Insta Graphic Systems 718 Manuale utente

MODEL

718/728/828

MNL90002

07/08/03 Rev. E

Operation and Maintenance Manual

THIS MACHINE IS DESIGNED TO BE OPERATED BY ONE OPERATOR ONLY

- 2 -

Congratulations!

Your selection of the Insta Graphic Systems (IGS)

heat seal machine is a sound business decision.

IGS equipment is the result of the highest quality

engineering and time-tested design. Your new

machine combined with IGS's reputation of

innovation in the heat-sealing field, insures the

continuing capability of delivering the best

decorated substrates possible.

This manual describes installation, operation, and

maintenance procedures for your new model

machine, as well as easy to use instructions for

on-the-spot maintenance.

Your machine will have a long trouble-free life.

Read this manual. Keep it with your machine; it's

your key to proper operation and lasting service.

Installation

DOMESTIC - 700 SERIES

Use a separate 15 amp AC circuit.

Only industrial extension cords with

proper wire size should be used: size

16/3 wire for distances up to 25 feet,

and size 14/3 for distances up to 50

feet.

INTERNATIONAL - 700 SERIES

Use a designated 16-amp AC cir-

cuit. Only industrial extension

cords with proper wire size (2.5 sq.

mm) shall be used.

DOMESTIC - 800 SERIES

Use a separate 230/240 20-amp AC

circuit. Only industrial extension

cords with proper wire size should

be used: size 14/3 wire for distances

up to 25 feet, and size 12/3 for

distances up to 50 feet.

INTERNATIONAL - 800 SERIES

Use a designated 20-amp AC cir-

cuit. Only industrial extension

cords with proper wire size (3.3 sq.

mm) shall be used.

Limited Machine Warranty

Insta Graphic Systems (IGS) warrants this heat

seal machine, when operated under normal con-

ditions, to be free from manufacturing defects in

material and workmanship for a period of one

year on parts (lifetime on the upper heating

element) and 90 days on labor from the invoice

date.

This warranty will be effective only when IGS

authorizes the original purchaser to return the

product to the factory in Cerritos, California

freight prepaid, and only when the product upon

examination has proven to be defective.

This warranty does not apply to any machine

that has been subjected to misuse, negligence or

accident.

IGS shall not be liable for the injury, loss or dam-

age, direct or consequential, arising out of the use

or the inability to use the product.

No claim of any kind shall be greater in amount

than the sale price of the product or part to

which claim is made.

This is the sole warranty given by the company, it is

in lieu of any other warranties, expressed or implied,

in law or in fact, including the warranties of

merchantability and fitness for a particular use, and

is accepted as such by the purchaser in taking delivery

of this product.

Specifications

Voltage 115/120 Volts AC 50/60 Hertz

Model 718 Wattage 1500 Watts

Model 728 Wattage 1750 Watts

Voltage 230/240 Volts AC 50/60 Hertz

Model 718 Wattage 1500 Watts

Model 728 Wattage 2200 Watts

Model 828 Wattage 3300 Watts

Weight Model 718 132 Pounds (59.9 KG)

Weight Model 728 142 Pounds (64.5 KG)

Weight Model 828 215 Pounds (97.6 KG)

FOR USE BY QUALIFIED SERVICE PERSONNEL ONLY

- 3 -

Operation

1. It is recommended that you review the "How

to Apply Instructions" (in our Product

Information Sheet) before beginning heat-

sealing operations.

2. Push ON/OFF switch to ON position.

3. Set desired temperature.

4. Allow the machine to warm up until the

selected temperature is reached.

5. Set the desired pressure by adjusting the air

pressure regulator.

6. Select the desired timing cycle.

7. Place the substrate on lower platen,

smoothing out all wrinkles.

8. Position transfer or lettering on substrate.

9. Swing the upper platen into position

directly over the lower platen.

NOTE

For operator safety the machine is de-

signed not to operate unless the upper

platen is in the extreme left hand or

right hand position.

10. Depress both start buttons, one on each side

of the machine, simultaneously. At this point the

machine operation is fully automatic. The upper

platen moves downward, seals the transfer to the

substrate and then releases automatically at the

end of the selected timing cycle.

CAUTION

Do not place hands between the platens

after activating.

11. Swing away the upper platen to the opposite

side and remove substrate.

NOTE

Another substrate may be prepared on

the unused platen during the sealing

operation of the used platen.

12. The DISENGAGE button may be pushed at

anytime to deactivate the machine.

Solid State Controller

This controller has four (4) control features:

1. Temperature - Temperature may be set from

125-450°F (52-232°C)

2. Time - Time may be set from 1 second to 10

minutes

3. Counter - Cycle counter counts the number

of applications from 1 to 9999 (see

Additional Notes - Counter)

4. Presets - Five (5) presets that can be

programmed by the user. Each preset will

retain a temperature and time setting, i.e.

Program #1 could be set for 325°F and 10

seconds while Program #2 could be set for

375°F and 15 seconds. Once the five presets

have been programmed, the user need only

press the PGM button several times until

the desired program is selected. The lit LED

above the PGM button indicates the

selected program. Note: there is also a sixth

setting that is indicated by no lit LED's.

Controller Operation

1. Select the desired preset program by

pressing the PGM button until the LED

above the PGM button indicates the desired

setting.

2. If a setting other than the programmed

presets are desired, press the PGM button

until none of the LED's above the PGM

button are lit.

3. Changing Temperature

• Press the MODE button until

temperature is displayed.

• Press and hold SET button in while

pressing the UP (↑) or DOWN (↓)

arrow buttons to the desired

temperature setting.

FOR USE BY QUALIFIED SERVICE PERSONNEL ONLY

- 4 -

4. Changing Time

• Press the MODE button until time is

displayed.

• Press and hold SET button in while

pressing the UP (↑) or DOWN (↓)

arrow buttons to the desired timer

setting.

NOTE

The DISENGAGE switch (located in

the center of the instrument panel) may

be pushed at any time to deactivate the

machine. The cycle will stop

immediately, and the timer will reset.

5. Allow the machine to warm up until the

selected temperature is reached.

6. Set the desired pressure by adjusting the air

pressure regulator.

7. Place the substrate on lower platen.

8. Position transfer or lettering on substrate.

9. Swing the upper arm into position directly

over the lower platen.

NOTE

For operator safety the machine is de-

signed not to operate unless the upper

arm is directly over one of the lower

platens.

10. Depress both start buttons simultaneously.

At this point the machine operation is fully

automatic. The lower platen moves upward,

seals the transfer to the substrate, and then

releases automatically at the end of the

selected timing cycle.

11. Swing the upper platen away from the lower

platen and remove the substrate.

NOTE

When the machine is operating with

none of the LED's lit, i.e. no presets,

the time and temperature WILL BE

SAVED even if the power is turned off.

The presets will also be saved when the

power is turned off

Setting the Presets

1. Push and hold both the MODE and PGM

buttons for 3-5 seconds until one of the

programs LED's starts to blink. This is the

programming mode.

2. A blinking LED above the PGM button

indicates which preset is active.

3. Select a program (1,2,3,4,or 5) by pressing the

PGM button.

4. Setting Temperature

• Press the MODE button until temperature

is displayed.

• Press and hold SET button in while

pressing the UP (↑) or DOWN (↓) arrow

buttons to the desired temperature

setting.

NOTE

If a Fahrenheit/Celsius change is

desired, see Additional Notes -

Temperature.

5. Setting Time

• Press the MODE button until time is

displayed.

• Press and hold SET button in while

pressing the UP (↑) or DOWN (↓) arrow

buttons to the desired timer setting.

6. Repeat steps 3-5 until all five (5) presets have

the desired preset (temperature/time cycle).

7. Push and hold both the MODE and PGM

buttons for 3-5 seconds to exit the

programming mode.

NOTE

When in the normal mode, none of

the five program LED's will be

blinking and the user cannot change

the time and temperature for any of the

five presets.

ADDITIONAL NOTES:

Temperature

Fahrenheit/Centigrade (Celsius) Conversion

1. Push and hold MODE and PGM buttons for

3 seconds to enter the programming

mode.

2. Push the Mode button until the

temperature is displayed, with the SET

button depressed, push and hold the MODE

button for 3-5 seconds. To exit the

programming mode, push and hold

MODE and PGM buttons for 3-5 seconds.

FOR USE BY QUALIFIED SERVICE PERSONNEL ONLY

- 5 -

Timer

• The controller has a count down timer,

which automatically disengages (opens)

the machine at the completion of the

application.

• Timer display is minutes:seconds. Range

is 00:00 to 10:00, Colons (:) flash while

timer is running.

NOTE

The DISENGAGE switch (located in

the center of the instrument panel) may

be pushed at any time to deactivate the

machine. The cycle will stop

immediately, and the timer will reset.

Counter

The controller has a built in cycle counter.

• Press MODE button until the counter is

displayed.

• Counter display range is 0000 to 9999.

• Reset Cycle Counter

o Press MODE button to display the

counter reading.

o Push and hold both UP (↑) and

DOWN (↓) arrow buttons for three

seconds until the counter resets to

zero (0000) on the display.

Preventive Maintenance Suggestions

The IGS heat seal machines are relatively

maintenance free. For long trouble-free life, the

following preventive maintenance instructions

should be followed:

1. Do not heat seal items such as buttons, pins,

snaps, or zippers, which tend to cut the

silicone rubber pad or scratch the Teflon heat

platen.

2. Periodically clean the Teflon-coated heat

platen with a non-abrasive piece of cloth.

Stubborn stains may be cleaned, when

platen is cool, with mineral spirits.

3. When the heat platen is hot and not in use,

keep in open position (away from the silicone

rubber pads).

4. To prevent soiling of substrate, periodic

wiping of the entire exterior machine,

including platens, with a clean rag is

recommended. If necessary, use mineral

spirits for cleaning a cold machine. Since

mineral spirits are flammable, use precautions

and keep away from sparks, flame, or hot heat

platen.

5. The machines require periodic lubrication

with a high-temperature, non-melting grease

(MPPL023). Lubricate the post and heat

platen pivot pin depending upon usage.

(Once every month if used continuously.)

NOTE

Wipe off any excess oil or grease.

General Maintenance

It is recommended that you have the following

items available:

A. Regular screw driver

B. Phillips head screw driver

C. Small adjustable wrench

D. Needle nose pliers with insulated

handle

E. Set of Allen wrenches

F. Grease gun

G. Special high temperature grease

(MPPL023)

With the above items you should be able to

accomplish most repairs.

WARNING

Power cord replacement should be

supplied from the manufacturer only

(because it requires a specially prepared

cord).

Micro Switch Adjustment

Adjustment of the micro switch must be

accomplished with the power ON. The air may

be on or off but this is incidental.

1. Disconnect power supply; remove instrument

housing (5 screws in font panel) to expose the

micro switch and electrical circuitry.

Reconnect power supply.

NOTE

Avoid touching exposed terminals

FOR USE BY QUALIFIED SERVICE PERSONNEL ONLY

- 6 -

2. Set timer for a one (1) second interval.

3. Swing upper platen into working position

until stop is reached. Back up just enough to

align the outside of front corner of shroud

with edge of lower platen (near swing away

handle). The micro switch must be adjusted

to JUST CLOSE, as upper platen swings to

this position.

4. To change micro switch setting, loosen the

screw on slotted end of micro switch (#36)

and move in desired direction to bring switch

to JUST CLOSED condition (listen for an

audible click from micro switch) and re

tighten screw.

FOR USE BY QUALIFIED SERVICE PERSONNEL ONLY

- 7 -

Safety Summary

WARNING

In case of power cord damage, do

not attempt to repair or replace the

power cord. Contact the manufac-

turer or the local distributor.

WARNING

Fuse F1 is replaceable and must be

replaced with the same rating and

type (1 amp/250V).

WARNING

Avoid touching hot surfaces while

operating the machine.

CAUTION

During normal operation, the base

of the machine needs to be installed

or placed above the wall socket.

CAUTION

The recommended input pressure

shall not exceed 100 psi. The oper-

ating pressure is from 30-100psi.

CAUTION

The operation may be terminated by

pressing the DISENGAGE switch.

CAUTION

The machine is to be operated by

one person only.

CAUTION

When moving, servicing, or

cleaning the machine make sure the

power cord is removed from the wall

socket and sufficient time has been

allowed for the machine to cool

down.

International Symbols

Power Off

Power On

Hot Surface

Risk of Electrical Shock

Protective Earth Terminal

Start Action

Disengage

Ground

Caution - Warning

MODEL MODEL MODEL MODEL MODEL

718 718 728 728 828

NO PART NAME 115V AC 230V AC 115V AC 230V AC 230V AC

1 SHROUD, HEAT MPSS218 MPSS218 MPSS728 MPSS728 MPSS148

2 SCREW, PAN HD #10 x .75" LG PHIL SH METAL MPSS143 MPSS143 MPSS143 MPSS143 MPSS143

3 INSULATION, FIBERGLASS MPSP251 MPSP251 MPSP254 MPSP254 MPSP254 (2)

5 INSULATORS, SPACER (4/SET) MPSI089 MPSI089 MPSI089 MPSI089 MPSI089

6 POST, GUIDE MPSP084 MPSP084 MPSP084 MPSP084 MPSP084

7 INSULATOR MPSP2310 MPSP2310 MPSP2310 MPSP2310 MPSP2310

8 LIMITER, HI-TEMP. MPPT046 MPPT046 MPPT046 MPPT046 MPPT046

9 SENSOR, RTD MTA90002 MTA90002 MTA90002 MTA90002 MTA90002

10 PIN, PIVOT PLATEN MPSP083 MPSP083 MPSP083 MPSP083 MPSP083

11 SCREW, SET 1/4-20 x .375" LG MHSST142038 MHSST142038 MHSST142038 MHSST142038 MHSST142038

12 PAD, SILICONE RUBBER MPPP030 MPPP030 MPPP031 MPPP031 MPPP825

13 SCREW, SET 5/16-18 x I.00" LG (4/SET) MHSST516181 MHSST516181 MHSST516181 MHSST516181 N/A

14 BREAK-AWAY, LOWER PLATEN MPSP70034 MPSP70034 MPSP70034 MPSP70034 N/A

15 SCREW, SET 3/8-16 x .500" LG MHSST381612 MHSST381612 MHSST381612 MHSST381612 MHSST381612

16 STEM, LOWER PLATEN MH70035 MH70035 MH70035 MH70035 MH70035

17 BOLT, EYE 1/4-20 x 1.00" LG MHBE14201 MHBE14201 MHBE14201 MHBE14201 N/A

18 SPRING MH70002 MH70002 MH70002 MH70002 N/A

19 PIN MH700126 MH700126 MH700126 MH700126 N/A

20 PANEL, INSTRUMENT MPSP728 MPSP728 MPSP728 MPSP728 MPSP728

21 COVER, HOUSING MPSP722 MPSP722 MPSP722 MPSP722 MPSP722

22 SWITCH, START ASS'Y MPPS703 MPPS703 MPPS703 MPPS703 MPPS703

23 SWITCH, DISENGAGE ASS'Y MPPS713 MPPS713 MPPS713 MPPS713 MPPS713

24 CONTROLLER, DIGITAL MPPT752 MPPT752 MPPT752 MPPT752 MPPT752

25 RELAY, SOLID STATE MPSR2450 MPSR2450 MPSR2450 MPSR2450 MPSR2450

26 SCREW, PHILLIPS, PAN HEAD 10-24 x 1.75" LG MHSP1024134 MHSP1024134 MHSP1024134 MHSP1024134 MHSP1024134

27 WIRE HARNESS MPPW731 MPPW732 MPPW731 MPPW732 MPPW732

28 ARM MPSA72821 MPSA72821 MPSA72821 MPSA72821 MPSA82821

29 TRANSFORMER MPPT700 MPPT700 MPPT700 MPPT700 MPPT700

30 COVER, MICRO SWITCH N/A N/A N/A N/A MPSP800

31 BUSHING, POWER DIST. CABLE MPSB072 MPSB072 MPSB072 MPSB072 MPSB073

32 CAP, POST MPSP104 MPSP104 MPSP104 MPSP104 MPSP106

33 SCREW, SOCKET SET 5/16-18 x .750" LG MHSST5161834 MHSST5161834 MHSST5161834 MHSST5161834 MHSST5161834

34 SCREW, SOCKET HEAD 5/16-18 x 1.00" LG MHSSH516181D MHSSH516181D MHSSH516181D MHSSH516181D MHSSH516181D

35 CLAMP, CABLE MHCC12 MHCC12 MHCC12 MHCC12 MHCC34

36 STRAIN RELIEF MPSS164 MPSS164 MPSS164 MPSS164 MH1237

37 SCREW, PHILLIPS PAN HEAD 8-32 x .375" LG MHSP83238 MHSP83238 MHSP83238 MHSP83238 MHSP83238

38 BRACKET, STRAIN RELIEF MPSS161 MPSS161 MPSS161 MPSS161 MPSS162

39 TERMINAL BLOCK (6 POSITION) MPPT705 MPPT705 MPPT705 MPPT705 MPPT705

40 SWITCH, MICRO MPPS044 MPPS044 MPPS044 MPPS044 MPPS044

41 SCREW, BUTTON HEAD 1/4-20 x .625" LG MHSB142058 MHSB142058 MHSB142058 MHSB142058 MHSB142058

42 SCREW, SOCKET SET 5/16-18 x .750" LG MHSST5161834 MHSST5161834 MHSST5161834 MHSST5161834 MHSST5161834

43 COLLAR MPSC72023 MPSC72023 MPSC72023 MPSC72023 MPSC72023

44 SCREW, SOCKET HEAD 5/16-18 x 1.00" LG MHSSH516181 MHSSH516181 MHSSH516181 MHSSH516181 MHSSH516181

45 FUSE (1 AMP 250V) MPPF701 MPPF701 MPPF701 MPPF701 MPPF701

46 FUSE HOLDER MPPF708 MPPF708 MPPF708 MPPF708 MPPF708

47 O-RING, POST MPSS062 MPSS062 MPSS062 MPSS062 MPSS062

48 WIRE, DISTRIBUTION MPPW728 MPPW728 MPPW728 MPPW728 MPPW828

49 HANDLE, SWING AWAY MPSH072 MPSH072 MPSH072 MPSH072 MPSH825

50 SCREW, SOCKET HEAD 1/4-20 x .625" LG MHSSH142058 MHSSH142058 MHSSH142058 MHSSH142058 MHSSH142058

51 KNOB, MUSHROOM MPPK017 MPPK017 MPPK017 MPPK017 N/A

52 SCREW, SOCKET HEAD 1/4-20 x .750" LG MHSSH142034 MHSSH142034 MHSSH142034 MHSSH142034 MHSSH142034

53 BASE ASSEMBLY MPSB721 MPSB721 MPSB721 MPSB721 MPSB826

54 SWITCH, POWER MPPS060 MPPS060 MPPS060 MPPS060 MPPS060

55 GAUGE, AIR MPPA001 MPPA001 MPPA001 MPPA001 MPPA001

56 REGULATOR, PRESSURE ASS'Y MPPA006 MPPA006 MPPA006 MPPA006 MPPA006

57 FITTING INLET MPPF085 MPPF085 MPPF085 MPPF085 MPPF085

58 STRAIN RELIEF, BASE MH3231 MH3231 MH3231 MH3231 MH3231

59 CORD, POWER (USA MODEL) MPPW141 MPPW142 MPPW141 MPPW142 MPPW142

59A CORD, POWER (EUROPEAN MODEL) N/A MPPW202 N/A MPPW202 MPPW202

59B CORD, POWER (GREAT BRITIAN) N/A MPPW203 N/A MPPW203 MPPW203

65 HOSE, AIR ASSY MPPA005 MPPA005 MPPA005 MPPA005 MPPA005

66 SOLENOID, AIR ASS'Y (24V) MPPA024 MPPA024 MPPA024 MPPA024 MPPA024

67 TERMINAL BLOCK (8 POSITION) MPPT709 MPPT709 MPPT709 MPPT709 MPPT709

68 PLATE, ELECTRICAL COVER MPSL716 MPSL716 MPSL716 MPSL716 MPSL717

69 STANDOFF, GUIDE POST MH11072 MH11072 MH11072 MH11072 MH11072

70 SPRINGS, PISTON (3/SET) MPSS137 MPSS137 MPSS137 MPSS137 MPSS137

71 O'RINGS, PISTON (2/SET) MPSR138 MPSR138 MPSR138 MPSR138 MPSR139

72 BUSHING, PISTON GUIDE MPSB070 MPSB070 MPSB070 MPSB070 MPSB070

73 GASKET, PISTON MPSG140 MPSG140 MPSG140 MPSG140 MPSG141

718 728 828 PARTS LIST

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