Intamsys FUNMAT PRO 610HT Manuale utente

User Manual

FUNMAT PRO 610HT

Large Scale∣High Temperature∣Industrial Production

 
I
Agenda 
Service and Support.......................................................................................................................1
1 Service ....................................................................................................................................1
2 Safety Information..................................................................................................................1
2.1 Hazard Classification........................................................................................................1
2.2 Potential Safety Hazard Area...........................................................................................2
2.3 Operating State ...............................................................................................................3
2.4 Environmental Requirement ...........................................................................................3
Setup and Installation....................................................................................................................4
1 General Information ...............................................................................................................4
1.1 Attached Tools.................................................................................................................4
1.2 Working Space Requirements for Installation ................................................................4
1.3 Inspection of the Printer Nameplate...............................................................................5
2 Machine Preparation..............................................................................................................5
2.1 Remove Package .............................................................................................................5
2.2 Equipment Reset .............................................................................................................6
2.3 Filling and Discharge of Coolant....................................................................................10 
2.4 Unlocking of the Front Door When Powered-off ..........................................................11 
Printer Components ....................................................................................................................12 
1 Printer Abstract ....................................................................................................................12 
2 Operation interface and door’s switch .................................................................................12 
3 Printing Chamber Assembly .................................................................................................13 
4 Filament Chamber ................................................................................................................14 
5 Printing Head........................................................................................................................15 
6 X/Y Axis.................................................................................................................................15 
7 Z Axis.....................................................................................................................................16 
8 Caster....................................................................................................................................16 
User Interface ..............................................................................................................................17 
1 Abstract ................................................................................................................................17 
1.1 The Status Bar ...............................................................................................................18 
1.2 Navigation Bar ...............................................................................................................20 
1.3 Display Interface............................................................................................................20 
2 Printing Interface ..................................................................................................................21 
2.1 The Primary Status Interface.........................................................................................22 
2.2 The Secondary Status Interface.....................................................................................23 
2.3 The Control Interface.....................................................................................................24 
2.4 Developer Mode............................................................................................................24 
3 Tune Interface.......................................................................................................................25 
4 Axis Interface ........................................................................................................................26 
5 Material Interface.................................................................................................................26 

 
II 
5.1 Nozzle Setting Interface.................................................................................................27 
5.2 Material Library Configuration Interface.......................................................................28 
6 System Interface...................................................................................................................29 
7 Other Interfaces....................................................................................................................30 
7.1 Remote Printing Interface .............................................................................................30 
7.2 Wired Network IP Setting Interface...............................................................................31 
7.3 Wireless Network IP Setting Interface...........................................................................32 
Printer Operation.........................................................................................................................36 
1 Basic user operation .............................................................................................................36 
1.1 Power on the Printer .....................................................................................................36 
1.2 Turn off the Printer Power.............................................................................................37 
2 Materials, Filament Chamber and Printing Head .................................................................37 
2.1 Load the Material ..........................................................................................................37 
2.2 Unload the Material ......................................................................................................40 
2.3 Edit the Material............................................................................................................41 
3 Change Nozzles and Clean Nozzles.......................................................................................42 
3.1 Change Nozzles..............................................................................................................42 
3.2 Clean Nozzles.................................................................................................................46 
4 Change the Material.............................................................................................................48 
4.1 Change the Material before Printing.............................................................................48 
4.2 Change the Material during Printing Process................................................................48 
4.3 Pause Printing Process then Change the Material ........................................................48 
4.4 Replenish Material after Missing Material Alarm..........................................................49 
5 Basic Operation for Executing Printing .................................................................................49 
5.1 Equipment Preparation .................................................................................................49 
5.2 Import Printing File into Printer ....................................................................................50 
5.3 Import the Printing File .................................................................................................51 
5.4 Printing Process.............................................................................................................51 
5.5 The Setting of Printing Parameters................................................................................52 
5.6 Printing Alarm ...............................................................................................................53 
5.7 Pause Printing................................................................................................................53 
5.8 Terminate Printing.........................................................................................................54 
5.9 After Printing.................................................................................................................54 
6 Change printer default Settings............................................................................................55 
6.1 Modify the System Date and Time ................................................................................55 
6.2 Turn on/off Allows Network Remote Access.................................................................55 
6.3 Turn Developer Mode on/off ........................................................................................55 
6.4 Turn on/off USB Print Mode..........................................................................................56 
6.5 Filament Chamber Auto Heat........................................................................................56 
6.6 Lock the Front Door and Top Cover...............................................................................56 
6.7 Liquid Cooler Control.....................................................................................................57 
6.8 Motor Enabled ..............................................................................................................57 
6.9 Auto-leveling Enabled ...................................................................................................57 
6.10 Screen Lock Password .................................................................................................57 

 
III 
7 Printer Status........................................................................................................................58 
7.1 Temperature and Humidity Status ................................................................................58 
7.2 Filament Status..............................................................................................................58 
7.3 The State of the Liquid Cooling System.........................................................................58 
7.4 Software Version ...........................................................................................................58 
Leveling and Calibration ..............................................................................................................59 
1 Trigger Distance Calibration..................................................................................................59 
2 Automatic Leveling and XYZ Deviation Calibration...............................................................61 
2.1 Z Deviation Calibration..................................................................................................61 
2.2 Automatic Leveling........................................................................................................63 
2.3 XY Offset Calibration .....................................................................................................65 
3 Material Weight Calibration .................................................................................................67 
Maintenance................................................................................................................................69 
1 Maintenance after Each Print...............................................................................................69 
1.1 Clean Printing Vacuum Platform ...................................................................................69 
1.2 Clean the Buildsheet .....................................................................................................70 
1.3 Cleaning Nozzle Brush ...................................................................................................70 
1.4 Clean the Debris and Residue Collection Box................................................................70 
1.5 Clean the Printing Chamber ..........................................................................................71 
2 Weekly Maintenance............................................................................................................71 
2.1 Clean Printing Chamber Interior ...................................................................................71 
2.2 Clean Print Nozzle Component......................................................................................71 
2.3 Clean up the Filament Chamber....................................................................................72 
3 Monthly or Quarterly Maintenance .....................................................................................72 
3.1 Magnetic Suction Dustproof Net Cleaning ....................................................................72 
3.2 Ball Screw and Guide Rail Cleaning ...............................................................................73 
4 Annual maintenance.............................................................................................................74 
4.1 Replace the Short Liquid Cooling Pipe on the Printing Head Component ....................74 
4.2 Replace the Filament Tubes ..........................................................................................74 
4.3 Replace the Coolant ......................................................................................................75 
5 Maintenance as needed .......................................................................................................75 
5.1 Clean Printing Chamber Interior and Equipment Exterior ............................................75 
6 Miscellaneous.......................................................................................................................75 
Troubleshooting...........................................................................................................................76 
Appendix Operating instructions for standard parts ......................................................................80 
Cooling Unit............................................................................................................................80 
Vacuum/Air Pressure Gauge...................................................................................................83 
 
 

Revisions and Editions

Edition

Date

Description

E01

2020.12

Initial edition

E02

2022.03

Updated the chapters for preparations for equipment, leveling and calibration, safety control-

related content, and illustrations of the user interface and equipment.

1 Service and Support

This chapter provides information on the services and supports of FUNMAT PRO 610 HT industrial-

grade 3D printer (hereinafter referred to as “printer”, “equipment” or “machine”), as well as safety

information and safety label locations.

1.1 Service

Please contact INTAMSYS customer support for any problem not covered by this guide during your

use of the printer.

Region

E-mail

Tel.

Asia Pacific

Support_APAC@intamsys.com

+86-21-5846 5932

Europe, Middle East and Africa

Support_EMEA@intamsys.com

+86-21-5846 5932

North America / Latin America

Support_America@intamsys.com

+1-651-348-7309

1.2 Safety Information

The following basic safety tips are used to ensure installation, operation, and maintenance of

INTAMSYS devices in safe way and should not be considered a comprehensive safety issue. The

printer is a safe and reliable industrial-grade 3D equipment. The area around the printer must be

checked for potential hazards before stating to use.

1.2.1 Hazard Classification

It is recommended by INTAMSYS that all services or operations should be executed by qualified

personnel. All personnel operating the printer or near by the printer shall understand the meaning

of following hazard classification used in this guide.

[High voltage warning] : The sign of high voltage indicates the existence of high

voltage. Be sure to keep away from exposed circuits. It is suggested to take off

all accessories.

[High temperature warning]: The warning indicates that the equipment is in

high temperature. Take extra care when working close to heated components.

Be sure to wear the safety gloves provided coming with the printer.

The printing head temperature in the printer can be up to 500℃.

The chamber temperature in the printer can be up to 300℃.

[Pinch warning]: The warning indicates that you may have a risk to pinch hand

between two objects. There are one or multiple objects moving in your working

area.

1.2.2 Potential Safety Hazard Area

The following components and areas have been highlighted as potential safety hazards. Failure to

follow safety procedures correctly can cause system failures or reliability issues.

Printing head

[High temperature Warning] Warning:

When printing head is heated, safety

gloves must be worn if maintenance of

printing head or work in the chamber.

Buildplate

[High temperature Warning] Warning:

During the heating of chamber, please

wear safety gloves when removing the

buildsheet or working in the chamber.

Chamber

[High temperature Warning] Warning:

When the chamber is heated, such as

medium-low temperature, safety

gloves must be worn when working in

the chamber; when in high

temperature, it is not recommended to

work in the chamber.

XY-axis motion frame

[Pinch warning] Warning: Do not wear

ties, loose clothing or hanging

accessories while working near moving

components.

[Pinch warning] Warning: Do not click

"HOME" when there is a model on the

platform.

[Pinch warning] Warning: Please take

extra care when overhauling this

motion component.

The Z-axis motion frame

[Pinch warning] Warning: Do not wear

ties, loose clothing or hanging

accessories while working near moving

components.

[Anti-collision]: If there is a printed

model on the platform, when the

platform rises, pay attention to the

height to prevent puncturing the organ

type shield.

[Anti-collision]: If there is any object

below the platform, when the platform

falls, pay attention to the height to

prevent deformation of drive rod parts

and leveling failure due to collision with

the platform.

1.2.3 Operating State

Turn the mode selector switch to AUTO or MANU by rotating the key.

•AUTO mode: Start the safety control system. To open the front door and top cover, the

following conditions must be met: When the motion mechanism stops moving and the

chamber temperature is lower than 70℃, operate the screen to unlock the safety lock; after

the front door and top cover are closed, press the white "DP.ON" button once to restore the

power supply and start the AUTO mode.

Note: In the AUTO mode, the lock sensor is used to monitor the status of the chamber’s front

door and top cover. For safety reasons, the chamber’s front door and top cover must be closed

before the chamber is heated or XYZ motors start working. The electromagnetic lock ensures

that the chamber’s front door and top cover are firmly closed during printer’s operation.

•MANU mode: Maintenance mode. In this mode, the front door or top cover can be opened by

operation on the screen in any case, without being limited by the motion state and chamber

temperature.

•Note: In this state, operations must be done by professionals with corresponding protective

measures.

1.2.4 Environmental Requirement

• The printer is for indoor use only.

• Quality conditions with excessive solid particles (conductive or non-conductive) might cause

damages to the equipment.

• The operating temperature of the system shall be between 15°C and 30°C (59°F to 86°F),

and the relative humidity shall be between 30% and 70% (non-condensation).

• The system storage temperature shall be in the range of 0°C to 35°C (32°F to 95°F) and the

relative humidity shall be in the range of 20% to 90% (non-condensation).

2 Setup and Installation

This chapter describes the basic setup and installation of FUNMAT PRO 610 HT.

2.1 General Information

2.1.1 Attached Tools

Please check the attached packing list (see appendix). These attached tools are common tools and

spare parts for printer maintenance.

2.1.2 Working Space Requirements for Installation

Check installation site preparation guide to ensure efficient and safe preparation of relevant

facilities to install the printer.

Working Space

Unit: mm

2080

2600

3500

Maintaining Space

3000

Figure 2.1 Site requirements for installation and maintenance

2.1.3 Inspection of the Printer Nameplate

Identify your printer by below illustration.

Model mark: It lists the product name, printer model number and power requirements. This

nameplate also lists the relevant certification information and INTAMSYS information.

Serial number: Please provide the serial number listed in the nameplate to the INTAMSYS

authorized partner or INTAMSYS when requesting service, so that the service personnel can quickly

identify your printer configuration.

Figure 2.2 Printer nameplate

2.2 Machine Preparation

2.2.1 Remove Package

Prepare the following unpacking tools: forklift, pallet jack (with a recommended bearing capacity

of 3000 kg), electric hand drill with 8 mm sleeve (or open-end wrench), ladder, wallpaper knife, etc.

Working Space

Unit: mm

1050

1350

300

800

300

1700

500

3300

800

1350

800

3500

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