instantor IT2020 Manuale utente
Superior Plumbing
Products Manufactured
by Sanbra Fyffe
Instruction
Manual
Instantor Battery
Powered Press Tools
IT2020 & IT2040
Due to continuing improvements, actual product may
differ slightly from the product described herein.
Read this material before using this product.
Failure to do so can result in serious injury.
Save instructions for future reference.
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Contents
1. Important Safety Information 3
2. General Safety Warnings 4
3. Tool Specific Safety Rules 7
4. Understanding Your Press Tool 8
5. Description of Components 10
6. Operating Instructions 15
7. Maintenance and Servicing 26
8. Troubleshooting 27
9. Warranty 28
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1. Important Safety Information
Explanation of symbols
Danger with a high degree of risk which results in death or
severe injury (irreversible) if not heeded.
Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
Material damage, no safety note! No danger of injury.
Danger
Falling
Electrical voltage
Do not reach inside
Read the operating manual before starting
Use eye protection
Use ear protection
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2. General Safety Warnings
To work safely with this press tool, it is Imperative to read
carefully the directions for use and to follow the instructions below.
1. Work area safety
a. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the
plug in any way. Do not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as
pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling
or unplugging the power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable,
use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
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3. Personal safety
a. Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use a power tool while you
are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may
result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection.
Protective equipment such as a dust mask, non-skid safety shoes,
hard hat or hearing protection used for appropriate conditions
will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the
off-position before connecting to power source and/or battery
pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have
the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power
tool on. A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep
your hair and clothing away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow
you to become complacent and ignore tool safety principles.
A careless action can cause severe injury within a fraction of a second.
4. Tool, use and care
a. Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and
safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is
dangerous and must be repaired.
c. Disconnect the plug from the power source and/or remove the
battery pack, if detachable, from the power tool before making
any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting
the power tool accidentally.
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d. Store idle power tools out of the reach of children and do
not allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are dangerous
in the hands of untrained users.
e. Maintain power tools and accessories. Check for misalignment
or binding of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting
tools with sharp cutting edges are less likely to bind and are
easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance
with these instructions, taking into account the working.
conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a
hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil
and grease. Slippery handles and grasping surfaces do not allow
for safe handling and controlof the tool in unexpected situations.
5. Battery tool use and care
a. Recharge only with the charger specified by the manufacturer.
A charger that is suitable for one type of battery pack may
create a risk of fire when used with another battery pack.
b. Use power tools only with specifically designated battery packs.
Use of any other battery packs may create a risk of injury and fire.
c. When battery pack is not in use, keep it away from other metal
objects, like paper clips, coins, keys, nails, screws or other small
metal objects, that can make a connection from one terminal
to another. Shorting the battery terminals together may
cause burns or a fire.
d. Under abusive conditions, liquid may be ejected from the battery;
avoid contact. If contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
e. Do not use a battery pack or tool that is damaged or modified.
Damaged or modified batteries may exhibit unpredictable
behaviour resulting in fire, explosion, or risk of injury.
f. Do not expose a battery pack or tool to fire or excessive
temperature. Exposure to fire or temperature above 130°C
may cause explosion.
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g. Follow all charging instructions and do not charge the battery
pack or tool outside the temperature range specified in the
instructions. Charging improperly or at temperatures outside the
specified range may damage the battery and increase the risk of fire.
6. Service
a. Have your power tool serviced by a qualified repair person
using only identical replacement parts. This will ensure that
the safety of the power tool is maintained.
b. Never service damaged battery packs. Service of battery packs
should only be performed by the manufacturer or authorized
service providers.
3. Tool Specific Safety Rules
a. Maintain labels and nameplates on the tool which carry
important safety information. If illegible or missing,
contact the agent for replacement.
b. Do not put your fingers into the head of the tool during operating.
Your fingers could be pinched very severely.
c. Make sure the head is locked firmly during operation.
d. Do not knock any parts of the tool, otherwise it could cause injury.
e. The design of the limit screw on the head is for preventing
the head from dropping or popping.
f. Make sure the head is locked firmly during operation.
g. Do not use this tool for continuous use.
After 30 to 40 cycles, allow the tool to cool for 15 minutes.
h. Do not secure this tool in a vice.
This tool is designed for hand-held operation.
i. The built-in safety valve goes through strict pressure test before
marketing; please do not adjust the pressure. If the pressure is
not enough please return the tools back to the service centre.
The tool only can be reused after checking and testing by a
suitably trained person.
j. The warnings, precautions, and instructions discussed in this
instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator
that common sense and caution are factors which cannot be
built into this product, but must be maintained by the operator.
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4. Understanding Your Press Tool
The IT2020 and IT2040 tools can be used for connecting stainless steel
pipe, MLCP, PEX pipe with suitable press fittings (Instantor Press and
Copper Press Fittings). The high pressure hydraulic system is powered
by a Li-ion battery, actuated by motor and controlled by MCU.
See the table opposite for device specification and scope of supply.
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Model IT2020 IT2040
Rated Pressure 19kN 32kN
Stroke 30mm 40mm
Pressing Range: Thin-wall Copper pipe: Thin-wall Copper pipe:
12-35mm (1/2”-1”) 6-100mm (1/4”-4”)
Thin-wall stainless steel Thin-wall stainless steel
pipe: 12-28mm (1/2”-1”) pipe: 12-54mm (1/2”-2”)
MLCP, Multilayer Composite Pipe MLCP, Multilayer Composite Pipe
(Pex-Al-Pex): 16-32mm (1/2”-4”) (Pex-Al-Pex): 12-100mm (1/2”-4”)
Service Interval Yearly or after 20,000 Cycles Yearly or after 30,000 Cycles
Oil Capacity 60ml 250ml
Hydraulic Oil Shell Tellus T15# S2V HV15 Shell Tellus T15# S2V HV15
Ambient Temperature -10~40˚C -10~40˚C
Voltage/Capacity DC 18V, 4.0Ah DC 18V, 4.0Ah
Charging Voltage AC 100V-240V; 50-60Hz AC 100V-240V; 50-60Hz
Charging Time Approx. 80mins Approx. 80mins
Weight 2.4kg (with battery) 4.1kg (with battery)
Size of Tool 363 x 119 x 75mm 490 x 89 x 123mm
ACCESSORIES:
Battery 2 pcs 2 pcs
Charger 1 pc 1 pc
Jaws 1 set 1 set
VI Profile Jaws M Profile Jaws
or M Profile Jaws or TH Profile Jaws
or TH Profile Jaws
Carry Strap 1 pc 1 pc
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5. Description of components
Parts No.
1
2
3
4
5
6
7
1
2
3
4
7
5
6
Description
Jaw
Pin
Trigger
Retract Button
Battery Lock
Battery
OLED Display
Function
For pressing, interchangeable jaw
For locking / removing the jaw
For starting pressing operation
For manual retracting the piston
in case of an incorrect operation
For locking / unlocking the battery
For supplying power, rechargeable Li-ion (18V)
Showing press count and
operating information
IT2020
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