 80 cm at least.

•The product is out of warranty if an anticondenser valve is not used.

•Fuel loading must be performed from the test menu to the fuel tank from the

helix to the pot at the first start.

İFYIL Boiler must not be installed into open, moistured, idle places etc. boiler

must not have direct contact with outdoor ambient.

Customers not obeying the above requirements and schemas cannot claim

any right for any problem.

2. TECHNICAL SPECIFICATIONS

•This devices should be installed in accordance with the related regulation

and EU standards.

•Pellet boilers has been produced in accordance with TS EN 303-5 standards.

Technical Specifications

Measured Values

Device type: BOILER

GT–25

GT–15

Class

Nominal Heat Power

Minimum Heat Power

8,3

Hourly Fuel Consumption (min. - max.)

kg/h

1,9-5,8

1,2 -3,5

Efficiency

91,5

Recommended Flue Pipe Draft

Flue Gas Temperature

⁰C

118

112

Design Pressure

bar

Maximum Operating Water Pressure in Bar

Where Applicable

bar

Test Pressure

bar

4,5

Type of Pellet Fuel

ϕ6/L:30

Electric Power Supply

Vac/Hz.

230Vac /50Hz

Electric Consumption

200

Weight

273

230

Boiler Water Volume

Lt.

Fuel Tank Capacity

Dimensions (width X depth X height)

604 x 901 x 1387

604 x 793 x 1257

Connections

Delivery / Return Pipes

Combustion air intake

Ø 60

Chimney connection diameter

Ø 100

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