Indeco MFRS500USB Manuale utente

MFRS500USB

LEAD FREE REWORK SYSTEM

Instruction Manual

Thank you for purchasing this unit. It is designed for lead free soldering & de-soldering. Please read this manual

before operating the unit. Store this manual in a safe, easily accessible place for future reference.

TABLE CONTENT

1. Summary…………………………………………………………………………………………...2

2. Safety Instruction………………………………………………………………………………....2

3. Specification and Characteristic…………………………………………………………………3

3.1 Soldering Iron Part …………………………………………………………………………...3

3.2 De-soldering Tool Part ………………………………………………………………………...3

3.3 SMD Rework Part …………………………………………………………………………...3

4. Prepare and Connection …………………………………………………………………………...4

4.1 Connection of the Soldering Iron Part……………………………………………………… 4

4.2 Connection of the De-soldering Tool Gun……………………………………………………5

4.3 Connection of the SMD Rework Part…………………………………………………………6

4.4 Connection of the Main Unit…………………………………………………………………6

5. Parameter Setting………………………………………………………………………….………6

5.1 Menu and Parameter Setting..…………………………………………………………………6

5.2 Temperature and Airflow Setting………………………………………………………………7

5.3 Sleep Time Setting and Resume………………………………………………………………8

6. Operation.………………………………………………………………………….……………9

6.1 Select the Tool………………………………………………………………………………....9

6.2 Operation of the Soldering Iron …………………………………………………………….10

6.3 Operation of the De-soldering Gun.……………………………………………………..11

6.4 Operation of the SMD Rework System …………………………………………………...13

6.5 On Line with the Hot Plate…………………………………………………………………14

7. Temperature Calibration………………………………………………………………………….14

8. Error Messages.…………………………………………………………………………………..15

9. Care and Maintenance…………………………………………………………………………...15

9.1 Maintenance of the Soldering Iron ………………………………………………………….15

9.2 Maintenance and servicing of the De-soldering Gun……………………………………….18

9.3 Parts Assemble and Disassemble of the SMD Rework …………………………………… 23

9.4 Replace the Fuse………………………………………………………………...…………..23

10. Tips………………………………………………………………………………………...…..24

Ⅰ. Summary

Thank you for purchasing the unit which including the soldering iron part, de-soldering gun part and SMD rework

part. It is a good assistant. The three tools can work at the same time.

Ⅱ. Safety Instruction

`Please use the unit only as the described manner, and avoid abusing it.

`The unit shall only be used with rated voltage and frequency. (Refer to the trademark back of the equipment.)

`The unit is equipped with a 3-wires grounding plug and must be plugged into a 3-terminal grounded socket.

Do not modify plug or use an ungrounded power socket. If an extension cord is necessary, use only a 3-wire

extended grounding cord.

`When the power is on, do not touch the metal part because the temperature of the tip, or the nozzle, or the

sucking nozzle will be up to very high, which may be hurt you.

`Do not wet the soldering station. Don’t use or disconnect it with wet hands, and without to force the supply

cord.

`Advise other people in the working area to turn the power off when in a break or after using the unit because

the unit can reach a very high temperature and may cause potentially dangerous.

`No replace any parts or install the tips before turning the power off and cooling down the searing-iron to room

temperature.

`Do not use the unit near the flammable items.

`The soldering process will produce smoke, so make sure the area is well ventilated.

`A periodically maintenance (description see in this manual) of the unit is necessary. Do not use the unit if it is

damaged, especially the power supply cord and the case.

`Do not modify the unit by oneself.

`Replace only with genuine parts.

`Children do not recognize the risks of the electrical appliance. Therefore use and keep the unit out of the

reach from children.

TOOL1 KEY

AIR KEY

TEMP KEY

VACUUM KEY

INFO KEY

SOCKET OF

SOLDERING

POWER

SWITCH

TOOL2 KEY

TOOL3 KEY SOCKET OF

DESOLDERING

TOOL

FIKTER SOCKET of

DESOLDERING TOOL

HANDLE OF SMD

REWORK

Ⅲ. Specification and Characteristic

3.1 Soldering Iron Part

3.1.1 Specification of the Soldering Part

Power 60W

The temperature range of the iron 200℃~480℃

The time range of the sleeping 0~99 (unit: minute)

Temperature Stability ±2℃(Without air flow and no load)

Highest Ambient Temperature 40℃

Tip to Ground Resistance <2Ω

Tip to Ground Potential <2mV

Heating Element Electromagnetic heater

3.1.2 Characteristic of the Soldering Part

1. The thermocouple sensor locates on the top of tip. Recovery of the temperature and calefactive is rapid and

exactly. Display the temperature with the large LCD by microcomputer and Control the temperature by PID.

Especially it is suitable to the lead free soldering.

2. Lock the calibration and the parameter setting with the password.

3. Digital adjustment of the temperature and with functions of sleeping or shut off one tools.

4. Digital calibration and operate conveniently and easy.

5. Various types of tips are available and replace tips conveniently.

6. The soldering handle is light and use is comfortable.

3.2 De-soldering Tool Part

3.2.1 Specification of the De-soldering Tool

Power of the pump 12V/2A

Power of heating 90W

Temperature of nozzle 200℃~480℃(See the working mode table)

Pump Diaphragm pump

Vacuum suction 600mmHG

Nozzle to ground resistance Less than 2Ω

Nozzle to ground potential Less than 2mV

The time range of the sleeping 0~99 (unit: minute)

3.2.2 Characteristic of the De-soldering Tool

1. Powerful built-in vacuum pump, without connecting the outer vacuum system.

2. Sensor closed-loop temperature control for heating system, precise temperature.

3. Heater which is 36V powered is fully isolated form mains. Safe and reliable.

4. LCD digital display and key type adjusting parameters and with auto sleeping function.

5. Temperature calibrate digitally.

6. Suction nozzle and heater are specially designed so that even the melting solder can be absorbed into the filter

without frequent maintenance. High efficiency.

7. Heat resistant vacuum hose used prevents it from being burned by touching the heating parts.

3.3 SMD Rework part

3.3.1 Specification of the SMD Rework system

3.2.2 Characteristic of the De-soldering Tool

1. There is lock-function and the parameter setting with password protection.

2. Rea-time operation and automatically sleeping function when putting the handle on the holder.

3. Closed loop sensor, temperature can be controlled by zero voltage triggering mode. Large power and rapid

heating. Temperature can be conveniently adjusted and the temperature is accurate and stable, and not affected

by airflow.

4. It is with a brushless whirlpool motor and the airflow is adjustable with a wide range but no level. It is a

multipurpose unit.

5. Automatic cooling system can prolong the heating element’s life and protect the handle.

3.2.3 Usage

1. It is suitable to the de-soldering of the SMD components, such as SOIC, CHIP, QFP, PLCC, BGA and so on.

2. It is suitable to hot shrink, drying, remove lacquer and mucosity, thaw, preheating, disinfect and so on.

3. It is suitable for the situation needing different range airflow, softer or heavier.

Ⅳ. Prepare and Connection

Note: Check the parts in the package as the packing list. Some option parts may be not in the package if do not order.

4.1 Connection of the Soldering Iron Part

1. Iron Holder and Sponge

(1) Dampen the small cleaning sponge with water and then squeeze it dry. Place it in the groove of the iron

holder base.

(2) Add a little water to the iron holder. The small sponge will absorb the water to keep the large sponge

above it wet all times. It may only use big sponge and not use small one.

(3) Dampen the larger cleaning sponge and place it on the iron holder base.

(4) During the operation, it also can clean the tip with the cleaning ball which is made of soft brass wires.

Power

1000W

Temperature range

100℃~500℃

Airflow range

1~120

Maximal airflow

120 L/min

CAUTION: If the sponge becomes dry during working, add appropriate water.

2. Connection

(1) Connect the connector plug of the iron handle cord to the socket “TOOL1” in front of the soldering

station. Take notice of the inserting position of connector plug.

(2) Place the soldering iron in the iron holder.

Turn clockwise firmly

Align the grooves and pins and

push stranght in

4.2 Connection of the De-soldering Tool Gun

4.2.1 Names of De-soldering Gun

Nozzle: Transmits heat for melting solder. It is entrance of the melted solder. Expendable part.

Filter Pipe: Inside it, there is the ceramic paper filter (s) and spring filter pipe of the melted solder and flux. Spring

filter pipe is expendable part.

Back Holder Assembly: Secures the filter pipe.

Release Knob: Push down to remove the filter pipe.

Indicator: Indicate when nozzle and heating element need cleaning and when filters need replacing.

Hose: Connects to the outside filter.

Trigger: Squeeze to start absorption. Do not pull the trigger before fully heating the nozzle.

Heating Element: Require clean of its Inside.

Cord Assembly: Connects to the receptacle

4.2.2 Use of the Sponge and the Gun’s Holder

1. Take out the de-soldering gun and put it in gun’s holder.

Nozzle

Filter pipe

Back Holder Assembly

Release Knob

Indicator

Heating Element

Trigger

Hose

Cord Assembly

2. Dampen the cleaning sponge with water and then squeeze it dry. Be sure to remove the round portion of the

sponge and place it in the holder.

3. Connect the metal plug of cord assembly to the receptacle (marked“TOOL2”).

4. Connect the external filter to the tie-in’s hose on the unit, in accordance with the mark on the external filter,

need to insert fully, and connect the other side of filter to de-soldering gun’s hose.

Note: The external filter has connection orientation, and it muse be connected according to the mark, otherwise affect

suction.

4.3 Connection of the SMD Rework Part

Select suitable nozzle to install. After that, put the re-soldering handle on the holder.

4.4 Connection of the Main Unit

1. Insert the power plug into the grounding power socket.

2. Connect one end of grounding cord to the grounding hole of the soldering station and the other to ground.

3. Switch on the power supply.

Ⅴ.Parameter Setting

5.1 Menu and Parameter Setting

5.1.1 Enter into the Menu

1. Turn off the power switch.

2. Press and hold the “INFO” and “VACUUM” keys simultaneously and not loosen, and then turn on the power

switch. At the time, the LCD shows

. After that, the LCD shows

(as followings).

Which means it has come into the password inputting interface of the menu setting. Only when the inputting

password is right, it can enter into the menu setting.

3. Input password: Click the “TEMP▲”or“TEMP

”key to input 100’s digit. And then click the “VACCUM”

key when the selected value of the 100’s digit displaying and then into the 10’s digit set. The setting methods

of the 10’s digit and 1’s digit are same with the 100’s digit.

4. There are two times to input the password. If the inputting password is not right at the first time, the process

returns the password-inputting window at once. If the password inputting is error two times continues, it

comes into the work state and the displaying will shows “

“, at the time, temperature and airflow cannot be

Connect to main unit

Fully insert filter into the hose

Filter is expendable.

Connect to gun

Airflow direction

set.

5. If the password is right, the displaying window will display “

”, and then click “VACUUM” key into the

menu setting state. The window shows “set”, at the time, it can change the parameters of the menu.

5.1.2 Menu and Parameters Setting

1. There are three submenus: “-1-”,“-2-”,“-3-”. Click “TEMP▲” or “TEMP▼” key can select the submenu.

After selecting, click “VACUUM” key into the parameter setting of the submenu.

2. Submenu “-1-” means: when click the “VACUUM” key, it can exit from the menu setting and enter into the

work state.

3. Submenu “-2-” means sound setting (refer to the 5.1.3 sound setting).

4. Submenu “-3-” means password setting. The LCD displays “ ” after into the submenu “-3-” (refer to

the 5.1.4 password setting).

5. After setting the parameters in the submenu “-2-” or “-3-”, click “VACUUM” key” to the “-1-”.

5.1.3 Sound Setting

1. Click “TEMP▲” or “TEMP▼” key to select “-2-”in the menu setting and then click “VACUUM” key enter

into the sound setting. The LCD shows “SP”.

2. Click “TEMP▲” or “TEMP▼” key to select sound mark “

”. If “

” mark displaying, it means the unit has

sound hinting. If not “

” mark displaying, it means without sound.

3. After setting, click “VACUUM” key to return submenu“-1-”.

5.1.4 Password Setting

1. Click “TEMP▲” or “TEMP▼” key to select “-3-”in the menu setting and then click “VACUUM” key enter

into the password setting. The LCD shows “ ” and the 100’s flicking.

2. Click “TEMP ▲” or “TEMP ▼” key to change the hundred digital and then click “VACUUM” key to ten

digital set. Ten digital and one digital setting method is the same as the hundred digital setting. After finishing

the first time password inputting, click “VACUUM” key to the secondary password input.

3. If the password is not the same as last time, click “VACUUM” key to return submenu“-1-”.

4. If the password is the same as the last time, the changed password is successful. The new password is stored

into the unit. Click “VACUUM” key and the LCD shows “OK” and then return submenu“-1-”.

5.2 Temperature and Airflow Setting

Click “TOOL1”, “TOOL2”, “TOOL3” key into the single displaying window, and then click “TEMP ▲” or

“TEMP▲” key or “AIR▲” key or “AIR▼” key to change the temperature or the airflow.

CAUTION:

`Make sure the temperature of the station can be adjusted (the password is right or the password is initial

“000”).

`Only when the tool is in the single displaying state, it can set the temperature and the airflow.

`If the power supply is cut off when setting, the setting data will not be stored.

5.2.1 Temperature Setting

Raise temperature: Click “TEMP ▲”key and then the temperature will rise１℃, and the LCD displays the

current setting temperature. If pressing “TEMP ▲”not loosely at least one second, the

setting temperature will rise rapidly. Loose the “TEMP ▲” key until up to the needed

temperature.

Reduce temperature:Click “TEMP ▼”key and then the temperature will drop １℃, and the LCD displays the

current setting temperature. If pressing “TEMP ▼” key not loosely at least one second, the

setting temperature will drop rapidly. Loose the “TEMP ▼” key until down to the needed

temperature.

5.2.2 Airflow Setting

Raise Airflow: Click “AIR ▲” key and then the airflow grade will rise 1, and the LCD displays the current

setting airflow grade. If pressing “AIR ▲”not loosely at least one second, the setting airflow

grade will rise rapidly. Loose the “AIR ▲”key until up to the needed airflow grade.

Reduce Airflow: Click “AIR ▼”key and then the airflow grade will drop 1, and the LCD displays the current

setting airflow grade. If pressing “AIR ▼”not loosely at least one second, the setting airflow

grade will drop rapidly. Loose the “AIR ▼”key until down to the needed airflow grade.

5.3 Sleep Time Setting and Resume

5.3.1 Sleep Time Setting

1. Sleep time setting of the soldering iron: click “TOOL1”key into the single displaying window of the soldering

iron. And then pressing the “INFO” key and not loosen, at the time, click “TEMP▲” or “TEMP▼” key to

change the sleeping time.

The sleeping time range of the soldering iron is from 0 to 99minutes.

2. Sleep time setting of the re-soldering gun: click “TOOL2”key into the single displaying window of the

re-soldering gun. And then pressing the “INFO” key and not loosen, at the time, click “TEMP▲” or “TEMP

▼” key to change the sleeping time.

The sleeping time range of the re-soldering gun is from 0 to 99minutes.

3. Sleep time setting of the SMD Rework Tool: click “TOOL3” key into the single displaying window of the SMD

rework tool. And then pressing the “INFO” key and not loosen, at the time, click “TEMP▲” or “TEMP▼”

key to change the sleeping time.

The sleeping time range of the SMD rework tool is from 0 to 999seconds.

Sleeping time interface of the soldering iron

Sleeping time interface of the re-soldering gun

5.3.2 Resume from the Sleep

1. Resume of the soldering iron:

1) Click “TOOL1” key.

2) Take up the soldering iron handle from the holder.

2. Resume of the re-soldering gun:

1) Click “TOOL2” key.

2) Take up the re-soldering gun and press the red switch on it.

3. Resume of the SMD rework tool:

1) Click “TOOL3” key.

2) Take up the rework handle from the holder.

Ⅵ. Operation

Connect the grounding cord before operation. One end connects with the grounding jack at the back of the unit

and the other end to the earth. After that, turn on the power switch.

6.1 Select the Tool

1. There are three tools to select, soldering iron, re-soldering gun and the SMD rework tool. The LCD can shows

the work states of the three tools together, also can shows single.

The following picture is showing the sleeping states of all tools together.

2. In the whole displaying window, click “TOOL1” or “TOOL2” or “TOOL3” key into the single displaying. In

the single displaying state, the unit will return the whole displaying window if without operation about

5seconds.

TOOL1: key of the soldering iron

TOOL2: key of the re-soldering gun

TOOL3: key of the SMD rework tool

3. In the whole displaying window, click “TOOL1” key into the single displaying window of the soldering iron.

The LCD displays “SET” and current setting temperature. Click “TEMP ▲ ” or “TEMP ▼ ” to set the

temperature of the soldering iron.

Displaying window of the soldering iron

Soldering iron in sleeping

Soldering iron in setting state

Sleeping time interface of the SMD rework tool

Displaying window of the re-soldering gun

Displaying window of the SMD rework tool

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