Ilsco IDT-12-N Manuale utente

INSTRUCTION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

IDT-12-N

Hydraulic Crimping Tool

Ilsco Corporation 2 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

KEEP THIS MANUAL

Table of Contents

Description ..................................................................... 2

Safety ............................................................................. 2

Purpose of this Manual .................................................. 2

Warranty and Service ..................................................... 2

Important Safety Instructions ..................................... 3–4

Identication................................................................... 5

Specications................................................................. 5

Operation.................................................................... 6–7

Periodic Pressure Relief Valve Check............................. 8

Maintenance................................................................... 8

Troubleshooting.............................................................. 9

AirPurgingandOilFillingProcedure............................ 10

Illustration..................................................................... 11

Parts List ...................................................................... 12

Description

TheIDT-12-NHydraulicCrimpingToolisahand-held,

self-contained,dielesscrimpingtoolintendedtocrimp

aluminum and copper connectors onto electrical cable.

Thehingedcrimpinghead,whichallowseasyloading

andunloadingofspliceconnections,swivels180°for

maximumexibility.Thetwo-speedhydraulicsystem

automaticallyswitchesfromrapidadvance(forquick

snug-up)tonormaladvance(toaccomplishthecrimp).

An internal pressure regulating system automatically

sets the correct pressure for the connector.

Safety

Safety is essential in the use and maintenance of Ilsco

toolsandequipment.Thismanualandanymarkingson

the tool provide information for avoiding hazards and

unsafepracticesrelatedtotheuseofthistool.Observe

all of the safety information provided.

Purpose of this Manual

Thismanualisintendedtofamiliarizeallpersonnelwith

the safe operation and maintenance procedures for the

followingIlscotool:

 IDT-12-NHydraulicCrimpingTool

Keep this manual available to all personnel.

Replacementmanualsareavailableuponrequestat

no charge.

Warranty and Service

ILSCOwarrantsthistooltotheoriginalpurchaserfora

periodofoneyearfromthedateofpurchase,provided

thetoolisoperated,maintainedandusedinaccordance

withILSCO’swritteninstructions.Ordinarywearand

tear,damagefromabuse,neglectoralterationsarenot

coveredbythiswarranty.Thiswarrantyisnullandvoid

if instructions and operating procedures are not

followed.ContactILSCOforallwarrantyandservice

issuesat800-776-9775.

DowCorningisaregisteredtrademarkandRTVSealant732isa

trademarkofDowCorningCorporation.

Univis is a registered trademark of Exxon Mobil Corporation.

Ilsco Corporation 3 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

IMPORTANT SAFETY INFORMATION

Electricshockhazard:

This tool is not insulated. When using

this unit near energized electrical

lines,useproperpersonalprotective

equipment.

Failuretoobservethiswarningcould

result in severe injury or death.

Weareyeprotectionwhenoperating

or servicing this tool.

Failuretoweareyeprotectioncould

result in serious eye injury from ying

debris or hydraulic oil.

Skininjectionhazard:

Do not use hands to check for•

leaks.

Depressurize the hydraulic system•

before servicing.

Oilunderpressureeasilypunctures

skincausingseriousinjury,gangrene

or death. If you are injured by

escapingoil,seekmedicalattention

immediately.

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

orunsafepracticeswhichcouldresultinaninjuryor

propertydamage.Thesignalword,denedbelow,

indicates the severity of the hazard. The message

afterthesignalwordprovidesinformationfor

preventing or avoiding the hazard.

Immediatehazardswhich,ifnotavoided,WILLresult

in severe injury or death.

Hazardswhich,ifnotavoided,COULDresultin

severe injury or death.

Hazardsorunsafepracticeswhich,ifnotavoided,

MAY result in injury or property damage.

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failuretoobservethiswarningcould

result in severe injury or death.

Ilsco Corporation 4 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

IMPORTANT SAFETY INFORMATION

An incomplete crimp can cause a re.

Use proper connector and cable combinations.•

Improper combinations can result in an incomplete

crimp.

The relief valve sounds to indicate a completed•

crimp. If you do not hear the sound of the relief

valve,thecrimpisnotcomplete.

Failuretoobservethesewarningscouldresultin

severe injury or death.

Inspecttoolbeforeuse.Replaceanywornor

damaged parts. A damaged or improperly assembled

tool can break and strike nearby personnel.

Failuretoobservethiswarningcouldresultinsevere

injury or death.

Keephandsawayfromthecrimping

toolheadwhencrimping.

Failuretoobservethiswarningcould

result in severe injury or death.

Thistoolisintendedfortwo-handedoperation.•

Maintain a rm grip on both handles during opera-

tion. Using this tool in any other manner can result

in injury or property damage.

Do not perform any service or maintenance other•

than as described in this manual. Injury or damage

to the tool may result.

Failure to observe these precautions may result in

injury and property damage.

Note: Keep all decals clean and legible, and replace

when necessary.

Ilsco Corporation 5 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

Identiﬁcation

Speciﬁcations

Crimping Tool

Length .......................................................................................................... 673mm(26.5")

Width........................................................................................................... 26.3mm(2.87")

Mass/Weight ................................................................................................. 7.5kg(16.5lb)

 HydraulicOil................................................................................................... 198cc(12in3)

Crimping Capacities

Crimping Range

Copper Connectors .................................. 25 mm2to 500 mm2(#4AWGto1000Kcmil)

Aluminum Connectors .............................. 16mm2to 500 mm2(#6AWGto1000Kcmil)

Maximum Crimping Tool Diameter ........................................................ 461mm(1.815")

 CrimpingForce(maximum)........................................................................ 133kN(15tons)

Crimping tool adjusts automatically to connector size.

Movable

Pin Unit

Release

Trigger

Ram Die

Die Head

Ilsco Corporation 6 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

Operation

Electricshockhazard:

This tool is not insulated. When using

this unit near energized electrical

lines,useproperpersonalprotective

equipment.

Failuretoobservethiswarningcould

result in severe injury or death.

Weareyeprotectionwhenoperating

or servicing this tool.

Failuretoweareyeprotectioncould

result in serious eye injury from ying

debris or hydraulic oil.

Skininjectionhazard:

Do not use hands to check for•

leaks.

Depressurize the hydraulic system•

before servicing.

Oilunderpressureeasilypunctures

skincausingseriousinjury,gangrene

or death. If you are injured by

escapingoil,seekmedicalattention

immediately.

An incomplete crimp can cause a re.

Use proper connector and cable combinations.•

Improper combinations can result in an incomplete

crimp.

The relief valve sounds to indicate a completed•

crimp. If you do not hear the sound of the relief

valve,thecrimpisnotcomplete.

Failuretoobservethesewarningscouldresultin

severe injury or death.

Inspecttoolbeforeuse.Replaceanywornor

damaged parts. A damaged or improperly assembled

tool can break and strike nearby personnel.

Failuretoobservethiswarningcouldresultinsevere

injury or death.

Keephandsawayfromthecrimping

toolheadwhencrimping.

Failuretoobservethiswarningcould

result in severe injury or death.

Ilsco Corporation 7 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

Operation (cont’d)

Preparation

1. Selectapropersizeandtypeofconnectortocorre-

spondwiththewireorcable.

2. Stripthecabletoanappropriatelength.Followthe

instructions in the Ilsco stuffer sheet.

Note: Apply an oxide inhibitor, if required. Refer to

the Ilsco stuffer sheet.

Crimping

1. Insertthecablefullyintotheconnector.

2. Position the connector in the crimping head.

Note: Position the lug connectors so the tang is

perpendicular to the direction of ram travel, as

shown.

Direction of Ram Travel

Tang

3. Ifopen,closethedieheadandpushinthe

movable pin unit. Make sure the movable pin is fully

engaged.

4. Alignthetoolwiththealignmentmark(forlugs)or

centerstop(forsleeves)asshown.

OUTERMOST

BLADE OF DIE HEAD

LUG

ALIGNMENT

MARK

LONGER LUG

TANG

OUTERMOST

BLADE OF RAM DIE

LUG

ALIGNMENT

MARK

SHORTER LUG

TANG

OUTERMOST

BLADE OF DIE HEAD

CENTER

STOP

SLEEVE

5. Pump the handle to advance the ram. Continue to

pump until the pressure relief valve activates.

Note: Pressure relief is indicated by an audible

“pop” and a sudden drop in handle force.

6. Toreleasethehydraulicpressure,pulltherelease

triggerbackwhilepressingdownonthehandle.

Note: To prevent the ram from retracting

completely, release the trigger. This speeds the

crimping process when a single connector requires

several crimps.

7. Complete the number of crimps specied in the

Ilsco stuffer sheet.

8. Toremovethetoolfromasplice,pullthemovable

pin on the die head and open the crimping head.

Ilsco Corporation 8 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

Periodic Pressure Relief Valve Check

Test the crimping tool periodically to ensure that the

pressure relief valve activates at the proper pressure.

Orderacrimpingtooltestkit,Ilscopartnumber

50328913.

The pressure test slugs are manufactured to a precise

diameterandhardness.Donotre-usethetestslugs.

Discard each slug after use.

Testing the Crimping Tool

1. Centeranewpressuretestsluginthecrimping

head.

2. Pump the handles to advance the ram. Continue to

pump until the pressure relief valve activates.

3. Toreleasethehydraulicpressure,pulltherelease

triggerbackwhilepressingdownonthehandle.

4. RepeatSteps1through3ontwomoretestslugs.

5. Testthethreeslugsasfollowsagainstthe

GO/NOGOgaugeasshown.

• IftheGOslottsovertheslugandtheNOGO

slotdoesnot,thepressureiswithinthespecied

range.

• IftheGOslotdoesnotslideovertheslug,the

crimpingpressureistoolow.Sendthecrimping

tool to Ilsco.

• IftheNOGOslotslidesovertheslug,thecrimp-

ing pressure is too high. Send the crimping tool to

Ilsco.

Maintenance

Afterusingthetool,removeanydirt,grit,oroxide•

inhibitor from the tool.

Occasionallylubricatemovingparts.•

Storethetoolinitscasewiththeramfullyretracted.•

Perform the Periodic Pressure Relief Valve Check•

every500crimpsorevery90days,whichevercomes

rst.

GO Gauge NO GO Gauge

Check Point

(center depression of the three depression side)

6. Discard the slugs.

Ilsco Corporation 9 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

Troubleshooting

Ramdoesnotadvance. Airinthehydraulicsystem. Referto“AirPurgingandOilFillingProcedure.”

Check valve or release mechanism. Return tool to Ilsco.

Ramadvancesslowly. Airinthehydraulicsystem. Referto“AirPurgingandOilFillingProcedure.”

Check valve or release mechanism. Return tool to Ilsco.

Ramadvanceserratically. Airinthehydraulicsystem. Referto“AirPurgingandOilFillingProcedure.”

Ramretractspartiallywith Airinthehydraulicsystem. Referto“AirPurgingandOilFillingProcedure.”

each stroke.

Check valve. Return tool to Ilsco.

Ramdoesnotfullyadvance. Hydraulicuidlevelislow. Referto“AirPurgingandOilFillingProcedure.”

Ramdoesnotfullyretract. Airinthehydraulicsystem. Referto“AirPurgingandOilFillingProcedure.”

 Reservoirisoverlled. Referto“AirPurgingandOilFillingProcedure.”

Internal binding. Return tool to Ilsco.

Ram does not retract. Dies damaged. Return tool to Ilsco.

Release mechanism. Return tool to Ilsco.

Pressurebuildsslowly; Dischargecheckball. Flushvalveseatusingrapidpumpstrokes.

handlespringsback.  Ifunitstilldoesnotwork,returntooltoIlsco.

Pressurebuildsslowly; Reliefvalveorreleasemechanism. ReturntooltoIlsco.

no response.

Nohighpressure. Checkvalve. Flushvalveseatusingrapidpumpstrokes.

  Ifunitstilldoesnotwork,returntooltoIlsco.

Airinhydraulicsystem. Improperllprocedure. Referto“AirPurgingandOilFillingProcedure.”

Loose or missing reservoir plug. Replace plug.

Reservoir damaged. Replace reservoir.

 ReservoirmissingO-ring. ReplaceO-ring.

 DamagedO-ringonlowpressure ReturntooltoIlsco.

injector.

Probable CauseProblem Probable Remedy

Ilsco Corporation 10 4730MadisonRd.•Cincinnati,OH45227-1426•800/776-9775

IDT-12-N Hydraulic Crimping Tool

Air Purging and Oil Filling Procedure

FillthereservoirwithExxonUnivis®J26 all temperature

hydraulic oil only.

Donotllthehydraulicreservoirwithanyothertype

ofuid(suchasbrakeuid,glycerine,castoroil,etc.).

Fillingthereservoirwithanythingotherthanhydraulic

uidwilldamagethetoolandvoidthewarranty.

2. Retract the ram by pulling the release trigger back

whilepressingdownonthehandle.

3. Pump the handle one partial stroke.

4. Peelouttherubberplug(26)andremovetheset

screw(27)fromthereservoirhandle(1).

8. Pump the handle several times to advance the ram.

While holding a cleanshopclothoverthereservoir,

retract the ram fully. Repeat several times to purge

all of the air from the system.

9. With the pump handle vertical and the ram fully

retracted,llthereservoiruntilitoverows.

10. Replacetheplug(25)andwipeoffexcessoil.

11. Pumpthehandleonestrokeandinstallthereservoir

handle(1).Replacethesetscrew(27).

12. Coverthesetscrewwithasiliconerubbersealant,

suchasDowCorning®RTVSealant732™Multi-

Purpose Sealant.

1. Clampthetoolintoavisewithjawprotectorssothe

handlesareupward,asshown.

5. Unscrewthereservoirhandlefromthecrimping

tool.Removetheplug(25)fromthereservoir.

6. Retract the ram fully.

7. Addoiluntilthereservoiroverows.

Vise with Jaw

Protectors

Rubber

Plug (26)

Remove

set screw (27).

Reservoir

Plug

(25)

Indice

Altri manuali Ilsco Utensili elettrici

Ilsco

Ilsco 94285 Manuale utente

Ilsco

Ilsco IDTB-6-LIO Manuale utente

Manuali Utensili elettrici popolari di altre marche

AEG

AEG OMNI-JS Manuale utente

SIP

SIP 01533 Manuale utente

Ribimex

Ribimex PRS499 Manuale utente

3M Fiber Optic Connector Crimp Tool Manuale utente

Ryobi

Ryobi P524 Manuale utente

ROJEK

ROJEK FSN 300A Manuale utente

Kemper

Kemper 1740PRO Manuale utente

WABCO

WABCO OptiTire Manuale utente

EINHELL

EINHELL TE-MS 18/210 Li Manuale utente

Orgapack

Orgapack OR-T 85 Guida rapida

TOUGHCUT

TOUGHCUT Diamond 400 Manuale utente

Yaros

Yaros PB-3603 Manuale utente

Fein

Fein BSS 2.0 E Guida all'installazione

Baileigh Industrial

Baileigh Industrial SS-2725 Manuale utente

Milwaukee

Milwaukee 2674-20 Manuale utente

Fein

Fein BLs 1.6 Manuale utente

Princess

Princess Electric Multi Sharpener Manuale utente

FOREDOM

FOREDOM K.1050 Manuale